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Rev.: 01 Page: Document No.: C168-AS-ER329-MA-00014 1 of 126 Originator: AS Tag No.: R-73MX035 and System No.: 73 Area Code: N/A R-73MX039 Installation, Operation and Maintenance manual (IOM) Document Title: for Oil Drum Handling Fork Lift Truck Johan Sverdrup Field Centre Phase 1 EPma Contract No.: 4503126105 25.03.19 Issued for acceptance...
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CONTENT ................................2 IOM FOR TAG ID: R-73MX035 ........................3 IOM from Toyota is uploaded in SEMI under SEMI ID: SMI-000-007-069 ..........3 IOM for ATEX modification to truck (Norwegian) ..................4 IOM for ATEX modification to truck (English) ................... 62 IOM FOR TAG ID: R-73MX039 .........................
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Document title: Installation, Operation and Maintenance Document no.: Rev.: 01 Page: manual (IOM) for Oil Drum Handling Fork Lift Truck C168-AS-ER329-MA-00014 3 of 126 1 IOM for Tag ID: R-73MX035 IOM from Toyota is uploaded in SEMI under SEMI ID: SMI-000-007-069 Page 3 of 126...
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TOYOTA 8FBE15T INSTRUKSJONS MANUAL FOR SAFETEC E PASSIV SIKKERHETSSYSTEM KUNDE: TYPE BETEGNELSE: 8FBE15T SERIE NR: 8FBE15T-13942 Ex-TECH SERIE NR: EE-900 BYGGET IHHT. (ATEX REGULATIVET) 2014/34/EU EN 1755 (Safety of Industrial trucks. Operation in potentially explosive atmospheres. Use in flammable gas, vapour, mist and dust.)
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 GENERELL INFORMASJON ..............................3 ................................... 4 IKTIG INFORMASJON ....................................4 ARANTIANSVAR ....................................4 RUKSOMRÅDE VEDLIKEHOLD OG SERVICE ..............................5 OR BETJENING VEDLIKEHOLD OG REPARASJONER MÅ ALT PERSONELL VISE STØRST MULIG AKTSOMHET OG FORHOLDE SEG STRENGT TIL ALLE .
INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 1. GENERELL INFORMASJON Denne manualen er utarbeidet av Ex-tech System AS for å kunne gi nødvendig informasjon til autorisert personell til vedlikehold og reperasjoner av denne truckens sikkerhetssystem for bruk i sone 2 i potensielt eksplosjons farlig område.
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Viktig informasjon Kun personell som har gjennomgått opplæringskurs i Ex-tech System AS regi, skal arbeide med systemet. Omgåelser av dette vil gripe inn i garantiansvaret.
INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 2. VEDLIKEHOLD OG SERVICE For betjening, vedlikehold og reparasjoner må alt personell vise størst mulig aktsomhet, og forholde seg strengt til alle prosedyrer som er gjeldene for utstyr i eksplosjons farlige områder.
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Innkapslinger Alle kapslinger må jevnlig kontrolleres for utvendige skader. Når en har åpnet kapslingene på en motor, eller kontaktor panel, må alltid disse utstyres med nye pakninger før montering igjen. Ved mistanke om inntrenging av gass i kapslingene, må...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 3.Check connection Ex connector . Must be correct position Handle it meens handle from Ex connector is close and lock by locking skrue. If is correct Microswitch located in Ex Connector is close and give signal to Main contactor K8.
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 When position handle Ex connector is not correct look picture 3 start is not possible. Example when position handle is not correct: 4. When position handle Ex connector is correct look picture 4 start is possible.
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 5. Turn on key switch on position I. And use forklift.Picture no5 Picture 5 Denne trucken er levert med Ex- batterier. Lading av batteriet må foregå i godt ventilert rom.
