Toyota 8FBE15T Installation, Operation And Maintenance Manual
Toyota 8FBE15T Installation, Operation And Maintenance Manual

Toyota 8FBE15T Installation, Operation And Maintenance Manual

Oil drum handling fork lift truck
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Document No.: C168-AS-ER329-MA-00014
Originator: AS
Installation, Operation and Maintenance manual (IOM)
Document Title:
for Oil Drum Handling Fork Lift Truck
01
25.03.19
Issued for acceptance
Rev.
Issue date
Description
Package No.: ER329
Supplier Document No.:
37693-MA-001
Supplier Logo
Tag No.: R-73MX035 and
R-73MX039
Johan Sverdrup Field Centre Phase 1 EPma
Contract No.: 4503126105
Supp. Rev.:
01
Page 1 of 126
Rev.: 01
System No.: 73
MS
T
Org'd
by
Package Title: Misc. Material Handling
Date
Acceptance Code:
Accepted (code 1)
Accepted with comments incl. (code 2)
Not accepted, revise and resubmit (code 3)
Issued for information (code 4)
All Interface information is accepted and
frozen (code 5)
Page:
1 of 126
Area Code: N/A
TL
IN
Chk'd
Appr.
Proj.
by
Appr.
Sign:

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Summary of Contents for Toyota 8FBE15T

  • Page 1 Rev.: 01 Page: Document No.: C168-AS-ER329-MA-00014 1 of 126 Originator: AS Tag No.: R-73MX035 and System No.: 73 Area Code: N/A R-73MX039 Installation, Operation and Maintenance manual (IOM) Document Title: for Oil Drum Handling Fork Lift Truck Johan Sverdrup Field Centre Phase 1 EPma Contract No.: 4503126105 25.03.19 Issued for acceptance...
  • Page 2 CONTENT ................................2 IOM FOR TAG ID: R-73MX035 ........................3 IOM from Toyota is uploaded in SEMI under SEMI ID: SMI-000-007-069 ..........3 IOM for ATEX modification to truck (Norwegian) ..................4 IOM for ATEX modification to truck (English) ................... 62 IOM FOR TAG ID: R-73MX039 .........................
  • Page 3 Document title: Installation, Operation and Maintenance Document no.: Rev.: 01 Page: manual (IOM) for Oil Drum Handling Fork Lift Truck C168-AS-ER329-MA-00014 3 of 126 1 IOM for Tag ID: R-73MX035 IOM from Toyota is uploaded in SEMI under SEMI ID: SMI-000-007-069 Page 3 of 126...
  • Page 4 TOYOTA 8FBE15T INSTRUKSJONS MANUAL FOR SAFETEC E PASSIV SIKKERHETSSYSTEM KUNDE: TYPE BETEGNELSE: 8FBE15T SERIE NR: 8FBE15T-13942 Ex-TECH SERIE NR: EE-900 BYGGET IHHT. (ATEX REGULATIVET) 2014/34/EU EN 1755 (Safety of Industrial trucks. Operation in potentially explosive atmospheres. Use in flammable gas, vapour, mist and dust.)
  • Page 5 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 GENERELL INFORMASJON ..............................3 ................................... 4 IKTIG INFORMASJON ....................................4 ARANTIANSVAR ....................................4 RUKSOMRÅDE VEDLIKEHOLD OG SERVICE ..............................5 OR BETJENING VEDLIKEHOLD OG REPARASJONER MÅ ALT PERSONELL VISE STØRST MULIG AKTSOMHET OG FORHOLDE SEG STRENGT TIL ALLE .
  • Page 6: Generell Informasjon

    INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 1. GENERELL INFORMASJON Denne manualen er utarbeidet av Ex-tech System AS for å kunne gi nødvendig informasjon til autorisert personell til vedlikehold og reperasjoner av denne truckens sikkerhetssystem for bruk i sone 2 i potensielt eksplosjons farlig område.
  • Page 7 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Viktig informasjon Kun personell som har gjennomgått opplæringskurs i Ex-tech System AS regi, skal arbeide med systemet. Omgåelser av dette vil gripe inn i garantiansvaret.
  • Page 8: Vedlikehold Og Service

    INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 2. VEDLIKEHOLD OG SERVICE For betjening, vedlikehold og reparasjoner må alt personell vise størst mulig aktsomhet, og forholde seg strengt til alle prosedyrer som er gjeldene for utstyr i eksplosjons farlige områder.
  • Page 9 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Innkapslinger Alle kapslinger må jevnlig kontrolleres for utvendige skader. Når en har åpnet kapslingene på en motor, eller kontaktor panel, må alltid disse utstyres med nye pakninger før montering igjen. Ved mistanke om inntrenging av gass i kapslingene, må...
  • Page 10 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 3.Check connection Ex connector . Must be correct position Handle it meens handle from Ex connector is close and lock by locking skrue. If is correct Microswitch located in Ex Connector is close and give signal to Main contactor K8.
  • Page 11 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 When position handle Ex connector is not correct look picture 3 start is not possible. Example when position handle is not correct: 4. When position handle Ex connector is correct look picture 4 start is possible.
  • Page 12 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 5. Turn on key switch on position I. And use forklift.Picture no5 Picture 5 Denne trucken er levert med Ex- batterier. Lading av batteriet må foregå i godt ventilert rom.
  • Page 13 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exi system. Boksene er tettet, og kan ikke repareres. Ved feil i boks, byttes disse komplett. Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 14: Wiring Diagram

    INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 3. WIRING DIAGRAM THE FOLLOWING COLORS ARE USED IN THE DESCRIPTION FOR THE WIRING BELOW: LIGHT BLUE WHITE ORANGE YELLOW GREY BLUE VIOLET...
  • Page 15 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Contactor Box Type:CB EE- 900-60 main power terminals view. Wire Description: Wire No 1 (3G2.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour...
  • Page 16 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 2 (7G1.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech number orginal color toyota Description P44 Pin no 2 R ( 1.5mm²)
  • Page 17 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 3 (5G6mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour orginal color toyota Description Blue R (2.5mm²) P44 Pin no 5 Grey O (6.0 mm²)
  • Page 18 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Relay Box Includes following wires : Wire no 5 Wire No 5 (7G1.5mm²) Relay Box Ex tech number orginal color toyota Description O 01...
  • Page 19 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exi Box No 1 and Exi Box no 2 Includes following wires : Exi Box no 1: wire no 6,wire no 7 Exi Box no : wire no 8,wire no 9,wire no 10, wire no 11...
  • Page 20 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 6 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32...
  • Page 21 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 7 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32...
  • Page 22 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exi Box No 2 Includes following wires : Exi Box no 2 : wire no 8,wire no 9,wire no 10, wire no 11...
  • Page 23 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 8 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White...
  • Page 24 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 9 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White...
  • Page 25 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 10 (12x0.75mm²) Exi Box no 2 Ex tech number orginal color toyota P27 Pin no.toyota SB-B GR-Y GR-G NOT USED orginal color toyota...
  • Page 26 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Ex tech colour orginal color toyota Description White Brown Green Yellow Emergency Switch Wire No 12 (4x1mm²) connected to Emergency switch type: CZ0201-91...
  • Page 27 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Connected to Contactor Box Type: CB EE- 900-60 Wire No 12B (3G1.5mm² Radox ) Ex tech colour Ex-tech Description output Blue Connected to cable yellow wire no 12...
  • Page 28 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Key Switch : type CZ0201-90 Connected to J19 forklift system CZ0201-90 Wire No 14 (3x1.5mm²Radox) Key switch Ex tech colour orginal colour toyota...
  • Page 29 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Reverse Alarm Wire no 17 (3G1.5mm²Radox ) Reverse Alarm Ex tech colour orginal colour toyota Description conector Brown Blue Y/G-cut Not used Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 30 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exd enclosure from Charging Control System Charger System is ready to use only when control micro switch is on . Check position connector o the forklift. Must be close and lock .
  • Page 31 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Location Main contactor K8 inside Exd enclosure Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
  • Page 32 INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 EX-TECH SJEKKLISTER PRODUKSJON Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
  • Page 33 Checklist machine/forklift /lift Project Rev. Project number: EE -900 28.09.2018 Recived date: Conversion Engineer (Msc) Marek Kapral Erik Vaage Project start date: 9/28/2018 Project Engineer 1. Arrival check machine/forklift/lift Note Nr. Verifiy that the is no damage on the forklift. If so please take pictures Verify that there is no error codes in the system, Take pictures on display.
  • Page 34 2. ATEX Verification of machine/ forklift/lift Note Nr. Is this a new design that hasn`t been built before? Do ATEX verification. This should minimum be done by worksshop technican and project responsible engineer. Note: 1 This Model forklift was converted before Ref. EE- 873 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 35 3 Modification of machine/forklift/lift Note Nr. Function test before modyfication with function test rapot, making picture All wurth connectors should be mechanically tested to prevent disconnection wires and marking to use white marker. All skrues and nuts, plastic pins etc. Should be on the same place . Disassemble covers battery from forklift .
  • Page 36 3 Modification of machine/forklift/lift Note Nr. 3.21 Disassemble horn and put on the pallet 3.22 Disassemble MCB controler and put on the pallet 3.23 Disassemble DC/DC converters and put on the pallet 3.24 Disassemble inverters logic units and put on the pallet 3.25 Disassemble armrest card and put on the pallet 3.26...
  • Page 37 3 Modification of machine/forklift/lift Note Nr. 3.43 Install air horn. 3.44 Modify black plastic cover on top contactor box traction logic units 3.45 Assemble covers to cup 3.46 Assemble plexi protecion on the display on front panel (impact protection) 3.47 Assemble bracket emergency switch ,brake switch to front panel forklift 3.48 Assemble bracket key switch ,light switch to front panel forklift...
