Solplanet inverterTable of Contents 1 Notes on this Manual .............. 5 1.1 General Notes ..............5 1.2 Area of validity ..............5 1.3 Target group ..............6 1.4 Symbols used in this manual ........... 7 2 Safety ..................8 2.1 Intended use ..............8 2.2 Important safety information ...........
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6.1 Safety ................26 6.2 System layout of units without integrated DC switch .. 27 6.3 Overview of the connection area ........28 6.4 AC connection ..............28 6.4.1 Conditions for the AC connection ....... 29 6.4.2 Grid connection ............33 6.5 EPS connection ...............
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8.4 Start-Up ................56 8.4.1 Smart meter set-up ............. 56 8.4.2 Initialization set-up ............56 8.4.3 Starting conditions of different modes ......56 8.4.4 Description of working state ........56 9 Display ................... 58 9.1 Overview of the panel ............. 58 9.1.1 LEDs ................
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11.9.5 Power reduction with increased ambient temperature (ASW6000H-S2) ..............77 11.10 Tools and torque ............78 12 Troubleshooting ..............80 13 Maintenance ................ 83 13.1 Cleaning the contacts of the DC switch ...... 83 13.2 Cleaning the heat sink ..........83 14 Recycling and disposal ............
1 Notes on this Manual 1.1 General Notes Solplanet hybrid inverter is a high-quality inverter which can convert solar energy to AC energy and store energy into battery. The energy produced from the inverter shall be used to optimize self-consumption, then charge battery, exceed power could export to grid.
1.3 Target group This manual is for qualified electricians only, who must perform the tasks exactly as described. All persons installing inverters must be trained and experienced in general safety which must be observed when working on electrical equipments. Installation personnel should also be familiar with local requirements, rules and regulations.
1.4 Symbols used in this manual Safety instructions will be highlighted with the following symbols: DANGER indicates a hazardous situation which, if not be avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not be avoided, can result in death or serious injury.
2 Safety 2.1 Intended use 1. The inverter is suitable for indoor and outdoor use. 2. The inverter must only be operated with PV arrays (PV modules and cabling) of protection class II, in accordance with IEC 61730, application class A. 3.
2.2 Important safety information Danger to life due to electric shock when live components or cables are touched • All work on the inverter must only be carried out by qualified personnel who have read and fully understood all safety information contained in this manual.
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Risk of injury due to electric shock Touching an ungrounded PV module or array frame can cause a lethal electric shock. • connect and ground the PV modules, array frame and electrically conductive surfaces so that there is continuous conduction. Risk of fire due to the electric power Batteries deliver electric power, resulting in burns or a fire hazard when they are short circuited, or wrongly installed.
2.3 Symbols on the label Symbol Explanation Beware of a danger zone This symbol indicates that the product mus be additionally grounded if additional grounding or equipotential bonding is required at the installation site. Beware of high voltage and operating current The inverter operates at high voltage and current.
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Capacitors discharge Before opening the covers, the inverter must be disconnected from the grid and PV array. Wait at least 5 minutes to allow the energy storage capacitors to fully discharge. Observe the documentation Observev all documentation supplied with the product User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
3.2 Checking for transport damage Thoroughly inspect the packaging upon delivery. If you detect any damage to the packaging which indicates the inverter may have been damaged, inform the responsible shipping company immediately. We will be glad to assist you if required. User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
4 Mounting 4.1 Requirements for mounting Danger to life due to fire or explosion Despite careful construction, electrical devices can cause fires. • Do not mount the inverter on flammable construction materials. • Do not mount the inverter in areas where flammable materials are stored.
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5. The mounting condition must be suitable for the weight and size of the inverter. The inverter is suitable to be mounted on solid wall that is vertical or tilted backwards (Max. 15° ). It is not recommended to install the inverter on the wall made of plasterboards or similar materials.
4.2 Mounting the inverter Risk of injury when lifting the inverter, or if it is dropped The weight of Solplanet inverter is max. 21.5 kg. There is risk of injury if the inverter is lifted incorrectly or dropped while being transported or when attaching it to or removing it from the wall bracket.
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Risk of injury due to the inverter falls down If the depth and distance of the holes is not correct, the inverter maybe fall down from the wall. • Before inserting the wall anchors, measure the depth and distance of the holes. 2.