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exi system. Boksene er tettet, og kan ikke repareres. Ved feil i boks, byttes disse komplett. Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 3. WIRING DIAGRAM THE FOLLOWING COLORS ARE USED IN THE DESCRIPTION FOR THE WIRING BELOW: LIGHT BLUE WHITE ORANGE YELLOW GREY BLUE VIOLET...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Contactor Box Type:CB EE- 900-60 main power terminals view. Wire Description: Wire No 1 (3G2.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 2 (7G1.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech number orginal color toyota Description P44 Pin no 2 R ( 1.5mm²)
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 3 (5G6mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour orginal color toyota Description Blue R (2.5mm²) P44 Pin no 5 Grey O (6.0 mm²)
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Relay Box Includes following wires : Wire no 5 Wire No 5 (7G1.5mm²) Relay Box Ex tech number orginal color toyota Description O 01...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exi Box No 1 and Exi Box no 2 Includes following wires : Exi Box no 1: wire no 6,wire no 7 Exi Box no : wire no 8,wire no 9,wire no 10, wire no 11...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 6 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 7 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exi Box No 2 Includes following wires : Exi Box no 2 : wire no 8,wire no 9,wire no 10, wire no 11...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 8 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 9 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Wire No 10 (12x0.75mm²) Exi Box no 2 Ex tech number orginal color toyota P27 Pin no.toyota SB-B GR-Y GR-G NOT USED orginal color toyota...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Ex tech colour orginal color toyota Description White Brown Green Yellow Emergency Switch Wire No 12 (4x1mm²) connected to Emergency switch type: CZ0201-91...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Connected to Contactor Box Type: CB EE- 900-60 Wire No 12B (3G1.5mm² Radox ) Ex tech colour Ex-tech Description output Blue Connected to cable yellow wire no 12...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Key Switch : type CZ0201-90 Connected to J19 forklift system CZ0201-90 Wire No 14 (3x1.5mm²Radox) Key switch Ex tech colour orginal colour toyota...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Reverse Alarm Wire no 17 (3G1.5mm²Radox ) Reverse Alarm Ex tech colour orginal colour toyota Description conector Brown Blue Y/G-cut Not used Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Exd enclosure from Charging Control System Charger System is ready to use only when control micro switch is on . Check position connector o the forklift. Must be close and lock .
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 Location Main contactor K8 inside Exd enclosure Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
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INSTRUKSJONSMANUAL Instruksjonsbok nr: EE-900 Truck type: Toyota 8FBE15T Serie nr: 8FBE15T-13942 Ordre nr: 874 PO number: 128182 EX-TECH SJEKKLISTER PRODUKSJON Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
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Checklist machine/forklift /lift Project Rev. Project number: EE -900 28.09.2018 Recived date: Conversion Engineer (Msc) Marek Kapral Erik Vaage Project start date: 9/28/2018 Project Engineer 1. Arrival check machine/forklift/lift Note Nr. Verifiy that the is no damage on the forklift. If so please take pictures Verify that there is no error codes in the system, Take pictures on display.
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2. ATEX Verification of machine/ forklift/lift Note Nr. Is this a new design that hasn`t been built before? Do ATEX verification. This should minimum be done by worksshop technican and project responsible engineer. Note: 1 This Model forklift was converted before Ref. EE- 873 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
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3 Modification of machine/forklift/lift Note Nr. Function test before modyfication with function test rapot, making picture All wurth connectors should be mechanically tested to prevent disconnection wires and marking to use white marker. All skrues and nuts, plastic pins etc. Should be on the same place . Disassemble covers battery from forklift .
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3 Modification of machine/forklift/lift Note Nr. 3.21 Disassemble horn and put on the pallet 3.22 Disassemble MCB controler and put on the pallet 3.23 Disassemble DC/DC converters and put on the pallet 3.24 Disassemble inverters logic units and put on the pallet 3.25 Disassemble armrest card and put on the pallet 3.26...
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3 Modification of machine/forklift/lift Note Nr. 3.43 Install air horn. 3.44 Modify black plastic cover on top contactor box traction logic units 3.45 Assemble covers to cup 3.46 Assemble plexi protecion on the display on front panel (impact protection) 3.47 Assemble bracket emergency switch ,brake switch to front panel forklift 3.48 Assemble bracket key switch ,light switch to front panel forklift...