  • Page 38 3 Modification of machine/forklift/lift Note Nr. 3.65 Assemble covers front plastic with display panel 3.66 Assemble Ex lights switch on front plastic panel and connected to forklift 3.67 Assemble Ex key switch and connected to forklift 3.68 Assemble covers front plastic brake switch, emergency switch 3.69 Assemble Ex emergency swiches and connected to forklift 3.70...
  • Page 39 Install Ex nR sticker logic unit pump 3.95 Install Ex nR sticker DC/DC converter 3.96 Check terminal connector description logic units pump and traction according with orginal electric diagram toyota 3.97 Install Armrest box no 3 on truck Ex nA type sealed 3.98 Install Ex nA sticker on box no 3 armest card 3.99...
  • Page 40 3 Modification of machine/forklift/lift Note Nr. 3.111 Install DC /DC converter type Ex nR (before sealed and tested) 3.112 Connected DC /DC converter type Ex nR with forklift. 3.113 Install Ex nR sticker on DC/DC converter + Warning sticker 3.114 Change cable for 5 function coil on mast.
  • Page 41 3 Modification of machine/forklift/lift Note Nr. 3.135 Install EE-.. ATEX number stickers 3.136 Install stickers on load sensor. 3.137 Install on the front panel sticker Ex nA display 3.138 Install on the front panel Key switch stickers: Key switch , Light switch ,Emergency switch, Parking Brake switch (optional) 3.139 Assemble pedals acceleration and brake (only 3 wheel forklift) 3.140...
  • Page 42 3.160 Install Excen Battery Connector on the forklift 3.161 Install Excen Battery Connector on the charger side 3.162 Charging Ex battery Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web:...
  • Page 43 3 Modification of machine/forklift/lift Note Nr. 3.162 Function test after modyfication with function test rapot, making picture Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19...
  • Page 44 5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Forklift 8FBE15T 13942 Toyota II 3G IIB T3 Gc 8FBE15T-13942 Drive Motor (4 wheel) Drive Motor Right (3 wheel) 0058237 EE-900-12 TIEV II 3G Ex nA IIB T3 Gc...
  • Page 45 5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Load sensor R7 43PP7-1 Toyota II 3G Ex nC IIB T4 Gc xxxxxx Battery Ex 4 PzM 500 B20180339 HAWKER II 3G Ex nA IIB T6 B20180339...
  • Page 46 Art. No 0558 991 42 würth connector 5 pole Art. No. 0555 102 5 0,25m blue cable 2.5 mm² skrue M5x8 test point print board Toyota orginal cable 2.5mm2 blue 0,02 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 47 HIS-A 9/3-PO-X-BK ARTICLE - NO :308-10900 0.04 HIS-A 3/1-PO-X-BK ARTICLE - NO :308-10300 L= 0.04 tec 7 skreu M5x8 unbraco washer ø5.0 Box no 3 Armrest Card 70071 Box RS no-: 364-2225 01402 Gland Ex d M20x1,5 70085 distance M3xM3x8 RS no: 105-8173 skrue M3x6 senke umbraco 01417 Nut M20...
  • Page 48 Exi Box no 2 71032 Box 190.112.000: Alucase ,ACF 112 01424 Gland M12 x1,5 Exd 01403 Gland Exd M16x1.5 Exd 01402 Gland M20 x1,5 Exd 70278 Distance M3 L= 15mm 70258 Terminal 10 way 70257 Print Board 70270 Fuse 50 mA 70265 Resistor 75 ohm /1W 70273...
  • Page 49 Washer 5 Spring washer  Washer 5 Spring washer  Skrue M5x12 Umbraco loctite blue 241 Contactor K1 -toyota orginal 1 PCS Contactor K2 -toyota orginal 1 PCS Contactor K7 -toyota orginal 1 PCS skrue M4x6 Skrue M5x16 Umbraco washer 5 Spring washer ...
  • Page 50 skrue M5x12 umbraco skrue M6x16 umbraco red term shirink wurth 00706 Relay 48V 30A 70280 Diode 1N4001 Holder Relay stainless steel 20x3 L=85mm skrue M6x10 umbraco washer  05554 bracket 5 fuse holder Spring washer 6 würth connector 2 pole Art. No. 0555 102 2 würth pin connector Art.
  • Page 51 spring washer A4 M8 Washer M8 A4 HISA 24/8-PO-X-BK Article no: 308-12400 L= 0.06m Radox 4 GKW -AX 1x50mm2 L= 0.17m ( +B) L inv to contactor box HISA 18/6-PO-X-BK Article no: 308-11800 L= 0.06m HISA 24/8-PO-X-BK Article no: 308-12400 L= 0.06m cable shoes 50-8 Washer M8 messing Spring Washer M8 A4...
  • Page 52 sticker 13 HISA 9/3-PO-X-BK Article no: 308-10900 L= 0.10m HISA 3/1-PO-X-BK Article no: 308-10300 L= 0.03m Key switch EE 900 13038 switch NO/NC CZ 0201-90 01709 radox 3x1,5mm² 0,5m 01704 key switch BARTEC head sticker 14 wurth 2 pole Art no: 0555 103 2 (Forklift side) wurth pin art no: 0558 995 82 (Forklift side) wurth seal yellow Art no: 0558 991 41 (Forklift side) cabel Abiko red 1,5mm2...
  • Page 53 Additional Cable radox 4GKW-AX 1800V output from exd enclosure Cable radox 4GKW-AX 1800V truck side +B Cable radox 4GKW-AX 1800V truck side -B Radox 3G1.5mm2 ( truck side) Radox 3G1.5mm2 (signal to Connector) Radox 3G1.5mm2 (signal to Control box) Fuse 3A/80V fuse holder Typ UK 6 -FSI/C PHOENIX CONTACT Typ ST 2.5 -PE Earthing Contact PHOENIX stopper TYP CLIP FIX 35...
  • Page 54 4. DIVERSE BILDER Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 51 av 58 Rev.no.: 2 Page 54 of 126...
  • Page 55 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 52 av 58 Rev.no.: 2 Page 55 of 126...
  • Page 56 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 53 av 58 Rev.no.: 2 Page 56 of 126...
  • Page 57 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 54 av 58 Rev.no.: 2 Page 57 of 126...
  • Page 58 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 55 av 58 Rev.no.: 2 Page 58 of 126...
  • Page 59 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 56 av 58 Rev.no.: 2 Page 59 of 126...
  • Page 60 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 57 av 58 Rev.no.: 2 Page 60 of 126...
  • Page 61 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 58 av 58 Rev.no.: 2 Page 61 of 126...
  • Page 62: Safety System