5 system solution ASW3000H-S2/ ASW3680H-S2/ ASW4000H-S2/ ASW5000H- S2/ ASW6000H-S2 is a single-phase hybrid inverter applicable to on-grid PV systems and also backup mode. With the integrated Energy Management System (EMS), they can control and optimize the energy flow in order to increase the self- consumption of the system.
Item part function Photovoltaic panel Photovoltaic power generation inveter energy conversion battery Energy storage meter Grid energy control GRID Public power grid Back-up load Uninterrupted power equipment Normal load General electrical equipment Inverter setting and display 5.2 System wiring diagram Australia Normal Load...
According to Australian safety requirement, the neutral cables of the on-grid side and back-up side must be connected together. And the OFF-PE terminal don’t need be connected. Otherwise, the hybrid inverter will not work. Europe Normal Load PV1+ Meter PV1- GRID INVETER PV2+...
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Load priority:load>battery>GRID When the photovoltaic energy is enough, first supply power to the load, then charge the battery, and finally exported to the grid. Power priority:PV>battery>GRID When the load power is too large, first from the photovoltaic energy, and then battery discharge, and finally consume the power from the grid.
3) At night, there is no photovoltaic, Evening and the battery supplies power to the load. 4) In case of the grid failure, switch to off grid, and off grid load can still work normally 5.3.2 Back-up Battery as a backup power supply, always keep sufficient energy, power supply to the load when GRID failure.
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normal conditions, the battery does not discharge, only in the event of GRID failure as a backup power supply to the load. 1) Photovoltaic priority to charge the battery. 2) Under normal conditions, the battery does not discharge, Even at night. 3)When there is a GRID failure, the Daytime battery supplies power to the load.
5.3.3 Force time use custom Users can manage the energy according to their own needs, and set the daily regular charging and discharging on the app. Other time follow the Self-Consumption mode 5.3.4 Off-GRID The inverter operates off the grid, no matter whether the grid has power or not.
6 Electrical Connection 6.1 Safety Danger to life due to high voltages of the PV array When exposed to sunlight, the PV array generates dangerous DC voltage which is present in the DC conductors and the live components of the inverter. Touching the DC conductors or the live components can lead to lethal electric shocks.
Damage to the inverter due to electrostatic discharge • Touching electronic components can cause damage to or destroy the inverter through electrostatic discharge. • Ground yourself before touching any component. 6.2 System layout of units without integrated DC switch Local standards or codes may require that PV systems are fitted with an external DC switch on the DC side.
6.3 Overview of the connection area Object Description Battery terminal cover DC-switch PV input BMS: BMS communication port METER: Merter communication port DRED: DRMs device port COM1: Wi-Fi Stick port EPS connector Additional grounding screw AC connector 6.4 AC connection Danger to life due to high voltages in the inverter •...
6.4.1 Conditions for the AC connection Cable Requirements The grid connection is established using three conductors (L, N, and PE). We recommend the following specifications for stranded copper wire. ASW3000H-S2/3680H-S2/4000H-S2/5000H-S2/6000H-S2 Object Description Value External diameter 10 to 16 mm Conductor cross-section 4 to 6 mm²...
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The higher grid impedance of the AC cable makes it easier to disconnect from the grid due to excessive voltage at the feed-in point. The maximum cable lengths depend on the conductor cross- section as follows: Conductor Maximum cable length cross- ASW3000 ASW3680...
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Overvoltage category The inverter can be used in grids of overvoltage category III or lower in accordance with IEC 60664-1. This means that it can be permanently connected at the grid-connection point in a building. In installations involving long outdoor cable routing, additional measures to reduce overvoltage category IV to overvoltage category III are required.
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be advisable to deactivate the grounding conductor monitoring. This is necessary, for example, in an IT system if there is no neutral conductor present and you intend to install the inverter between two line conductors. If you are uncertain about this, contact your grid operator or AISWEI.
6.4.2 Grid connection Procedure: Danger to life due to high voltages in the inverter Touching the live components can lead to lethal electric shocks. • Before performing the electrical connection, ensure that the AC circuit-breaker is switched off and cannot be reactivated.
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4. Insert the crimped conductors L, N and PE into the corresponding terminals and tighten the screw with a accompanied Torx screwdriver(TX 8, torque: 1.4Nm). Ensure that all conductors are securely in place in the screw terminals on the bush insert. Assemble the locking cap, threaded sleeve and swivel nut together.