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3 Modification of machine/forklift/lift Note Nr. 3.65 Assemble covers front plastic with display panel 3.66 Assemble Ex lights switch on front plastic panel and connected to forklift 3.67 Assemble Ex key switch and connected to forklift 3.68 Assemble covers front plastic brake switch, emergency switch 3.69 Assemble Ex emergency swiches and connected to forklift 3.70...
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Install Ex nR sticker logic unit pump 3.95 Install Ex nR sticker DC/DC converter 3.96 Check terminal connector description logic units pump and traction according with orginal electric diagram toyota 3.97 Install Armrest box no 3 on truck Ex nA type sealed 3.98 Install Ex nA sticker on box no 3 armest card 3.99...
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3 Modification of machine/forklift/lift Note Nr. 3.111 Install DC /DC converter type Ex nR (before sealed and tested) 3.112 Connected DC /DC converter type Ex nR with forklift. 3.113 Install Ex nR sticker on DC/DC converter + Warning sticker 3.114 Change cable for 5 function coil on mast.
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3 Modification of machine/forklift/lift Note Nr. 3.135 Install EE-.. ATEX number stickers 3.136 Install stickers on load sensor. 3.137 Install on the front panel sticker Ex nA display 3.138 Install on the front panel Key switch stickers: Key switch , Light switch ,Emergency switch, Parking Brake switch (optional) 3.139 Assemble pedals acceleration and brake (only 3 wheel forklift) 3.140...
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3.160 Install Excen Battery Connector on the forklift 3.161 Install Excen Battery Connector on the charger side 3.162 Charging Ex battery Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web:...
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3 Modification of machine/forklift/lift Note Nr. 3.162 Function test after modyfication with function test rapot, making picture Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19...
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5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Forklift 8FBE15T 13942 Toyota II 3G IIB T3 Gc 8FBE15T-13942 Drive Motor (4 wheel) Drive Motor Right (3 wheel) 0058237 EE-900-12 TIEV II 3G Ex nA IIB T3 Gc...
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5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Load sensor R7 43PP7-1 Toyota II 3G Ex nC IIB T4 Gc xxxxxx Battery Ex 4 PzM 500 B20180339 HAWKER II 3G Ex nA IIB T6 B20180339...
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Art. No 0558 991 42 würth connector 5 pole Art. No. 0555 102 5 0,25m blue cable 2.5 mm² skrue M5x8 test point print board Toyota orginal cable 2.5mm2 blue 0,02 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
INSTRUCTION MANUAL FOR SAFETEC E PASSIVE SAFETY SYSTEM CUSTOMER: 8FBE15T TYPE: SERIAL NO: 8FBE15T-13942 Ex-tech SERIAL NO: EE-900 ACCORDING TO (ATEX REGULATION) 2014/34/EU EN 1755 (Safety of Industrial trucks. Operation in potentially explosive atmospheres. Use in flammable gas, vapour, mist and dust.)
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 GENERAL INFORMATION ..............................3 IMPORTANT INFORMATION ................................4 GUARANTEES ....................................4 APPLICATION ....................................4 MAINTENANCE AND SERVICE ............................. 5 FOR OPERATION, MAINTENANCE AND REPAIRS................E...
Normal maintenance routines for the fork lift must be carried out in accordance with the regulations. Toyota's descriptions set in conjunction with this manual for the security system.
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 important information Only personnel who have been at training courses in Ex-tech System AS regi shall work with the system. If the system is maintained or repaired by personnel who do not have the necessary expertise, the guarantee will not apply.
INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 2. MAINTENANCE AND SERVICE For operation, maintenance and repairs, all personnel must comply with all procedures / regulations applicable to equipment for use in hazardous areas.
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Enclosures All enclosures must be checked regularly for external damage. When someone has opened the enclosures on an engine or contactor panel, these must be fitted with new gaskets before mounting. If gas penetration is suspected, the enclosures must be opened and blown clean with air.