    INSTRUCTION MANUAL FOR SAFETEC E PASSIVE SAFETY SYSTEM CUSTOMER: 8FBE15T TYPE: SERIAL NO: 8FBE15T-13942 Ex-tech SERIAL NO: EE-900 ACCORDING TO (ATEX REGULATION) 2014/34/EU EN 1755 (Safety of Industrial trucks. Operation in potentially explosive atmospheres. Use in flammable gas, vapour, mist and dust.)
  • Page 63 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 GENERAL INFORMATION ..............................3 IMPORTANT INFORMATION ................................4 GUARANTEES ....................................4 APPLICATION ....................................4 MAINTENANCE AND SERVICE ............................. 5 FOR OPERATION, MAINTENANCE AND REPAIRS................E...
  • Page 64: General Information

    Normal maintenance routines for the fork lift must be carried out in accordance with the regulations. Toyota's descriptions set in conjunction with this manual for the security system.
  • Page 65 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 important information Only personnel who have been at training courses in Ex-tech System AS regi shall work with the system. If the system is maintained or repaired by personnel who do not have the necessary expertise, the guarantee will not apply.
  • Page 66: Maintenance And Service

    INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 2. MAINTENANCE AND SERVICE For operation, maintenance and repairs, all personnel must comply with all procedures / regulations applicable to equipment for use in hazardous areas.
  • Page 67 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Enclosures All enclosures must be checked regularly for external damage. When someone has opened the enclosures on an engine or contactor panel, these must be fitted with new gaskets before mounting. If gas penetration is suspected, the enclosures must be opened and blown clean with air.
  • Page 68 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 3. WIRING DIAGRAM THE FOLLOWING COLORS ARE USED IN THE DESCRIPTION FOR THE WIRING BELOW: LIGHT BLUE WHITE ORANGE YELLOW GREY BLUE VIOLET BROWN...
  • Page 69 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Contactor Box Type:CB EE- 900-60 main power terminals view. Wire Description: Wire No 1 (3G2.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour orginal color toyota...
  • Page 70 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 2 (7G1.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech number orginal color toyota Description P44 Pin no 2 R ( 1.5mm²) P44 Pin no 3...
  • Page 71 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 3 (5G6mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour orginal color toyota Description Blue R (2.5mm²) P44 Pin no 5 Grey O (6.0 mm²)
  • Page 72 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Relay Box Includes following wires : Wire no 5 Wire No 5 (7G1.5mm²) Relay Box Ex tech number orginal color toyota Description O 01...
  • Page 73 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Exi Box No 1 and Exi Box no 2 Includes following wires : Exi Box no 1: wire no 6,wire no 7 Exi Box no : wire no 8,wire no 9,wire no 10, wire no 11...
  • Page 74 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 6 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32 Yellow/Brown...
  • Page 75 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 7 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32 Yellow/Brown...
  • Page 76 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Exi Box No 2 Includes following wires : Exi Box no 2 : wire no 8,wire no 9,wire no 10, wire no 11 View inside box...
  • Page 77 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 8 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White R-GR...
  • Page 78 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 9 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White Red/White...
  • Page 79 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 10 (12x0.75mm²) Exi Box no 2 Ex tech number orginal color toyota P27 Pin no.toyota SB-B GR-Y GR-G NOT USED orginal color toyota...
  • Page 80 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Ex tech colour orginal color toyota Description White Brown Green Yellow Emergency Switch Wire No 12 (4x1mm²) connected to Emergency switch type: CZ0201-91 Ex tech colour...