6.5 EPS connection • All electrical installations must be done in accordance with all local and national rules. • Make sure that all DC switches and AC circuit breakers have been disconnected before establishing electrical connection. Otherwise, the high voltage within the inverter may lead to electrical shock.
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Object Description Value External diameter 10-16mm Copper conductor cross-section 2.5-6mm Stripping length of the insulated 13mm conductors Stripping length of the cable 53mm outer sheath The PE conductor must be 2 mm longer than the L and N conductors. 2. Loosen the swivel nut of AC connector. Insert the crimped conductors into corresponding terminals and tighten screws with the accompanied wrench tool (Torque: 1.4Nm).
Risk of injury due to electric shock when you touch the connector on machine side that don’t be connected a client connector. • Make sure the client connector is installed correctly. • Make sure the client connector also is installed correctly even you don’t need connect the wire to the EPS port.
Grounding parts information: Description Housing Terminal lug (M4) with protective conductor (customer prepared) M4×10 screw 6.7 DC Connection Danger to life due to high voltages in the inverter Touching the live components can lead to lethal electric shocks. • Before connecting the PV array, ensure that the DC switch is switched off and that it cannot be reactivated.
• The connection cables of the PV modules must be equipped with the connectors included in the scope of delivery. • The positive connection cables of the PV modules must be equipped with the positive DC connectors. The negative connection cables of the PV modules must be equipped with the negative DC connectors.
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Procedure: 1. DC cable requirements as follows: 2. Crimp the contacts with the corresponding cables.Crimping tool:H4TC0001,AMPHENOL 3. Insert the contact cable assembly into back of the corresponding DC plug connector. A “click” should be heard or felt when the contact cable assembly is seated correctly and tighten the swivel nut.(Torque:2.5Nm).
6.7.3 Connecting the PV array The inverter can be destroyed by overvoltage If the voltage of the strings exceeds the maximum DC input voltage of the inverter, it can be destroyed due to overvoltage. All warranty claims become void. • Do not connect strings with an open-circuit voltage greater than the maximum DC input voltage of the inverter.
6. Connect the assembled DC connectors to the inverter until they audibly snap into place. Damage to the inverter due to moisture and dust penetration Seal the unused DC inputs with sealing plugs so that moisture and dust cannot penetrate the Inverter. •...
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Only the approved lithium battery (Pack) can be used. The approved battery mode can be found in Solplanet APP manual. The information about BMS connection can be found at section 6.9.2 below. 1. Cable requirements are as follows. Insert the conductor into a suitable terminal lug and crimp the contact.
3. Tighten the battery terminal cover and cable gland nuts. Screwdriver type: PH2, torque: 1.6Nm 6.9 Communication equipment connection Danger to life due to electric shock when live components are touched. • Disconnect the inverter from all voltage sources before connect the network cable.
6.9.1 Communication The communication is divided into four ports, each of which has different functions and can not be connected to the wrong port. The port distribution is as follows: Object Description BMS: CAN communicate to battery METER: Smart meter system monitoring DRED: Connect the DRMs device COM1: WiFi stick 6.9.2 BMS CAN cable connection...
2) Unscrew the communication port cover cap in the following arrow sequence and insert the network cable into the RS485 communication client attached. 3) Insert the network cable into the corresponding communication terminal of the machine according to the arrow sequence, tighten the thread sleeve, and then tighten the forcing nut at the tail.
2) Unscrew the communication port cover cap in the following arrow sequence and insert the network cable into the RS485 communication client attached. 3) Insert the network cable into the corresponding communication terminal of the machine according to the arrow sequence, tighten the thread sleeve, and then tighten the forcing nut at the tail.
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Procedure: 1. Smart meter communication 1) RS485 cable pin assignment as below, strip the wire as shown in the figure, and crimp the copper wire to the appropriate OT terminal (according to DIN 46228-4, provided by the customer) 2) Unscrew the communication port cover cap in the following arrow sequence and insert the network cable into the RS485 communication client attached.
4) Insert the other end cable conductors into the slots of smart meter and tighten them. Screwdriver type: PH0, torque: 0.7Nm 6.9.5 WiFi connection 1. Take out the WiFi/4G modular included in the scope of delivery. 2. Attach the WiFi modular to the connection port in place and tighten it into the port by hand with the nut in the modular.
The connection diagram between the inverter and internet with a WLAN connection is shown as follows. We offer a remote monitoring app called “Solplanet”. You can install the “Solplanet” application on a smart phone using Android or an iOS operating systems.
