Kärcher WRB 2000 BioSaver Manual
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Kärcher WRB 2000 BioSaver Manual

Kärcher WRB 2000 BioSaver Manual

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WRB 2000 BioSaver, WRB 4000 BioSaver,
WRB 4000 L BioSaver, WRB 4000 DF BioSaver
59681090 (11/24)

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Summary of Contents for Kärcher WRB 2000 BioSaver

  • Page 1 WRB 2000 BioSaver, WRB 4000 BioSaver, WRB 4000 L BioSaver, WRB 4000 DF BioSaver 59681090 (11/24)
  • Page 2 User Manual - System Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 3 Please read this user manual carefully before operating your system. Follow the given details. Keep the manual for looking up as well as for a prospective user. This user manual is intellectual property of aquadetox international GmbH. Any use beyond the guideline of the copyright without approval of aquadetox international GmbH will be prosecuted by law.

  • Page 4: Table Of Contents

    Table of Contents 1. General ............................7 1.1 About this Operating Manual......................7 1.2 Environment Protection ........................ 7 1.3 Guarantee ..........................7 1.3.1 Spare Parts ..........................7 1.4 Safety Instructions ........................7 1.4.1 Symbols on the system....................... 7 1.4.2 In General ..........................7 1.4.3 Ensure Regular Maintenance......................
  • Page 5 5.5 Operator Code ........................26 5.6 Status Indication Valves and Aggregates/GLOBAL AUTO ..............27 5.6.1 Status Indication Valves and Aggregates ..................28 5.7 Active Messages: Information/Error ....................29 5.7.1 Faults Clearing ........................30 5.7.2 Error Messages........................31 5.7.3 Information Messages ......................32 5.7.4 History of Messages ........................
  • Page 6 7.3 Clouding of Process Water ......................52 7.3.1 Situation ..........................52 7.3.2 Procedure ..........................52 7.4 System OFF ..........................52 7.4.1 Situation ..........................52 7.4.2 Procedure ..........................52 8. Annexe ............................53 8.1 Annexe 1 | Process-Related Guarantee Conditions................. 53 8.2 Annexe 2 | Forms/Templates......................
  • Page 7 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 8: General

    1. General 1.1 About this Operating Manual 1.4 Safety Instructions Target groups for this manual This operating manual uses the following symbols: All users: Users are trained helpers, operators and specialists. Danger Designates an imminently threatening danger. Non- Specialists: observance of instructions threatens loss of life or Specialists are persons who, due to their education, severe injuries.

  • Page 9: Ensure Regular Maintenance

    be appropriately qualified, the separation of the surplus sludge into post- • • know and comply with the ῝Safety Instructions῞ for treatment • wastewater treatment systems, Pre-condition for proper function is the Installation of know and comply with this operating manual, •...

  • Page 10: Warning

    First Aid! 1.6.1.1 Danger due to Electric Shock After ingestion: If electrical connections, mains connections or • Immediately rinse the mouth with a lot of water or extension cables have to be replaced, protection drink a lot of water. Do not induce vomiting. Consult against water spray and mechanical strength have to a physician.

  • Page 11: Design Options

    1.7 Design Options 1.7.1 Underground Installation Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 12: Surface Installation

    1.7.2 Surface Installation Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 13 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 14: Introduction

    2. Introduction 2.2.3 Frequently observed Errors in the first 2.1 We recommend weeks of Operation  For proper trouble-free operation read the entire ® operating manual of the BioSaver System. Also 2.2.3.1 Foreign Particles in the Pipework follow the original data sheets enclosed in the annexe. Despite all care by installers when installing in-house lines, there is often material inside the pipes such as ®...
  • Page 15 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 16: Important Notes

    3. Important Notes Keep in mind that, as part of official inspections of 3.1 Operating Times your operating facilities, you are obliged to present all consumables. This includes the cleaning agents in The fundamental method of the BioSaver ® -System is use.
  • Page 17 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 18: Operations Daily Log Book

    4. Operations Daily Log Book 4.1 Instructions for Operators  CAUTION Due to the strict conditions for environmental In the case of an official inspection and for all protection, you, as the representative of your maintenance as part of customer service, you, as the operating company do have a legal obligation to representative of your operating company, are prove the operation and maintenance of your...

