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hager hw+ HW2 Installation Manual
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hager hw+ HW2 Installation Manual

hager hw+ HW2 Installation Manual

Air circuit breaker
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Installation manual
hw+
Air circuit breaker
HW2 / HW4 / HW6
MEASURES

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Summary of Contents for hager hw+ HW2

  • Page 1 Installation manual Air circuit breaker HW2 / HW4 / HW6 MEASURES...

  • Page 2: Table Of Contents

    Contents Page 01 About this guide Safety instructions Using this guide 02 Fixed circuit breakers Description Description of the accessories Description of the terminal blocks Electrical diagram 03 Withdrawable circuit breakers Description of the circuit breaker Description of the circuit breaker accessories Description of the chassis and its accessories Description of the chassis terminal blocks Electrical diagram...
  • Page 3 Page 15 Fastening dimensions 15.1 Circuit breaker dimensions 15.2 DF door frame cut-out 15.3 Cut-out of the HTD210H panel display 16 Safety clearances to respect 17 Installation 17.1 Prerequisites 17.2 Installing fixed circuit breakers 17.3 Installing withdrawable circuit breakers 17.4 Connecting the connecting bars 17.5 Cable connections...

  • Page 4: About This Guide

    About this guide 1.1 Safety instructions Warnings and instructions This documentation contains safety advice which must be respected for your own safety and to prevent property damage. Safety advice relating to your own safety is identified by a safety warning symbol in the documentation.

  • Page 5: Qualified Personnel

    Appropriate use of Hager products Hager products are designed to be used only for the applications described in the catalogues and in the technical documentation relating to them. If products and components from other manufacturers are used, they must be recommended or approved by Hager.

  • Page 6: Using This Guide

    HTD210H panel display user guide 6LE002999A You can download these publications and other technical information from our website: www. hager.com Contact Address Hager Electro SAS 132 Boulevard d’Europe 67215 Obernai France Phone + 33 (0)3 88 49 50 50 Website www.hager.com...

