Lennox CK40CT Series Installation Instructions Manual
Lennox CK40CT Series Installation Instructions Manual

Lennox CK40CT Series Installation Instructions Manual

Coils – r454b, indoor vertical upflow coils

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THIS MANUAL MUST BE LEFT WITH THE
HOMEOWNER FOR FUTURE REFERENCE
IMPORTANT
Refrigerant Detection System Control (27A02 or 27A03)
must be ordered. For non-communicating furnaces,
order kit 27A02. For communicating furnaces, order kit
27A03. RDS system requires 3 VA additional loading on
low voltage transformer.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
WARNING
To prevent serious injury or death:
1. Lock-out/tag-out before performing maintenance.
2. If system power is required (e.g., smoke detector
maintenance), disable power to blower, remove fan
belt where applicable, and ensure all controllers
and thermostats are set to the "OFF" position before
performing maintenance.
3. Always keep hands, hair, clothing, jewelry, tools, etc.
away from moving parts.
Disponible en español en LennoxPros.com
Disponible en Français sur le LennoxPros.com site
INSTALLATION
INSTRUCTIONS
CK40CT Series Coils - R454B
INDOOR VERTICAL UPFLOW COILS
508448-01
6/2024

Table of Contents

Model Number Identification ...........................................3
Releasing Air Charge .....................................................3
Installation .....................................................................3
Refrigerant Line Connections ........................................5
Blower Speed Selection ................................................9
Maintenance ................................................................10
Decommissioning ........................................................ 11
General Information
The CK40CT coil includes an externally equalized facto-
ry-installed R454B check/expansion valve and a facto-
ry-installed R454B refrigerant leak detection sensor.
The coil drain pan has a maximum service temperature
of 500°F. The drain pan must be at least 2" away from a
standard gas-fired furnace heat exchanger and at least
4" away from any drum-type or oil-fired furnace heat ex-
changer. Closer spacing may damage the drain pan and
cause a leak.
Refer to the Product Specification bulletin (EHB) for the
proper use of these coils with specific furnaces, air han-
dlers and line sets.
These instructions are intended as a general guide and
do not supersede local or national codes in any way. Au-
thorities who have jurisdiction should be consulted before
installation.
IMPORTANT: Special procedures are required for clean-
ing the aluminum coil in this unit. See page 10 in this in-
struction for information.
Shipping and Packing List
Package 1 of 1 contains:
1 - Evaporator coil
1 - Line set joint sleeve kit
Liquid line sleeve (1)
Suction line sleeve (1)
Band clamps (3)
Suction line insulation tape (1)
Check the components for shipping damage; if found, im-
mediately contact the last carrier.
NOTE - This unit CK40CT is a PARTIAL UNIT AIR CON­
DITIONER, complying with PARTIAL UNIT requirements
of this Standard, and must only be connected to other
units that have been confirmed as complying to corre­
sponding PARTIAL UNIT requirements of this Standard,
UL 60335­2­40/CSA C22.2 No. 60335­2­40, or UL 1995/
CSA C22.2 No 236.
Partial units shall only be connected to an appliance suit­
able for the same refrigerant.
Page 1

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Summary of Contents for Lennox CK40CT Series

  • Page 1: Table Of Contents

    INSTALLATION INSTRUCTIONS CK40CT Series Coils – R454B INDOOR VERTICAL UPFLOW COILS 508448-01 6/2024 Table of Contents Model Number Identification ...........3 Releasing Air Charge .............3 Installation ..............3 THIS MANUAL MUST BE LEFT WITH THE Refrigerant Line Connections ........5 HOMEOWNER FOR FUTURE REFERENCE Blower Speed Selection ..........9...
  • Page 2 WARNING WARNING • Do not use means to accelerate the defrosting pro- For appliances using A2L refrigerants connected via cess or to clean, other than those recommended by an air duct system to one or more rooms, only auxiliary the manufacturer. devices approved by the appliance manufacturer or declared suitable with the refrigerant shall be installed in •...
  • Page 3: Model Number Identification

    Model Number Identification C K 40 C T - 36 A - 71 Unit Type Minor Revision Number 71 = R454B Cabinet Width Series A = 14-1/2 in. B = 17-1/2 in. C = 21 in. D = 24-1/2 in. Cabinet C = Cased Nominal Cooling Capacity...
  • Page 4 • Where electrical components are being changed, they potential source of ignition and is suitable for the refrig- shall be fit for the purpose and to the correct specifica- erant used. Leak detection equipment shall be set at tion. At all times the manufacturer’s maintenance and a percentage of the LFL of the refrigerant and shall be service guidelines shall be followed.
  • Page 5: Refrigerant Line Connections

    Sensor Connection BRAZING GUIDELINES All R454B coils are equipped with a factory-installed re- IMPORTANT frigerant leak detection. Please follow the steps below to ensure proper sensor communication with the system Braze-free fittings must conform with UL207 or ISO14903 1 - Open access panel (latest edition).
  • Page 6: Refrigerating System

    NOTE – When installing refrigerant lines longer than 50 situated on the scales before recovery takes place. feet, see the Lennox Refrigerant Piping Design and Fab­ Start the recovery machine and operate in accordance rication Guidelines, CORP. 9351­L9, or contact Lennox Technical Support Product Applications for assistance.
  • Page 7 When the cylinders have been filled correctly and the If additional joints are present, the system installation shall comply with one of the options below: process completed, make sure that the cylinders and the equipment are removed from site promptly and all isola- Option 1 - Furnace is installed as a direct vent appliance;...
  • Page 8 SPECIAL APPLICATIONS Two or More Furnaces Installed in the Same Confined Space In the case of a parallel furnace install, each unit should be equipped with its own separate control. Recommen- dation will be to add a secondary sensor to each of the parallel systems installed in the confined space Sealing the Coil Cabinet and Ducts WARNING...
  • Page 9: Blower Speed Selection

    OVERFLOW DRAIN LINE ABOVE ALWAYS RUN AN OVERFLOW DRAIN LINE. IF NOT POSSIBLE TO FINISHED ROUTE OVERFLOW DRAIN LINE, INSTALL LOW VOLTAGE SPACE? VENT MUST EXTEND OVERFLOW SWITCH KIT. WIRE SHUT DOWN ABOVE HEIGHT OF COMPRESSOR PER INSTRUCTIONS. COIL DRAIN PAN BY TWO INCHES VENT CLEAN OUT...
  • Page 10: Maintenance

    (less than 50psi). If the coil cannot blow water through a coil will slow the water stream and be cleaned using water alone, Lennox recommends reduce the flushing action of the outer fin surface. use of a coil cleaner with a pH in the range of 5 to 9.
  • Page 11: Decommissioning

    REFRIGERATING SYSTEM unless it has been FAILURE TO FOLLOW THE ABOVE INSTALLATION IN- cleaned and checked. STRUCTIONS VOIDS THE MANUFACTURER’S EQUIP- MENT LIMITED WARRANTY. LENNOX DISCLAIMS ALL LIABILITY IN CONNECTION WITH INSTALLER’S FAILURE TO FOLLOW THE ABOVE INSTALLATION IN- STRUCTIONS.
  • Page 12 Sensor Maintenance It is recommended to check the state of the sensor every six months, at the beginning of each cooling and heating season. • Ensure that the sensor openining is clear and free of debris. • Check that the sensor cable is in good condition. •...

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