  • Page 19: Cleaning, Maintenance And Due-Dates Acc. To General Technical Approval

    4.2 Cleaning, Maintenance and Due-Dates acc. to General Technical Approval 4.2.1 Maintenance by Operator Period Tasks to do To do by Visual Inspection for Irregularities of System and Cable Cabinet Operator daily • Inspection of (Automatic) sliding screen box (sludge pit) •...

  • Page 20: General Inspection By Experts Only (Customer Service)

    4.2.3 General Inspection by Experts only (Customer Service) Sample taking from the process water tank: by customer service only Verifying of these parametres: -pH-value -temperature -conductivity Sample taking after UV, if available Complete drawdown and cleaning of the system: Inspection of structural condition and leakage tests of the underground tanks •...
  • Page 21 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 22: Touch Panel Control Cabinet

    5. Touch-Panel Control Cabinet An operating display (touch panel) is located on the front of the control cabinet. By operating the display, data about the status of the BioSaver®-System can be called up. The BioSaver®-System can also be influenced manually. During any work on the system, it is absolutely necessary to press the emergency stop switch - the energy supply to the drive elements is stopped immediately.

  • Page 23: Start/Service-Contact

    5.2 Start/Service-Contact Function of Buttons: START Main Menu Service adress/Contact BACK Menu General Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 24: General Menu

    5.3 General Menu Alternating Menu Information/Mode-Selection;see chapt. 5.6 Password: 0000 see chapt. 5.5 Time see chapt. 5.4.1 Language see chapt. 5.4 CPU-Load Current load of the processor in % Operating time Total in days [d] Messages! Information/Errors, see chapt. 5.7 Maintenance see chapt.

  • Page 25: Set Time/Set Language

    5.4 Set Time/Set Language Language Select 12:22:44 Set time and date, see chapt. 5.4.1 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 26: Set Time And Date

    5.4.1 Set Time and Date The „Coordinated Universal Time“, UTC, see for example. https://de.wikipedia.org/wiki/Koordinierte_Weltzeit. Normal time/Winter time Germany: UTC + 1 hour Summer time Germany: UTC + 2 hours Set UTC time i.e.: Winter time Germany Hour Minute Second Month Year 2022 Seit time...

  • Page 27: Date Issued Checked Document Number Document Type

    5.5 Operator Code Option : The operation of the control can be authorised by an operator-code. Three authorisations can be provided, if required. Authorisations will be set at commissioning or during service time on request.  After activation of the operator code, the operation of the control can only be carried out by entry of the code. Password: 0000 Select Key pad...

  • Page 28: Status Indication Valves And Aggregates/Global Auto

    5.6 Status Indication Valves and Aggregates/GLOBAL AUTO Note: Info message on the status of aerator 2 in biology 2: Manual mode ON. All other units are in Auto OFF mode. Change the operating status by selecting the OFF or MANUAL ( ) fields.

  • Page 29: Status Indication Valves And Aggregates

    5.6.1 Status Indication Valves and Aggregates Automatic operation mode ON. The unit is controlled by the Main Control. Automatic operation mode ON. The unit is OFF. Manual operation mode ON. The main control is not active. Manual operation mode ON. The unit is OFF. The unit has been put down due to an error in the Automatic mode.

  • Page 30: Active Messages: Information/Error

    5.7 Active Messages: Information/Error Timestamp active Timestamp Inactive Message text Aerator Maintenance due Biology Locking Washing unit Fresh water supplement Biology Fresh water emergency feed BWV tank Min. level Biology Min. level BWV tank Level probe error Biology Level probe error BWV tank Message yellow Information, see chapter 5.7.3...

  • Page 31: Faults Clearing

    5.7.1 Faults Clearing Error Message See chapt. 5.7.2 Stop the Signal Select Check for any other messages whose importance/role is arranged below the Messages! current message. Note: The motor protection of the hoist pump has tripped. Next steps: Check the pump. Check the motor protection in the control cabinet. Reactivate the motor protection. If it trips again, please contact your customer service partner.