  • Page 7: Fixed Circuit Breakers

    Fixed circuit breakers 2.1 Description RESET button Lifting handle Opening push button Closing push button Terminal blocks TB Charging handle Circuit breaker rating label Closing spring status indicator Contact opening and closing indicator Trip unit Transparent cover of the trip unit 6LE009206Ab...
  • Page 8 Fixed circuit breakers 2.2 Description of the accessories 6LE009206Ab...
  • Page 9 Fixed circuit breakers 2.2 Description of the accessories Terminal block protection cover Terminal blocks TB INS insulating module Auxiliary contacts AX (Integrated) Communication module Auxiliary contacts AX (Additional) Undervoltage release coil UV or shunt trip coil SH External neutral current sensor ENCT HW2 and HW4 Shunt trip coil SH or undervoltage release coil UV Opening and closing PBC push-buttons locking cover CC closing coil...
  • Page 10 Fixed circuit breakers 2.3 Description of the terminal blocks HW2 and HW4 circuit breakers are equipped with terminal blocks designed to connect the accessories. Some are provided as standard and always installed while others are installed according to the circuit breaker configuration. Terminal Description Integrated or additional...
  • Page 11 Trip unit Integrated 24V + and -: an external 24V DC SELV power supply (Hager HTG911H recommended) is necessary to guarantee permanent operation of the trip unit. It is also necessary if the OAC output alarm contacts module or the HTD210H panel display is installed.
  • Page 12 Fixed circuit breakers 2.3 Description of the terminal blocks Terminal Description Integrated or additional blocks Fault trip contact Integrated General tripping information. FS Fault trip contact No. 2 Additional General tripping information. RTC/FS3 Contact ready to close or trip fault contact No. 3 Additional These terminal blocks can be connected either to use an RTC ready to close contact or a 3rd FS3 Fault trip contact.
  • Page 13 Fixed circuit breakers 2.3 Description of the terminal blocks HW2 circuit breakers HW4 circuit breakers Terminal Description Integrated or additional blocks Auxiliary contact No. 1 - Signals the open/closed status of the circuit breaker Integrated Integrated Auxiliary contact No. 2 - Signals the circuit breaker open/closed status Integrated Integrated Auxiliary contact No.
  • Page 14 Fixed circuit breakers 2.4 Electrical diagram Connecting diagram of the HW2 fixed circuit breakers N L1 L2 L3 RJ45 24V DC Upstream circuit Modbus external breaker RJ45 power supply DO2 DO3 DO4 DO5 DOC 24V- 24V+ STD2 GF2 Cmn2 Circuit breaker HW2 Internal neutral sensor (4...
  • Page 15 Fixed circuit breakers 2.4 Electrical diagram RTC / UV / SH / F12 F14 F22 F24 R2 R4 M2 M4 012 014 022 024 032 034 042 044 052 054 062 064 072 074 082 084 092 094 102/vN 104 Electrical trip Ready- fault...
  • Page 16 Connection of coils for local or remote control with an Energy sentinel trip unit. Remote control is available via : - Modbus if a communication module is installed, Hager Power touch Bluetooth application The Hager Power setup software and only with a sentinel Energy trip unit...
  • Page 17 Fixed circuit breakers 2.4 Electrical diagram sentinel Energy sentinel Energy sentinel Energy Trip unit Trip unit Trip unit via insulating via insulating via insulating module module module Special case of SH shunt trip coils and/or DC closing coils at 380-480V AC: - Remote control on a circuit breaker fitted with an Energy trip unit is not possible with a SH shunt trip coil and/or CC closing coil at 380-480V AC.
  • Page 18 Fixed circuit breakers 2.4 Electrical diagram Connecting diagram of the HW4 fixed circuit breakers N L1 L2 L3 24V DC RJ45 external Upstream circuit Modbus power breaker RJ45 supply DO2 DO3 DO4 DO5 DOC 24V- 24V+ STD2 GF2 Cmn2 HW4 circuit breakers Internal neutral...
  • Page 19 Fixed circuit breakers 2.4 Electrical diagram UV / SH / RTC / UV / SH / F22 F24 R2 R4 M2 M4 M2 M4 012 014 022 024 032 034 012 014 042 044 022 024 052 054 032 034 062 064 042 044 072 074...
  • Page 20 Connection of coils for local or remote control with an Energy sentinel trip unit. Remote control is available via : - Modbus if a communication module is installed, Hager Power touch Bluetooth application The Hager Power setup software and only with a sentinel Energy trip unit...
  • Page 21 Fixed circuit breakers 2.4 Electrical diagram sentinel Energy sentinel Energy sentinel Energy Trip unit Trip unit Trip unit via insulating via insulating via insulating module module module Special case of SH shunt trip coils and/or DC closing coils at 380-480V AC: - Remote control on a circuit breaker fitted with an Energy trip unit is not possible with a SH shunt trip coil and/or CC closing coil at 380-480V AC.

  • Page 22: Withdrawable Circuit Breakers

    Withdrawable circuit breakers 3.1 Description of the circuit breaker A withdrawable circuit breaker has two parts: - A fixed part, the chassis. - A mobile part, the circuit breaker itself which is inserted into the chassis. RESET button Lifting handle Opening push button Closing push button Accessory connector cover...
  • Page 23 Withdrawable circuit breakers 3.2 Description of the circuit breaker accessories WIP wrong insertion preventer chassis / circuit breaker MO charging Motor INS insulating module CYC Operation Cycle Counter Locking the circuit breaker in open position using OLK key locks RTC Ready-to-Close contact Shunt trip coil SH or undervoltage release coil UV FS Fault trip contact Shunt trip coil SH or undervoltage release coil UV...
  • Page 24 Withdrawable circuit breakers 3.3 Description of the chassis and its accessories 6LE009206Ab...
  • Page 25 Withdrawable circuit breakers 3.3 Description of the chassis and its accessories Lifting handle Terminal blocks TB Terminal block protection cover Terminal block label Locking of the insulating safety shutters PS position contacts Guide rail November 2024 Handle storage space External neutral current sensor ENCT HW6 Handle MI mechanical interlock Place to insert/withdraw the racking handle...
  • Page 26 Withdrawable circuit breakers 3.4 Description of the chassis terminal blocks The chassis of withdrawable HW2 and HW6 circuit breakers is equipped with terminal blocks designed to connect the accessories. Some are provided as standard and always installed while others are installed according to the circuit breaker configuration. Terminal Description Integrated or additional...
  • Page 27 Trip unit Integrated 24V + and -: an external 24V DC SELV power supply (Hager HTG911H recommended) is necessary to guarantee permanent operation of the trip unit. It is also necessary if the OAC output alarm contacts module or the HTD210H panel display is installed.
  • Page 28 Withdrawable circuit breakers 3.4 Description of the chassis terminal blocks Terminal Description Integrated or additional blocks Fault trip contact Integrated General tripping information. FS Fault trip contact No. 2 Additional General tripping information. RTC/FS3 Contact ready to close or trip fault contact No. 3 Additional These terminal blocks can be connected either to use an RTC ready to close contact or a 3rd FS3 Fault trip contact.
  • Page 29 Withdrawable circuit breakers 3.4 Description of the chassis terminal blocks Terminal Description Integrated or additional blocks HW4 / HW6 Auxiliary contact No. 1 - Signals the open/closed status of the circuit breaker Integrated Integrated Auxiliary contact No. 2 - Signals the circuit breaker open/closed status Integrated Integrated Auxiliary contact No.