  • Page 81 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Connected to Contactor Box Type: CB EE- 900-60 Wire No 12B (3G1.5mm² Radox ) Ex tech colour Ex-tech Description output Blue Connected to cable yellow wire no 12...
  • Page 82 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Key Switch : type CZ0201-90 Connected to J19 forklift system CZ0201-90 Wire No 14 (3x1.5mm²Radox) Key switch Ex tech colour orginal colour toyota Description conector...
  • Page 83 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Reverse Alarm Wire no 17 (3G1.5mm²Radox ) Reverse Alarm Ex tech colour orginal colour toyota Description conector Brown Blue Y/G-cut Not used Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 84 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Exd enclosure from Charging Control System Charger System is ready to use only when control micro switch is on . Check position connector o the forklift. Must be close and lock .
  • Page 85 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Location Main contactor K8 inside Exd enclosure Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
  • Page 86 INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 EX-TECH CHECKLIST PRODUCTION Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
  • Page 87 Checklist machine/forklift /lift Project Rev. Project number: EE -900 28.09.2018 Recived date: Conversion Engineer (Msc) Marek Kapral Erik Vaage Project start date: 9/28/2018 Project Engineer 1. Arrival check machine/forklift/lift Note Nr. Verifiy that the is no damage on the forklift. If so please take pictures Verify that there is no error codes in the system, Take pictures on display.
  • Page 88 2. ATEX Verification of machine/ forklift/lift Note Nr. Is this a new design that hasn`t been built before? Do ATEX verification. This should minimum be done by worksshop technican and project responsible engineer. Note: 1 This Model forklift was converted before Ref. EE- 873 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 89 3 Modification of machine/forklift/lift Note Nr. Function test before modyfication with function test rapot, making picture All wurth connectors should be mechanically tested to prevent disconnection wires and marking to use white marker. All skrues and nuts, plastic pins etc. Should be on the same place . Disassemble covers battery from forklift .
  • Page 90 3 Modification of machine/forklift/lift Note Nr. 3.21 Disassemble horn and put on the pallet 3.22 Disassemble MCB controler and put on the pallet 3.23 Disassemble DC/DC converters and put on the pallet 3.24 Disassemble inverters logic units and put on the pallet 3.25 Disassemble armrest card and put on the pallet 3.26...
  • Page 91 3 Modification of machine/forklift/lift Note Nr. 3.43 Install air horn. 3.44 Modify black plastic cover on top contactor box traction logic units 3.45 Assemble covers to cup 3.46 Assemble plexi protecion on the display on front panel (impact protection) 3.47 Assemble bracket emergency switch ,brake switch to front panel forklift 3.48 Assemble bracket key switch ,light switch to front panel forklift...
  • Page 92 3 Modification of machine/forklift/lift Note Nr. 3.65 Assemble covers front plastic with display panel 3.66 Assemble Ex lights switch on front plastic panel and connected to forklift 3.67 Assemble Ex key switch and connected to forklift 3.68 Assemble covers front plastic brake switch, emergency switch 3.69 Assemble Ex emergency swiches and connected to forklift 3.70...
  • Page 93 Install Ex nR sticker logic unit pump 3.95 Install Ex nR sticker DC/DC converter 3.96 Check terminal connector description logic units pump and traction according with orginal electric diagram toyota 3.97 Install Armrest box no 3 on truck Ex nA type sealed 3.98 Install Ex nA sticker on box no 3 armest card 3.99...
  • Page 94 3 Modification of machine/forklift/lift Note Nr. 3.111 Install DC /DC converter type Ex nR (before sealed and tested) 3.112 Connected DC /DC converter type Ex nR with forklift. 3.113 Install Ex nR sticker on DC/DC converter + Warning sticker 3.114 Change cable for 5 function coil on mast.
  • Page 95 3 Modification of machine/forklift/lift Note Nr. 3.135 Install EE-.. ATEX number stickers 3.136 Install stickers on load sensor. 3.137 Install on the front panel sticker Ex nA display 3.138 Install on the front panel Key switch stickers: Key switch , Light switch ,Emergency switch, Parking Brake switch (optional) 3.139 Assemble pedals acceleration and brake (only 3 wheel forklift) 3.140...