  • Page 32: Error Messages

    5.7.2 Error Messages Enlisting of all Error Messages. Available Info Messages of your system depend on the system design! Message Cause Fault Clearing Power ON the Motor protect. switch. If Motor protect switch Overload of an electrical unit not successful, please contact your customer service.
  • Page 33 5.7.3 Info Message / Maintenance fix Note/Maintenance See Chapter 5.7.3.1 Disable tool icon Select Check for possible further maintenance, the importance/role Messages! of which is located under the current maintenance. Check how long maintenance has been due and when the next Maintenance maintenance is due on other units.

  • Page 34: Information Messages

    5.7.3.1 Information Messages Enlisting of all Info Messages. Available Info Messages of your system depend on the system design! Message Cause tank Min. Level The minimum fill level of the container has been reached. Man mode The unit is in Manual Mode. tank - unit Maintenance due The maintenance for the unit is due.

  • Page 35: History Of Messages

    5.7.4 History of Messages Messages confirmed as completed are automatically saved in the archive. The last one hundred messages can be viewed. Older messages are discarded. Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen...

  • Page 36: Fresh Water Mode/-Addition

    5.8 Fresh Water Mode/-Addition >Maintenance >> scroll to the right For diagnostic purposes during service by the car wash manufacturer. Ends Fresh Water mode automatically as soon as the maximum fill level of the biological stage is reached. Stop of the automatic fresh water addition. If the water level in the biological STOP Fresh Water stage falls below the minimum level, fresh water addition is automatically addition...

  • Page 37: Holiday Mode/Economy Mode

    5.9 Holiday Mode/Economy Mode >Maintenance >> scroll to the right Holiday mode Temporary reduction of the plant processes (economy mode) Starting point in Set Start of economy mode, e.g. 24 (h) Counter of hours until beginning of economy mode Duration Set of the duration of the economy mode, e.g.

  • Page 38: Additional Extensions/Options

    5.10 Additional Extensions/Options Additions BioSaver ® Select Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 39: Additional Extensions General

    5.10.1 Additional Extensions General If your system is designed without additional add-on modules, the options (A) are greyed out. No images are displayed (B). The executed options are selectable. Select unit! Pump Sewerage UV-System Passive Booster Pump Date Issued Checked Document Number Document Type Page...

  • Page 40: Additional Extension/Option Pumping Station Sewerage

    5.10.2 Additional Extension/Option Pumping Station Sewerage Select unit! Pump Sewerage For Info-/Error-Messages, see chapt. 5.7 UV-System Passive Booster Pump Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 41: Additional Extension/Option Uv-System

    5.10.3 Additional Extension/Option UV-System Select unit! Pump Sewerage UV-System For Info-/Error-Messages, see chapt. 5.7 Passive Booster Pump Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 42: Additional Extension/Option Passive Booster Pump

    5.10.4 Additional Extension/Option Passive Booster Pump Select unit! Pump Sewerage UV-System Passive Booster Pump For Info-/Error-Messages, see chapt. 5.7 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 43: Operating Data

    5.11 Operating Data The operating data are for the operator's information only. The information can be viewed on the right-hand side via the bar (A). Operating hours and switching cycles are maintained by the service technician after maintenance/service and/or after replacement of the unit/component. Date Issued Checked...

  • Page 44: Control Valve

    5.12 Control Valve Control Valve Serie III used since 10/2020 Function CLOCK Set clock Next Go on REGEN Start Rinsing + ∆ Increase value - ∇ Decrease value Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox...

  • Page 45: Cleaning And Maintenance

    6. Cleaning and Maintenance Here you will be introduced to the required inspections as well as the maintenance and cleaning procedures to be carried out by yourself. By observance of these instructions and advices your exertion of influence on the reliability and lifetime of the system will increase considerably and will keep breakdown times and repair costs at the least possible.

  • Page 46: Maintenance/Cleaning Pre-Treatment/Sludge Pit

    6.2 Maintenance/Cleaning Pre-Treatment/Sludge Pit In accordance to the self-checking ordinance the level of the sludge pit has to be determined regularly. The terms/intervals are based upon the quantity of waste water. Appropriate tools are purchasable, see Annexe 8.4. By reaching 50 % of the volume, the content of the sludge pit has to be disposed of by a disposal company. Retain the receipts of disposal for your Operation Daily Log Book.