  • Page 30: Circuit Breaker

    Withdrawable circuit breakers 3.5 Electrical diagram Connecting diagram of the HW2 withdrawable circuit breakers UV / RTC / N L1 L2 L3 24V DC RJ45 external Upstream circuit Modbus power breaker RJ45 supply DO2 DO3 DO4 DO5 DOC 24V- 24V+ STD2 GF2 Cmn2 Circuit breaker Internal neutral...
  • Page 31 Withdrawable circuit breakers 3.5 Electrical diagram SH / UV / SH / RTC / Disconnected Test Connected 22 F24 R2 R4 M2 M4 012 014 M2 M4 022 024 032 034 012 014 042 044 022 024 052 054 032 034 062 064 042 044 072 074...
  • Page 32 Connection of coils for local or remote control with an Energy sentinel trip unit. Remote control is available via : - Modbus if a communication module is installed, Hager Power touch Bluetooth application The Hager Power setup software and only with a sentinel Energy trip unit...
  • Page 33 Withdrawable circuit breakers 3.5 Electrical diagram sentinel Energy sentinel Energy sentinel Energy Trip unit Trip unit Trip unit via insulating via insulating via insulating module module module Special case of SH shunt trip coils and/or DC closing coils at 380-480V AC: - Remote control on a circuit breaker fitted with an Energy trip unit is not possible with a SH shunt trip coil and/or CC closing coil at 380-480V AC.
  • Page 34 Withdrawable circuit breakers 3.5 Electrical diagram Connecting diagram of the HW4 and HW6 withdrawable circuit breakers RTC / UV / SH / N L1 L2 L3 RJ45 24V DC Upstream Modbus external circuit breaker RJ45 power supply 24V+ STD2 GF2 Cmn2 DO2 DO3 DO4 DO5 DOC 24V- HW4 and HW6...
  • Page 35 Withdrawable circuit breakers 3.5 Electrical diagram SH / Disconnected Test Connected M2 M4 012 014 022 024 032 034 012 014 042 044 022 024 052 054 032 034 062 064 042 044 072 074 052 054 082 084 062 064 092 094 072 074 1022 104...
  • Page 36 Connection of coils for local or remote control with an Energy sentinel trip unit. Remote control is available via : - Modbus if a communication module is installed, Hager Power touch Bluetooth application The Hager Power setup software and only with a sentinel Energy trip unit...
  • Page 37 Withdrawable circuit breakers 3.5 Electrical diagram sentinel Energy sentinel Energy sentinel Energy Trip unit Trip unit Trip unit via insulating via insulating via insulating module module module Special case of SH shunt trip coils and/or DC closing coils at 380-480V AC: - Remote control on a circuit breaker fitted with an Energy trip unit is not possible with a SH shunt trip coil and/or CC closing coil at 380-480V AC.

  • Page 38: Description Of The Electronic Trip Units

    Description of the electronic trip units hw+ air circuit breakers are equipped with a sentinel or sentinel Energy electronic trip unit on the front to protect against overloads and short circuits. The detailed description of the characteristics, functions and settings is available in the 6LE007969A user manual for hw+ sentinel electronic trip units and the 6LE008147A user manual for hw+ sentinel Energy electronic trip units.

  • Page 39: Circuit Breaker Usage Conditions

    Circuit breaker usage conditions Compliance with the standards hw+ air circuit breakers and the related auxiliary devices comply with the following standards: International standards - IEC 60947-1: General rules - IEC 60947-2: Circuit breakers - IEC 60947-3: Switch disconnectors - IEC 60947-5-1: Control circuit devices and switching elements Pollution degree hw+ air circuit breakers are certified for operation in pollution degree 3 environments as defined by IEC standard 60947-1.