The inverter shall detect and initiate a response to all supported demand response commands , demand response modes are described as follows: Mode Requirement DRM 0 Operate the disconnection device The RJ45 socket pin assignments for demand response modes as follows: Pin1-------- DRM 1/5 Pin2------- DRM 2/6 Pin3------- DRM 3/7...
8 Commissioning 8.1 Electrical checks Carry out the main electrical tests as follows: ① Check the PE connection with a multimeter: make sure that the inverter’s exposed metal surface has a ground connection. Danger to life due to the presence of DC Voltage Touching the live conductors can lead to lethal electric shocks.
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④ Check the PV array’s insulation to ground with a multimeter: make sure that the insulation resistance to ground is greater than 1 MOhm. Danger to life due to the presence of AC Voltage Touching the live conductors can lead to lethal electric shocks.
After finishing the electrical and mechanical checks, switch on the DC-switch. Choose suitable safety code according to the location of installation. Please visit website (www.solplanet.net ) and download the Solplanet APP manual for detailed information. you can check the Safety Code Setting and the Firmware Version on APP.
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The Solplanet’s inverters comply with local safety code when leaving the factory. For the Australian market, the inverter cannot be connected to the grid before the safety-related area is set. Please select from Australia Region A/B/C and New Zealand to comply with AS/NZS 4777.2:2020, and contact your local electricity...
8N1 and baud rate to 9600. For smart meter settings, please refer to the smart meter manual. 8.4.2 Initialization set-up Download the Solplanet application, and then you need to set the battery model, working mode, electricity meter and safety regulation on the app. After setting, click the start device button.
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Waiting: when the inverter does not meet the requirements of each mode (When the initial voltage of the strings is greater than the minimum DC input voltage but lower than the start-up DC input voltage, battery voltage lower than the start-up battery input voltage or BMS communication not connect) the inverter is waiting for sufficient DC input voltage and cannot feed power into the grid.
9 Display The information provided here covers the LED indicators. 9.1 Overview of the panel The inverter is equipped with five LEDs indicators. Object Funct Diagram Description PV active Self-check/Soft BLINK upgrade PV not active Battery active Self-check/Soft BLINK upgrade/SOC low Battery not active Cloud communication YELLOW ON...
YELLOW Warning BLINK RED ON Fault Normal work WHITE ON EPS output with load EPS output without WHITE BLINK load RED ON EPS output fault RED BLINK EPS output overload EPS without output Grid is active and WHITE ON connected Grid is active, Forced GRID WHITE BLINK...
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BAT LED: The white LED is lit when the BAT is operating normally at least one. The white LED is flashes The inveter is self-check or software update or battery SOC lower. The white LED is off The BAT is not working. ERR LED: The yellow LED is lit When the communication between combox and cloud is abnormal.
10 Disconnecting the Inverter from Voltage Sources Before performing any work on the inverter, disconnect it from all voltage sources as described in this section. Always adhere strictly to the given sequence. 1. Disconnect AC circuit breaker and secure against reconnection.
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5. Release and remove all DC connectors. The DC connector can be gently unplugged by inserting the mounting bayonet shown in the figure below with a dismounting wrench and pressing down firmly. Make sure the DC switch is in the "OFF"...
11 Technical Data 11.1 DC input data ASW300 ASW368 ASW400 ASW500 ASW600 Type 0H-S2 0H-S2 0H-S2 0H-S2 0H-S2 Max. PV array 5500Wp 6180Wp 6500Wp 7500Wp 9000Wp power(STC) Max. input voltage 550V MPP voltage range 40V-530V Rated input voltage 380V Initial feeding-in voltage Min.
11.2 Battery input data ASW300 ASW368 ASW400 ASW500 ASW600 Type 0H-S2 0H-S2 0H-S2 0H-S2 0H-S2 Nominal battery voltage Battery voltage 40V-60V range Max charging 5000W power Max discharging 5000W power Max charging 100A current Max discharging 100A current User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
11.4 Grid AC intput data ASW300 ASW368 ASW400 ASW500 ASW600 Type 0H-S2 0H-S2 0H-S2 0H-S2 0H-S2 Rated active power 6000W Rated apparent 6000VA power Max. apparent power 6000VA Rated voltage/ range 220V,230V /180V-280V Rated frequency/ 50, 60/± 5Hz range Max. output current 27.3A Max.