  • Page 47: Backwash Of The Biosaver ® -System/Post-Treatment Unit

    6.5 Backwash of the BioSaver ® -System/Post-Treatment Unit In automatic mode the rinsing/backwash of the post- treatment unit will be fulfilled automatically. Failure of the automatic rinsing/backwash procedure will be indicated by an info message on the display: Maintenance due BioSaver ...

  • Page 48: Maintenance/Cleaning Receiver Tank

    6.6 Maintenance/Cleaning Receiver Tank A necessary cleaning of the receiver tank will be indicated by an info message on the display: Maintenance due Receiver Tank.  Activation of the draining-process only during off- operating-hours!  Process water will not be available for the duration of maintenance.

  • Page 49: Maintenance/Cleaning Aerator

    6.7 Maintenance/Cleaning Aerator Aeration units are always equipped with air filters. The filter has to be replaced at pre-determined intervals. In case of increased air-pollution the intervals have to be adapted. After replacing the filter, the interval resets for the preset interval time.

  • Page 50: Replacement Of Filter - Sv 130/2 (Elektror/Becker)

    6.7.2 Replacement Air Filter - SV 130/2 (Elektror/Becker) Remove of the wing nuts of the Step 1 safety hood Pay attention to the O-ring Step 2 Remove the safety hood Step 3 Remove the filter Cleaning the inside of the safety Step 4 hood.

  • Page 51: Maintenance/Cleaning Uv-System (Option)

    6.8 Maintenance/Cleaning UV-System (Option) The effectiveness of the UV system is largely determined by the UV intensity in the reactor. The intensity can decrease during operation due to deposits on the quartz immersion tubes.  A necessary maintenance of the UV-System will be indicated by an info message: Maintenance due UV-System.

  • Page 52: Maintenance/Cleaning Level Sensor

    6.9 Maintenance/Cleaning Level Sensor Monitoring of filling levels of the tanks automatically by control of the BioSaver ® -System 6.9.1 Pressure Sensor Check of the Every 4 - 6 pressure months sensor Cleaning of By dint of low the pressure compressure sensor cleaning...

  • Page 53: Error Diagnostics

    7. Error Diagnostics 7.1 Immersion Pump 7.1.1 Situation Despite of no error message and a running pump no water reaches the tank. 7.1.2 Procedure (follow the order) Step 1 Check the sludge pit: is enough water (filling level) available? Step 2 Check all pipes for blockages.

  • Page 54: Clouding Of Process Water

    7.3 Clouding of Process Water 7.3.1 Situation Despite of no error message sudden clouding of process water occurs. 7.3.2 Procedure Check your cleaning agents on biological compatibility and dosing. Confer with your customer Step 1 service To affirm the fresh water feed of 20 - 25 litres per vehicle-washing confer with your facility Step 2 manufacturer.

  • Page 55: Annexe

    8. Annexe 8.1 Annexe 1 | Process-Related Guarantee Conditions 8.2 Annexe 2 | Forms/Templates 8.3 Annexe 3 | EC-Declaration of Conformity 8.4 Annexe 4 | Option Sludge Layer Thickness Measuring 8.5 Annexe 5 | Option Active Pressure Increase 8.6 Annexe 6 | Option Automatic Sliding Screen Box 8.7 Annexe 7 | Option UV-System Date Issued...
  • Page 56 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 57: Circuit Diagram(S)

    9. Circuit Diagram(s) Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 58 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 59: Manuals

    10. Manuals Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 60 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 61: Other