  • Page 40: Circuit Breaker Operation

    Circuit breaker operation 6.1 Description The HW2, HW and HW6 circuit breakers have the following elements on the front. Charging handle Closing push button Closing spring status indicator Contact opening and closing indicator Opening push button AUTO RESET MANUAL RESET re-arm button Status indicators The combination of the two indicators shows the status of the circuit breaker.
  • Page 41 Circuit breaker operation 6.1 Description RESET re-arm button The RESET re-arm button is used to reset the circuit breaker after tripping (see 6LE009210A user manual for HW2 / HW4 / HW6 air circuit breakers, Chapter 07 Closing the circuit breaker after a tripping). The operation of the RESET re-arm button depends on the Auto or Manual mode set using the adjustment dial on the right.
  • Page 42 Circuit breaker operation 6.1 Description Closing spring The closing spring is used to mechanically close the circuit breaker. It must be charged first, and there are two procedures for this: - Manual charging Charge the spring using the charging handle until the status of the indicator changes. - Automatic charging If an MO charging motor is installed and powered, the closing spring charges automatically each time the circuit breaker closes.

  • Page 43: Circuit Breaker Operation

    Circuit breaker operation 6.2 Closing and opening the circuit breaker The detailed description of the circuit breaker closing and opening operations is available in the 6LE009210A user manual for HW2 / HW4 / HW6 air circuit breakers. 6LE009206Ab...

  • Page 44: Positions Of The Withdrawable Circuit Breaker In The Chassis

    Positions of the withdrawable circuit breaker in the chassis The position of the circuit breaker in the chassis is shown by the mechanical position indicator of the moving part on the front. There are three different positions, connected, test and disconnected.
  • Page 45 Positions of the withdrawable circuit breaker in the chassis 8.1 Changing from connected position to test position WARNING Risk of electric shock Make sure that the device is only operated by qualified personnel in accordance with to the installation standards in force in the relevant country. To change from connected position to test position: Action Illustration...
  • Page 46 Positions of the withdrawable circuit breaker in the chassis 8.1 Changing from connected position to test position Action Illustration Take the racking handle out of its housing and insert it in the racking-in/ racking-out hole. Press the padlocking and position acknowledgement tab.
  • Page 47 Positions of the withdrawable circuit breaker in the chassis 8.1 Changing from connected position to test position Action Illustration Turn the racking handle anti-clockwise until: - the mechanical position indicator displays the Test position, - the padlock latch and position acknowledgement tab comes out of its housing.
  • Page 48 Positions of the withdrawable circuit breaker in the chassis 8.2 Changing from test position to disconnected position ATTENTION Risk of property damage If the chassis is not fitted in an electrical panel, ensure it is correctly fastened before changing position. To change from test position to disconnected position: Action Illustration...
  • Page 49 Positions of the withdrawable circuit breaker in the chassis 8.2 Changing from test position to disconnected position Action Illustration Turn the racking handle anti-clockwise until: - the mechanical position indicator displays the Disconnected position, - the padlock latch and position acknowledgement tab comes out of its housing.
  • Page 50 Positions of the withdrawable circuit breaker in the chassis 8.3 Changing from disconnected position to test position WARNING Risk of electric shock Make sure that the device is only operated by qualified personnel in accordance with to the installation standards in force in the relevant country. To change from disconnected position to test position: Action Illustration...
  • Page 51 Positions of the withdrawable circuit breaker in the chassis 8.3 Changing from disconnected position to test position Action Illustration Press the padlocking and position acknowledgement tab. Turn the racking handle clockwise until: - the mechanical position indicator displays the Test position, - the padlock latch and position acknowledgement tab...
  • Page 52 Positions of the withdrawable circuit breaker in the chassis 8.4 Changing from test position to connected position To change from test position to connected position: Action Illustration Check that the circuit breaker is in the test position and the mechanical position indicator displays: Press the padlocking and position acknowledgement...
  • Page 53 Positions of the withdrawable circuit breaker in the chassis 8.4 Changing from test position to connected position Action Illustration Turn the racking handle clockwise until: - the mechanical position indicator displays the Connected position, - the padlock latch and position acknowledgement tab comes out of its housing.