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 3. WIRING DIAGRAM THE FOLLOWING COLORS ARE USED IN THE DESCRIPTION FOR THE WIRING BELOW: LIGHT BLUE WHITE ORANGE YELLOW GREY BLUE VIOLET BROWN...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Contactor Box Type:CB EE- 900-60 main power terminals view. Wire Description: Wire No 1 (3G2.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour orginal color toyota...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 2 (7G1.5mm²) Contactor Box Type:CB EE- 900-60 Ex tech number orginal color toyota Description P44 Pin no 2 R ( 1.5mm²) P44 Pin no 3...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 3 (5G6mm²) Contactor Box Type:CB EE- 900-60 Ex tech colour orginal color toyota Description Blue R (2.5mm²) P44 Pin no 5 Grey O (6.0 mm²)
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Relay Box Includes following wires : Wire no 5 Wire No 5 (7G1.5mm²) Relay Box Ex tech number orginal color toyota Description O 01...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Exi Box No 1 and Exi Box no 2 Includes following wires : Exi Box no 1: wire no 6,wire no 7 Exi Box no : wire no 8,wire no 9,wire no 10, wire no 11...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 6 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32 Yellow/Brown...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 7 (25x0.5mm²) Exi Box no 1 Ex tech colour orginal color toyota Description Green/Brown SB-G Green SPEED PEDAL Yellow P 32 Yellow/Brown...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Exi Box No 2 Includes following wires : Exi Box no 2 : wire no 8,wire no 9,wire no 10, wire no 11 View inside box...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 8 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White R-GR...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 9 (25x0.5mm²) Exi Box no 2 Ex tech colour orginal color toyota Description Black Violet GR-V Yellow Blue Red/Blue SB-R Blue/White Red/White...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Wire No 10 (12x0.75mm²) Exi Box no 2 Ex tech number orginal color toyota P27 Pin no.toyota SB-B GR-Y GR-G NOT USED orginal color toyota...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Ex tech colour orginal color toyota Description White Brown Green Yellow Emergency Switch Wire No 12 (4x1mm²) connected to Emergency switch type: CZ0201-91 Ex tech colour...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Connected to Contactor Box Type: CB EE- 900-60 Wire No 12B (3G1.5mm² Radox ) Ex tech colour Ex-tech Description output Blue Connected to cable yellow wire no 12...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Key Switch : type CZ0201-90 Connected to J19 forklift system CZ0201-90 Wire No 14 (3x1.5mm²Radox) Key switch Ex tech colour orginal colour toyota Description conector...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Reverse Alarm Wire no 17 (3G1.5mm²Radox ) Reverse Alarm Ex tech colour orginal colour toyota Description conector Brown Blue Y/G-cut Not used Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Exd enclosure from Charging Control System Charger System is ready to use only when control micro switch is on . Check position connector o the forklift. Must be close and lock .
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 Location Main contactor K8 inside Exd enclosure Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
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INSTRUCTION MANUAL EE-900 Truck type: Toyota 8FBE15T Serial no: 8FBE15T-13942 Ordre no: 874 PO number: 128182 EX-TECH CHECKLIST PRODUCTION Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no...
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Checklist machine/forklift /lift Project Rev. Project number: EE -900 28.09.2018 Recived date: Conversion Engineer (Msc) Marek Kapral Erik Vaage Project start date: 9/28/2018 Project Engineer 1. Arrival check machine/forklift/lift Note Nr. Verifiy that the is no damage on the forklift. If so please take pictures Verify that there is no error codes in the system, Take pictures on display.
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2. ATEX Verification of machine/ forklift/lift Note Nr. Is this a new design that hasn`t been built before? Do ATEX verification. This should minimum be done by worksshop technican and project responsible engineer. Note: 1 This Model forklift was converted before Ref. EE- 873 Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
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3 Modification of machine/forklift/lift Note Nr. Function test before modyfication with function test rapot, making picture All wurth connectors should be mechanically tested to prevent disconnection wires and marking to use white marker. All skrues and nuts, plastic pins etc. Should be on the same place . Disassemble covers battery from forklift .
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3 Modification of machine/forklift/lift Note Nr. 3.21 Disassemble horn and put on the pallet 3.22 Disassemble MCB controler and put on the pallet 3.23 Disassemble DC/DC converters and put on the pallet 3.24 Disassemble inverters logic units and put on the pallet 3.25 Disassemble armrest card and put on the pallet 3.26...