    11. Other Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 62 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 60 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 63 1.3 Duty of Notification 8.1 Annexe 1 | All planned modifications to the influent situation by Process-Related Guarantee Conditions the operating company of the wastewater treatment for the Use and Operation of the system that may lead to a significant amendment of BioSaver ®...
  • Page 64 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 65 8.2 Annexe 2 | Forms 2.1.a) Cleaning and Maintenance ____________________________________ Month/Year Date Cleaning/Maintenance Done Remarks Sign Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 66 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 67 2.1.b) Cleaning and Maintenance ____________________________________ Month/Year Date Cleaning/Maintenance Done Remarks Sign Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 68 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 69 2.2.a) Inspection ____________________________________ Year Meter Counter Sludge level Month Date Sign Reading fresh Electrid Meter value SP 1 SP 2 SP 3 water if available Jan. Feb. Mar. Apr. Jun. Jul. Aug. Sep. Oct. Nov. Dec. Date Issued Checked Document Number Document Type Page Total...
  • Page 70 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 71 2.2.b) Inspection Work ____________________________________ Year Meter Counter Sludge level Month Date Sign Reading fresh Electrid Meter value SP 1 SP 2 SP 3 water if available Jan. Feb. Mar. Apr. Jun. Jul. Aug. Sep. Oct. Nov. Dec. Date Issued Checked Document Number Document Type Page...
  • Page 72 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 73 2.3.a) Proof of Disposal Date Disposed Quantity (litres) Disposal company  IMPORTANT RETAIN ALL Proofs of Disposal! Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 74 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 75 2.3.b) Proof of Disposal Date Disposed Quantity (litres) Disposal company  IMPORTANT RETAIN ALL Proofs of Disposal! Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 76 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 77 8.2.4.a) Important addresses and contacts To be completed by the customer if necessary Competent water agency: Name ..………………………………………………………………………………………………... Contact …………………………………………………………………………………………………… Address …………………………………………………………………………………………………… …………………………………………………………………………………………………… …………………………………………………………………………………………………… Phone ………………………… ………………………………………………………………………… Telefax …………………………………………………………………………………………………… Email ………………………… ………………………………………………………………………… Competent waste disposal company: Name ..………………………………………………………………………………………………... Contact …………………………………………………………………………………………………… Address ……………………………………………………………………………………………………...
  • Page 78 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 79 8.2.4.b) Important addresses and contacts To be completed by the customer if necessary Competent water agency: Name ..………………………………………………………………………………………………... Contact …………………………………………………………………………………………………… Address …………………………………………………………………………………………………… …………………………………………………………………………………………………… …………………………………………………………………………………………………… Phone ………………………… ………………………………………………………………………… Telefax …………………………………………………………………………………………………… Email ………………………… ………………………………………………………………………… Competent waste disposal company: Name ..………………………………………………………………………………………………... Contact …………………………………………………………………………………………………… Address ……………………………………………………………………………………………………...
  • Page 80 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