  • Page 54: Extracting The Withdrawable Circuit Breaker

    Extracting the withdrawable circuit breaker CAUTION Risk of the circuit breaker falling out Risk of injury by crushing. Before handling the circuit breaker, ensure the chassis is fastened within the electrical distribution board. Ensure the device is only handled by qualified personnel equipped with lifting equipment and suitable safety equipment.
  • Page 55 Extracting the withdrawable circuit breaker Action Illustration (continued) pull the racking handles to take the circuit breaker out of its housing. Remove the circuit breaker from the guide rails using an appropriate lifting device. 6LE009206Ab...

  • Page 56: Inserting The Withdrawable Circuit Breaker

    Inserting the withdrawable circuit breaker CAUTION Risk of the circuit breaker falling out Risk of injury by crushing. Before handling the circuit breaker, ensure the chassis is fastened within the electrical distribution board. Ensure the device is only handled by qualified personnel equipped with lifting equipment and suitable safety equipment.
  • Page 57 Inserting the withdrawable circuit breaker Action Illustration (continued) pull the racking handles to take out the guide rails. Using an appropriate lifting device, position the circuit breaker on the guide rails, having previously aligned the guides with the slots on the circuit breaker. 6LE009206Ab...
  • Page 58 Inserting the withdrawable circuit breaker Action Illustration Remove the lifting equipment. Push the circuit breaker to the back of the chassis without pushing on the guide rails. Clac ! 6LE009206Ab...
  • Page 59 Inserting the withdrawable circuit breaker Action Illustration Verify that the guide rails are correctly positioned. 6LE009206Ab...

  • Page 60: Storage

    Storage Use a pallet truck to move the hw+ transport box. Store the circuit breaker: • in its original transport box, • indoors only • At a temperature between -40 °C and 70 °C. • In an environment as described in chapter Circuit breaker operating conditions.
  • Page 61 Storage Do not store more than two circuit breakers in their original packaging one on top of the other. 6LE009206Ab...

  • Page 62: Identification Of The Circuit Breakers

    Identification of the circuit breakers HW2, / HW4 and HW6 air circuit breakers can be identified by means of the various labels affixed to the product or packaging. ATTENTION For more information on the codification and the references indicated on the labels, refer to the Technical Catalogue 6LE007334A.
  • Page 63 Identification of the circuit breakers Identification label on the circuit breaker and the chassis HW2M416DB ACB HW2 85KA 2500A 3P DO sentinel HW2C3SH CHA HWY160H HWY160H HWW451H HWW471H 2500A HWX011H 250V AC HWX028H 200-250V AC HWX023H SH1/UV2 200-250V AC HWX033H UV1/SH2 200-250V AC HWX042H HWX092H...
  • Page 64 Identification of the circuit breakers HW2 circuit breaker technical HW4 switch-disconnectors technical specification label specification label Ue: Operating voltage Icu: Rated ultimate short-circuit breaking capacity at the rated operating voltage Ue Ics: Rated operational short-circuit breaking capacity Icw 1s: Rated short-time withstand current for 1 second Icw 3s: Rated short-time withstand current for 3 seconds Ui: Rated insulation voltage Uimp: Rated impulse withstand voltage...
  • Page 65 OFFENER LEISTUNFSSCHALTER 2500 A 100/85 kA 440 VAC 50-60 Hz Made in France 1110557286 Pos. 000001 HW2416DB2VCAD00C1ACA111AAA Hager Electro SAS-BP3-67215 OBERNAI CEDEX-FRANCE Main characteristics of the HW2S325FB circuit breaker Circuit breaker reference List of accessories mounted Configuration identifier - HW2C3SH...

  • Page 66: Unpacking

    Unpacking 13.1 Removing the packaging Remove the product from its case following the procedure below: Action Illustration Remove the 6 screws (3 on each side) which hold the case on the pallet. Remove the case using the side handles. Remove the adhesive tape then open the plastic protection to gain access to the circuit breaker.

  • Page 67: Fixed Circuit Breaker

    Unpacking 13.2 Fixed circuit breaker To remove a fixed circuit breaker from its pallet, proceed as follows: Action Illustration Remove the 4 screws holding the circuit breaker (HW2 or HW4) in place. Switch the lifting handles upwards, then remove them. Remove the circuit breaker from the pallet using an appropriate lifting...
  • Page 68 Unpacking 13.2 Fixed circuit breaker Action Illustration Put the lifting handles back. 6LE009206Ab...