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3 Modification of machine/forklift/lift Note Nr. 3.43 Install air horn. 3.44 Modify black plastic cover on top contactor box traction logic units 3.45 Assemble covers to cup 3.46 Assemble plexi protecion on the display on front panel (impact protection) 3.47 Assemble bracket emergency switch ,brake switch to front panel forklift 3.48 Assemble bracket key switch ,light switch to front panel forklift...
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3 Modification of machine/forklift/lift Note Nr. 3.65 Assemble covers front plastic with display panel 3.66 Assemble Ex lights switch on front plastic panel and connected to forklift 3.67 Assemble Ex key switch and connected to forklift 3.68 Assemble covers front plastic brake switch, emergency switch 3.69 Assemble Ex emergency swiches and connected to forklift 3.70...
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Install Ex nR sticker logic unit pump 3.95 Install Ex nR sticker DC/DC converter 3.96 Check terminal connector description logic units pump and traction according with orginal electric diagram toyota 3.97 Install Armrest box no 3 on truck Ex nA type sealed 3.98 Install Ex nA sticker on box no 3 armest card 3.99...
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3 Modification of machine/forklift/lift Note Nr. 3.111 Install DC /DC converter type Ex nR (before sealed and tested) 3.112 Connected DC /DC converter type Ex nR with forklift. 3.113 Install Ex nR sticker on DC/DC converter + Warning sticker 3.114 Change cable for 5 function coil on mast.
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3 Modification of machine/forklift/lift Note Nr. 3.135 Install EE-.. ATEX number stickers 3.136 Install stickers on load sensor. 3.137 Install on the front panel sticker Ex nA display 3.138 Install on the front panel Key switch stickers: Key switch , Light switch ,Emergency switch, Parking Brake switch (optional) 3.139 Assemble pedals acceleration and brake (only 3 wheel forklift) 3.140...
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3.160 Install Excen Battery Connector on the forklift 3.161 Install Excen Battery Connector on the charger side 3.162 Charging Ex battery Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web:...
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3 Modification of machine/forklift/lift Note Nr. 3.162 Function test after modyfication with function test report, making picture Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19...
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5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Forklift 8FBE15T 13942 Toyota II 3G IIB T3 Gc 8FBE15T-13942 Drive Motor (4 wheel) Drive Motor Right (3 wheel) 0058237 EE-900-12 TIEV II 3G Ex nA IIB T3 Gc...
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5 Serial numbers to be noted. Voltage Type Ex Serial Manufacture Other serial original Load sensor R7 43PP7-1 Toyota II 3G Ex nC IIB T4 Gc xxxxxx Battery Ex 4 PzM 500 B20180339 HAWKER II 3G Ex nA IIB T6 B20180339...
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Art. No 0558 991 42 würth connector 5 pole Art. No. 0555 102 5 0,25m blue cable 2.5 mm² skrue M5x8 test point print board Toyota orginal 0,02 cable 2.5mm2 blue Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus...
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sticker 13 HISA 9/3-PO-X-BK Article no: 308-10900 L= 0.10m HISA 3/1-PO-X-BK Article no: 308-10300 L= 0.03m Key switch EE 900 13038 switch NO/NC CZ 0201-90 01709 radox 3x1,5mm² 0,5m 01704 key switch BARTEC head sticker 14 wurth 2 pole Art no: 0555 103 2 (Forklift side) wurth pin art no: 0558 995 82 (Forklift side) wurth seal yellow Art no: 0558 991 41 (Forklift side) cabel Abiko red 1,5mm2...
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Cable radox 4GKW-AX 1800V truck side +B Cable radox 4GKW-AX 1800V truck side -B Radox 3G1.5mm2 ( truck side) Radox 3G1.5mm2 (signal to Connector) Radox 3G1.5mm2 (signal to Control box) Fuse 3A/80V fuse holder Typ UK 6 -FSI/C PHOENIX CONTACT Typ ST 2.5 -PE Earthing Contact PHOENIX stopper TYP CLIP FIX 35 Typ ST 2.5 Contact PHOENIX...