  • Page 81: Eg-Konformitätserklärung/Ec-Declaration Of Conformity

    8.3 Annexe 3 EG-Konformitätserklärung/EC-Declaration of Conformity im Sinne der EG-Maschinenrichtlinie/in terms of EC Machinery Directive 2006/42/EG Bezeichnung/Description Systeme zur Behandlung und Kreislaufführung von Abwasser aus dem Bereich der Fahrzeugwäsche, -pflege und - reparatur gemäß allgemeiner bauaufsichtlicher Zulassung Z-83.1-33 vom 19. Juni 2020. Systems for Treatment and Recirculation of waste water in the range of vehicle wash, -maintenance and -reparation according to general technical approval Z-83.1-33 from 2020-06-19.
  • Page 82 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 83 Annexe 8.4 | Sludge Layer Thickness Measuring In accordance to the self-checking ordinance the levels of the sludge pits have to be determined regularly. The interval is to be based on the quantity of waste water. Depth of Basin Step 1: Mount the perpendicular to the fastening Step 2: Let the perpendicular down to the bottom of the basin...
  • Page 84 The measurement-set contains of a measure-plate, a perpendicular and the fastening to the measuring tape. Appropriate tools are purchasable. Please call your Service-Partner. TE = Top Edge TE Top Cover TE Water Level TE Sludge Layer Measuring Tape Measuring Tape Perpendicular Measure Plate Sludge Layer...
  • Page 85 8.5 Annexe 5 | Active Increase of Pressure (Option) Connection High Pressure Cleaner Pressure Switch Grundfos Check Valve Connection Receiver Tank Booster Pump Cable Cabinet Active Increase of Pressure The Active Increase of Pressure is a supplier of a constant water pressure for the High Pressure Cleaner.
  • Page 86 8.5.2. Control Cabinet Green Operation Lamp Act. Inc. of Press. Option Red Failure Lamp Water Filter (Option) Main Switch Red Failure Lamp Act. Inc. of Press 8.5.2.1 Turn-Switch Operation Mode Active Increase of Pressure. Switch ON the Main Switch. Selection of the Operation-Mode by Turn Switch: Non-Stop operation in manual mode Be aware: the unit is NOT supervised by the main control.
  • Page 87 8.5.3 Standard Settings DIP-Switches + 0,5 + 1,0 + 1,0 + 1,0 Stop = Start + 1 bar Auto Reset Anti Cycling max. run 30 Min. Adjustment of DIP-Switches: 1,5 bar During utilising the Active Increase of Pressure for frost control the DIP-Switches 7 and 8 have to be in OFF-mode. Date Issued Checked...
  • Page 88 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 31 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 89 8.6 Annexe 6 | Option Automatic Sliding Screen Box 8.6.1 Cleaning/Maintenance Automatic Sliding Screen Box  The automatic sliding screen box has to be checked/maintained by Service Staff every 6 months. The Automatic Sliding Screen Box is used to keep large dirt particles out of the Bio Stage. It is mounted to the outlet of the primary treatment in front of the biological stage.
  • Page 90 8.6.1.1 Automatic Sliding Screen Box (small) Parts 6, 7, 9 6, 7, 9 Parts List: Pos Quan Qun Description Supplier 128 03130 Sliding Screen aquadetox 128 03150 Slide Bar Cylinder aquadetox 128 03160 Cleaning Brush aquadetox 128 03140 Pneumatic Cylinder aquadetox 500 00216 Hex Bolt M8 x 70 A2 DIN933...
  • Page 91 Annexe 8.7 | Option UV-System  UV-Systems can be upgraded smoothly according to requirements. Danger to health and life if the appropriate safety precautions are not taken! Danger of malfunction/damage to the UV-System if the appropriate safety precautions are not followed! This device runs with UVC-radiation! UVC-radiation may damage eyes and skin! Always take precaution measures while working with UVC!
  • Page 92 8.7.2 Technical Method UV-disinfection is a sheer physical process realised by a through-feed-method inside the radiation chamber. Microorganisms exposed to UVC-radiation will be deactivated within a few seconds. Photochemical reactions will be triggered inside the microorganism, which eliminate any vital activities and result in the innoxiousness of the organism.

  • Page 93: Operation

    8.7.4 Operation The UV-System has been designed for water temperatures from 2-35 °C until maximum 55 °C at continuous operation. A continuous water flow at the specified rate is required for optimal operation. UV-System Water Temperature Standard DES 80 - 300 DES 80 2 - 35°C DES 120 -300...
  • Page 94 8.8 Annexe 8 | Rainwater utilisation option Operation: Webpanel 7" SL TP600 WAGO Swipe downwards with two fingers on the top screen Hold this hand position for approx. seconds until the following selection window appears Selection window: Only the button ( Browser Favourites Important for the selection...
  • Page 95 It may occasionally happen that the window does not appear immediately - then you have to tap once to the left-right and in the centre (order may vary) Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 5 - aquadetox...
  • Page 96 Operation: Web panel with browser function E07A-XI, AB7-Home TCI Swipe to the right with your finger on the left edge of the screen ( ) Selection window appears. Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 5 - aquadetox...
  • Page 97 Overview of rainwater utilisation (without BioSaver) Overview of rainwater utilisation (with BioSaver) Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 5 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...
  • Page 98 Date Issued Checked Document Number Document Type Page Total 02.2022 M00025 M00002 017 1 03 01_B - 5 - aquadetox international GmbH | Am Langenberg 2 | D-88317 Altmannshofen Tel.: +49 (0)7565/9805-0 | Fax: +49 (0)7565/9805-19 | info@aquadetox-international.de...

This manual is also suitable for:

Wrb 4000 biosaverWrb 4000 l biosaverWrb 4000 df biosaver

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