  • Page 69: Withdrawable Circuit Breaker

    Unpacking 13.3 Withdrawable circuit breaker CAUTION Risk of the circuit breaker falling out Risk of injury by crushing. Ensure the device is only handled by qualified personnel equipped with lifting equipment and suitable safety equipment. To remove a withdrawable circuit breaker with chassis from its pallet, proceed as follows: Action Illustration Put the circuit breaker in...
  • Page 70 Unpacking 13.3 Withdrawable circuit breaker Action Illustration Remove the circuit breaker from the guide rails using an appropriate lifting device. For an HW6 circuit breaker, go directly to step 7. For an HW2 or HW4 circuit breaker, remove the 8 screws holding the chassis to the brackets.
  • Page 71 Unpacking 13.3 Withdrawable circuit breaker Action Illustration Remove the 2 brackets and put them in the bin. For an HW6 circuit breaker, remove the 8 nuts and washers. Remove the chassis from the pallet using the lifting handles and place it in an appropriate place.

  • Page 72: Handling The Circuit Breakers

    Handling the circuit breakers 14.1 Handling fixed circuit breakers CAUTION Risk of the circuit breaker falling out Risk of injury by crushing. Ensure the device is only handled by qualified personnel equipped with lifting equipment and suitable safety equipment. The fixed circuit breaker, withdrawable circuit breaker and chassis have lifting handles to be used for handling.
  • Page 73 Handling the circuit breakers 14.1 Handling fixed circuit breakers It is recommended that a lifting system be used to move the circuit breaker. For all of this: Action Illustration Switch the lifting handles upwards, then remove them. Use a lifting system to move the circuit breaker.
  • Page 74 Handling the circuit breakers 14.2 Handling withdrawable circuit breakers ATTENTION Risk of property damage Never move a withdrawable circuit breaker in its chassis. Always move the two elements separately. ATTENTION Risk of the circuit breaker falling out Risk of injury by crushing. To handle circuit breakers, wear suitable personal protective equipment (PPE).
  • Page 75 Handling the circuit breakers 14.2 Handling withdrawable circuit breakers Handling the circuit breaker Use the lifting handles on the side of the circuit breaker. Lifting handle It is recommended that the circuit breaker be handled by 2 persons or that a lifting system be used for HW2 and HW4. It is imperative to use a lifting system for HW6 circuit breakers.
  • Page 76 Fastening dimensions 15.1 Circuit breaker dimensions To install a fixed HW2 or HW4 circuit breaker, comply with the following dimensions for mounting: Dimensions (max. value in mm) 3 poles 4 poles 3 poles 4 poles Width A Height B Depth C with connections Pitch distance D fastening depth Pitch distance E fastening width 6LE009206Ab...
  • Page 77 Fastening dimensions 15.1 Circuit breaker dimensions To install a withdrawable HW2 or HW4 circuit breaker, comply with the following dimensions for mounting: Dimensions (max. value in mm) 3 poles 4 poles 3 poles 4 poles Width A Height B Depth C with connections Pitch distance D fastening depth Pitch distance E fastening width Protrusion F circuit...
  • Page 78 Fastening dimensions 15.1 Circuit breaker dimensions To install a withdrawable HW6 circuit breaker, comply with the following dimensions for mounting: Dimensions (max. value in mm) 3 poles 4 poles Width A 1023 Height B Depth C with connections Pitch distance D fastening depth Pitch distance E fastening width Protrusion F circuit in the Test position...
  • Page 79 Fastening dimensions 15.1 Circuit breaker dimensions To connect an HW2 circuit breaker, comply with the following connection dimensions: HW2 rear horizontal RC connections For fixed or withdrawable 3-pole or 4-pole version from 630 A to 2500 A Rear view Side view Top view Ø11 Ø11...
  • Page 80 Fastening dimensions 15.1 Circuit breaker dimensions Rear horizontal RC HW2 connections for unimes H distribution boards For fixed or withdrawable 3-pole or 4-pole version from 630 A to 2500 A. Rear view Side view Top view Ø13 17.5 17.5 Ø13 17.5 17.5 The dimensions given are valid for the fixed and withdrawable versions.