11.5 EPS output data ASW300 ASW368 ASW400 ASW500 ASW600 Type 0H-S2 0H-S2 0H-S2 0H-S2 0H-S2 Max output 5000VA apparent power Peak output 7500VA/10s apparent power Nominal output 230V voltage Nominal output 50Hz/60Hz frequency Max output current 21.7A Max switch time 10ms Output THDv (@ <3%...
11.6 General data ASW3000H-S2/ 3680H-S2 / General data 4000H-S2 / 5000H-S2/ 6000H-S2 communication WIFI Display Zero power output Via connecting Smart meter Dimensions (W x H x D mm) 494 x 420x 195 Weight 21.5Kg Cooling concept convection Noise emission (typical) <...
11.8 Efficiency The operating efficiency is shown for the three input voltages and V ) graphically. In all cases the efficiency mpphigh dc,r mpplow refers to the standardized power output (P ). (according to ac,r EN 50524 (VDE 0126-13): 2008-10, cl. 4.5.3). Notes: Values are based on rated grid voltage, cos(phi) = 1 and an ambient temperature of 25℃.
100.00% 80.00% 60.00% 40.00% 20.00% 0.00% 1000 2000 3000 4000 5000 Efficiency MAX efficiency 94.82% 11.9 Power reduction In order to ensure inverter operation under safe conditions, the device may automatically decrease power output. Power reduction depends on many operating parameters including ambient temperature and input voltage, grid voltage, grid frequency and power available from the PV modules.
11.9.1 Power reduction with increased ambient temperature (ASW3000H-S2) 11.9.2 Power reduction with increased ambient temperature (ASW3680H-S2) User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
11.9.3 Power reduction with increased ambient temperature (ASW4000H-S2) 11.9.4 Power reduction with increased ambient temperature (ASW5000H-S2) User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
11.9.5 Power reduction with increased ambient temperature (ASW6000H-S2) The power reduction curve is tested at normal air pressure! Different air pressure condition will cause different test result. User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
11.10 Tools and torque Tools and torque required for installation and electrical connections. Tools, model Object Torque Torque screwdriver, Screws for the cover 2.5Nm Screw second protective grounding Torque screwdriver, connection 1.6Nm Screws for connecting the inverter and wall bracket Flat-head screwdriver, Sunclix DC connector...
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Cable cutter Cut power cables Check electrical Multimeter connection Mark the positions of drill Marker holes Wear ESD glove when ESD glove opening the inverter Wear safety goggle during Safety goggle drilling holes. Wear anti-dust respirator Anti-dust respirator during drilling holes. User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
12 Troubleshooting When the PV system does not operate normally, we recommend the following solutions for quick troubleshooting. If an error occurs, the red LED will light up. There will have “Event Messages" display in the monitor tools. The corresponding corrective measures are as follows: Object Erro...
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modify the values of the monitored operational limits after informing the electric utility company first. If the grid voltage lies within the permitted range and this fault still occurs, please call service. • Check the fuse and the triggering of the circuit breaker in the distribution box.
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inspection of all PV cables and modules. • Make sure the grounding connection of the inverter is reliable. If this fault occurs often, contact the service. •Check whether the airflow to the heat sink is obstructed. •Check whether the ambient temperature around the inverter is too high.
13 Maintenance Normally, the inverter needs no maintenance or calibration. Regularly inspect the inverter and the cables for visible damage. Disconnect the inverter from all power sources before cleaning. Clean the enclosure with a soft cloth. Ensure the heat sink at the rear of the inverter is not covered.
Dispose of the packaging and replaced parts according to the rules applicable in the country where the device is installed. Do not dispose the Solplanet inverter with normal domestic waste. Do not dispose of the product together with the household waste but in accordance with the disposal regulations for electronic waste applicable at the installation site.
The factory warranty card is enclosed with the package, please keep well the factory warranty card. Warranty terms and conditions can be downloaded at www.solplanet.net ,if required. When the customer needs warranty service during the warranty period, the customer must provide a copy of the invoice, factory warranty card, and ensure the electrical label of the inverter is legible.
• Inverter serial number • Type and number of connected PV modules • Error code • Mounting location • Installation date • Warranty card EMEA Service email: service.EMEA@solplanet.net APAC Service email: service.APAC@solplanet.net LATAM Service email: service.LATAM@solplanet.net Aiswei Greater China Service email: service.china@aiswei-tech.com...
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User Manual UM0025_ASW3000-6000H-S2_EN_V02_0722...
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