  • Page 96 3.160 Install Excen Battery Connector on the forklift 3.161 Install Excen Battery Connector on the charger side 3.162 Charging Ex battery Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web:...
  • Page 97 3 Modification of machine/forklift/lift Note Nr. 3.162 Function test after modyfication with function test report, making picture Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19...
  • Page 98 5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Forklift 8FBE15T 13942 Toyota II 3G IIB T3 Gc 8FBE15T-13942 Drive Motor (4 wheel) Drive Motor Right (3 wheel) 0058237 EE-900-12 TIEV II 3G Ex nA IIB T3 Gc...
  • Page 99 5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Load sensor R7 43PP7-1 Toyota II 3G Ex nC IIB T4 Gc xxxxxx Battery Ex 4 PzM 500 B20180339 HAWKER II 3G Ex nA IIB T6 B20180339...
  • Page 100 Art. No 0558 991 42 würth connector 5 pole Art. No. 0555 102 5 0,25m blue cable 2.5 mm² skrue M5x8 test point print board Toyota orginal 0,02 cable 2.5mm2 blue Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
  • Page 101 HIS-A 9/3-PO-X-BK ARTICLE - NO :308-10900 0.04 HIS-A 3/1-PO-X-BK ARTICLE - NO :308-10300 L= 0.04 tec 7 skreu M5x8 unbraco washer ø5.0 Box no 3 Armrest Card 70071 Box RS no-: 364-2225 01402 Gland Ex d M20x1,5 70085 distance M3xM3x8 RS no: 105-8173 skrue M3x6 senke umbraco 01417 Nut M20...
  • Page 102 Exi Box no 2 71032 Box 190.112.000: Alucase ,ACF 112 01424 Gland M12 x1,5 Exd 01403 Gland Exd M16x1.5 Exd 01402 Gland M20 x1,5 Exd 70278 Distance M3 L= 15mm 70258 Terminal 10 way 70257 Print Board 70270 Fuse 50 mA 70265 Resistor 75 ohm /1W 70273...
  • Page 103 Washer 5 Spring washer  Washer 5 Spring washer  Skrue M5x12 Umbraco loctite blue 241 Contactor K1 -toyota orginal 1 PCS Contactor K2 -toyota orginal 1 PCS Contactor K7 -toyota orginal 1 PCS skrue M4x6 Skrue M5x16 Umbraco washer 5 Spring washer ...
  • Page 104 skrue M5x12 umbraco skrue M6x16 umbraco red term shirink wurth 00706 Relay 48V 30A 70280 Diode 1N4001 Holder Relay stainless steel 20x3 L=85mm skrue M6x10 umbraco washer  05554 bracket 5 fuse holder Spring washer 6 würth connector 2 pole Art. No. 0555 102 2 würth pin connector Art.
  • Page 105 spring washer A4 M8 Washer M8 A4 HISA 24/8-PO-X-BK Article no: 308-12400 L= 0.06m Radox 4 GKW -AX 1x50mm2 L= 0.17m ( +B) L inv to contactor box HISA 18/6-PO-X-BK Article no: 308-11800 L= 0.06m HISA 24/8-PO-X-BK Article no: 308-12400 L= 0.06m cable shoes 50-8 Washer M8 messing Spring Washer M8 A4...
  • Page 106 sticker 13 HISA 9/3-PO-X-BK Article no: 308-10900 L= 0.10m HISA 3/1-PO-X-BK Article no: 308-10300 L= 0.03m Key switch EE 900 13038 switch NO/NC CZ 0201-90 01709 radox 3x1,5mm² 0,5m 01704 key switch BARTEC head sticker 14 wurth 2 pole Art no: 0555 103 2 (Forklift side) wurth pin art no: 0558 995 82 (Forklift side) wurth seal yellow Art no: 0558 991 41 (Forklift side) cabel Abiko red 1,5mm2...
  • Page 107 Cable radox 4GKW-AX 1800V truck side +B Cable radox 4GKW-AX 1800V truck side -B Radox 3G1.5mm2 ( truck side) Radox 3G1.5mm2 (signal to Connector) Radox 3G1.5mm2 (signal to Control box) Fuse 3A/80V fuse holder Typ UK 6 -FSI/C PHOENIX CONTACT Typ ST 2.5 -PE Earthing Contact PHOENIX stopper TYP CLIP FIX 35 Typ ST 2.5 Contact PHOENIX...
  • Page 108 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 47 av 53 Rev.no.: 2 Page 108 of 126...
  • Page 109 5. PHOTOS Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 48 av 53 Rev.no.: 2 Page 109 of 126...
  • Page 110 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 49 av 53 Rev.no.: 2 Page 110 of 126...
  • Page 111 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 50 av 53 Rev.no.: 2 Page 111 of 126...
  • Page 112 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 51 av 53 Rev.no.: 2 Page 112 of 126...
  • Page 113 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 52 av 53 Rev.no.: 2 Page 113 of 126...
  • Page 114 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 53 av 53 Rev.no.: 2 Page 114 of 126...
  • Page 115 Document title: Installation, Operation and Maintenance Document no.: Rev.: 01 Page: manual (IOM) for Oil Drum Handling Fork Lift Truck C168-AS-ER329-MA-00014 115 of 126 2 IOM for Tag ID: R-73MX039 Page 115 of 126...
  • Page 116: Table Of Contents