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Hoved kontakt: Ex-tech system as Address: P.O Boks 256 Forus /Maskinveien 12,N- 4066 Stavanger, Phone: +47 51 63 00 70 E-mail: post@ex-tech.no Web: www.ex-tech.no Organisasjons nr.: 9 6 0 9 8 8 8 2 5 Dato: 1.03.19 Side 47 av 53 Rev.no.: 2 Page 108 of 126...
TABLE OF CONTENT ENGLISH VERSION ....................3 General information........................3 Reference documents ......................3 Handling/Transport/Storage ..................... 4 Mount To Forklift ........................4 Operation ..........................5 1.5.1 Prior to Start ..........................5 1.5.2 Normal Operation ........................6 Maintenance ..........................7 NORSK VERSJON ..................... 8 Generell Informasjon ........................
ENGLISH VERSION GENERAL INFORMATION This document describes use, storage and maintenance of Drum Handler. Drum Handler is an accessory for fork lifts that makes it possible to handle and position a 200L barrel from vertical to horizontal position. REFERENCE DOCUMENTS ER672-MA-0001 General Arrangement Drawing ER672-MA-0003 Detail Drawing Data:...
HANDLING/TRANSPORT/STORAGE The drum handler is designed to fit on fork lift and the best way to transport this is by use of fork lift. Drum handler is delivered ready for use on a pallet or similar. At receipt the drum handler should be inspected visually for any damages. Damages should be reported to supplier.
OPERATION 1.5.1 RIOR TO TART 1. Ensure that all parts are in place and fitted as intended. 2. Replace any damaged cotter pins. 3. Ensure that hydraulic hoses are free from damages and don’t have any leaks. 4. Check hydraulic couplers and ensure that these are connected. Never operate and use the drum handler without the hydraulic couplers connected to the fork lift hydraulic system.
1.5.2 ORMAL PERATION Lockng device. Hydraulic engaged Hydraulic Cylinder Grippers, one Drum Forks For tiling the barrel each side Fork lift pockets IMPORTANT Ensure that barrel is located with the top ring behind the grippers! When getting the Drum Handler into the position of the barrel, engage the locking device. It’s now safe to handle the barrel as intended.
MAINTENANCE Drum handler does not require much maintenance. Below is maintenance point described. Corrosion Once a year corrosion should be removed and re-painted. Damages Prior to use and at least every month the drum handler should be inspected for damages and cracks.
NORSK VERSJON GENERELL INFORMASJON Hensikten med dette dokumentet er å gi en beskrivelse av hvordan den hydraulisk opererte fatvenderen skal brukes, transporteres og lagres. Fatvenderen er et ekstra utstyr for gaffel trucker som skal brukes til å håndtere 200L fat fra horisontal til vertikal posisjon og motsatt.
HÅNDTERING/TRANSPORT/LAGRING Fatvenderen er designet for å passe på gaffeltruck og den beste måten å transportere denne på er å montere den på gafflene som tiltenkt. Ved leveranse fra leverandør vil den bli levert på palle eller lignende. Etter mottak må det utføres en grundig inspeksjon for å se at det ikke er skader på utstyret og slangene.
BRUK 2.5.1 ØR 1. Påse at alle deler er på plass og fungerer som de skal. 2. Bytt ut evt ødelagte ore-pinner. 3. Sjekk at hydraulikk slangene er uten skader og at de ikke lekker. Etterstram eller bytt ut om nødvendig. 4.
2.5.2 ORMAL Låsemekanisme, hydrulisk operert Hydraulikk sylinder Gripere, en på hver Gaffler for fat for å rotere fatet side Gaffel lommer VIKTIG Pass på at fatet er plassert med top ringen på baksiden av griperene, som vist på bilde! Når fatvenderen er posisjonert riktig i forhold til fatet, aktiviser låsemekanismen. Det er nå sikkert å...
VEDLIKEHOLD Fat venderen krever ikke mye vedlikhold. Nedenfor er vedlikeholdspunkter beskrevet. Korrosjon Rust og korrosjon bør fjærnes årlig og males opp på nytt. Skader Før bruk og minimum hver måned må det gjøres en visuell sjekk av fat venderen. Sjekk for skader, sprekker etc.
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