    TABLE OF CONTENT ENGLISH VERSION ....................3 General information........................3 Reference documents ......................3 Handling/Transport/Storage ..................... 4 Mount To Forklift ........................4 Operation ..........................5 1.5.1 Prior to Start ..........................5 1.5.2 Normal Operation ........................6 Maintenance ..........................7 NORSK VERSJON ..................... 8 Generell Informasjon ........................
  • Page 117: English Version

    ENGLISH VERSION GENERAL INFORMATION This document describes use, storage and maintenance of Drum Handler. Drum Handler is an accessory for fork lifts that makes it possible to handle and position a 200L barrel from vertical to horizontal position. REFERENCE DOCUMENTS ER672-MA-0001 General Arrangement Drawing ER672-MA-0003 Detail Drawing Data:...
  • Page 118: Handling/Transport/Storage

    HANDLING/TRANSPORT/STORAGE The drum handler is designed to fit on fork lift and the best way to transport this is by use of fork lift. Drum handler is delivered ready for use on a pallet or similar. At receipt the drum handler should be inspected visually for any damages. Damages should be reported to supplier.
  • Page 119: Operation

    OPERATION 1.5.1 RIOR TO TART 1. Ensure that all parts are in place and fitted as intended. 2. Replace any damaged cotter pins. 3. Ensure that hydraulic hoses are free from damages and don’t have any leaks. 4. Check hydraulic couplers and ensure that these are connected. Never operate and use the drum handler without the hydraulic couplers connected to the fork lift hydraulic system.
  • Page 120: Normal Operation

    1.5.2 ORMAL PERATION Lockng device. Hydraulic engaged Hydraulic Cylinder Grippers, one Drum Forks For tiling the barrel each side Fork lift pockets IMPORTANT Ensure that barrel is located with the top ring behind the grippers! When getting the Drum Handler into the position of the barrel, engage the locking device. It’s now safe to handle the barrel as intended.
  • Page 121: Maintenance

    MAINTENANCE Drum handler does not require much maintenance. Below is maintenance point described. Corrosion Once a year corrosion should be removed and re-painted. Damages Prior to use and at least every month the drum handler should be inspected for damages and cracks.
  • Page 122: Norsk Versjon

    NORSK VERSJON GENERELL INFORMASJON Hensikten med dette dokumentet er å gi en beskrivelse av hvordan den hydraulisk opererte fatvenderen skal brukes, transporteres og lagres. Fatvenderen er et ekstra utstyr for gaffel trucker som skal brukes til å håndtere 200L fat fra horisontal til vertikal posisjon og motsatt.
  • Page 123: Håndtering/Transport/Lagring

    HÅNDTERING/TRANSPORT/LAGRING Fatvenderen er designet for å passe på gaffeltruck og den beste måten å transportere denne på er å montere den på gafflene som tiltenkt. Ved leveranse fra leverandør vil den bli levert på palle eller lignende. Etter mottak må det utføres en grundig inspeksjon for å se at det ikke er skader på utstyret og slangene.
  • Page 124: Bruk

    BRUK 2.5.1 ØR 1. Påse at alle deler er på plass og fungerer som de skal. 2. Bytt ut evt ødelagte ore-pinner. 3. Sjekk at hydraulikk slangene er uten skader og at de ikke lekker. Etterstram eller bytt ut om nødvendig. 4.
  • Page 125: Normal Bruk

    2.5.2 ORMAL Låsemekanisme, hydrulisk operert Hydraulikk sylinder Gripere, en på hver Gaffler for fat for å rotere fatet side Gaffel lommer VIKTIG Pass på at fatet er plassert med top ringen på baksiden av griperene, som vist på bilde! Når fatvenderen er posisjonert riktig i forhold til fatet, aktiviser låsemekanismen. Det er nå sikkert å...
  • Page 126: Vedlikehold

    VEDLIKEHOLD Fat venderen krever ikke mye vedlikhold. Nedenfor er vedlikeholdspunkter beskrevet. Korrosjon Rust og korrosjon bør fjærnes årlig og males opp på nytt. Skader Før bruk og minimum hver måned må det gjøres en visuell sjekk av fat venderen. Sjekk for skader, sprekker etc.

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