  • Page 81 Fastening dimensions 15.1 Circuit breaker dimensions HW2 rear vertical RC connections For fixed or withdrawable 3-pole or 4-pole version from 630 A to 2500 A. Rear view Side view Ø11 Ø11 Top view The dimensions given are valid for the fixed and withdrawable versions. 6LE009206Ab...
  • Page 82 Fastening dimensions 15.1 Circuit breaker dimensions To connect an HW4 circuit breaker, comply with the following connection dimensions. For more information on the installation of the connections, refer to the instruction manual 6LE009122A. HW4 rear horizontal RC connections For fixed or withdrawable 3-pole or 4-pole version from 1000 A to 2500 A. Rear view Side view Top view...
  • Page 83 Fastening dimensions 15.1 Circuit breaker dimensions HW4 rear vertical RC connections For fixed or withdrawable 3-pole or 4-pole version from 1000 A to 2500A. Rear view Side view Ø11 Top view The dimensions given are valid for the fixed and withdrawable versions. 6LE009206Ab...
  • Page 84 Fastening dimensions 15.1 Circuit breaker dimensions HW4 rear horizontal RC connections For fixed or withdrawable 3-pole or 4-pole version from 3200 A to 4000 A. Rear view Side view Top view Ø13 26 25 The dimensions given are valid for the fixed and withdrawable versions. 6LE009206Ab...
  • Page 85 Fastening dimensions 15.1 Circuit breaker dimensions HW4 rear vertical RC connections For fixed or withdrawable 3-pole or 4-pole version from 3200 A to 4000 A. Rear view Side view Ø13 Top view 75.6 302.4 428.4 The dimensions given are valid for the fixed and withdrawable versions. 6LE009206Ab...
  • Page 86 Fastening dimensions 15.1 Circuit breaker dimensions To connect an HW6 circuit breaker, comply with the following connection dimensions. HW6 rear horizontal RC connections For 3-pole withdrawable versions from 3200 A to 6300 A. Rear view Side view Top view Ø13 The dimensions given are only valid for the 3-pole withdrawable versions.
  • Page 87 Fastening dimensions 15.1 Circuit breaker dimensions HW6 rear horizontal RC connections For 4 pole withdrawable versions from 3200 A to 6300 A. Rear view Side view Top view Ø13 The dimensions given are only valid for the 4-pole withdrawable versions. 6LE009206Ab...
  • Page 88 Fastening dimensions 15.1 Circuit breaker dimensions HW6 rear vertical RC connections For 3 or 4-pole withdrawable versions from 3200 A to 6300 A. Rear view Side view Ø13 Top view The dimensions given are valid for the withdrawable versions. 6LE009206Ab...
  • Page 89 Fastening dimensions 15.2 DF door frame cut-out The door frame must be positioned in relation to the reference point between the circuit breaker and the distribution board door. The reference point is one of the product’s fastening holes. Fixed 3 and 4 pole circuit breaker, fastening on a plate or mounting rails. Withdrawable 3 and 4 pole circuit breaker, fastening on a plate or mounting rails.
  • Page 90 Fastening dimensions 15.2 DF door frame cut-out Comply with the following dimensions to install a door frame on an HW2 circuit breaker: Fixed 3-pole and 4-pole circuit breaker. Withdrawable 3-pole and 4-pole circuit breaker. 132.5 6LE009206Ab...
  • Page 91 Fastening dimensions 15.2 DF door frame cut-out Comply with the following dimensions to install a door frame on an HW4 circuit breaker: Fixed 3-pole and 4-pole circuit breaker. 220.5 Withdrawable 3-pole and 4-pole circuit breaker. 162.5 6LE009206Ab...
  • Page 92 Fastening dimensions 15.2 DF door frame cut-out Comply with the following dimensions to install a door frame on an HW6 circuit breaker: Withdrawable 3-pole and 4-pole circuit breaker. 6LE009206Ab...
  • Page 93 Fastening dimensions 15.2 DF door frame cut-out DF door flange Provide a cut-out with the following dimensions in the distribution board door to install the DF door frame. For a fixed or withdrawable HW2 circuit breaker: ± 0,5 189.5 R < 14 mm (x4) For a fixed HW4 or withdrawable HW4 and HW6 circuit breaker: ±...
  • Page 94 Fastening dimensions 15.2 DF door frame cut-out Align the centre A of the circuit breaker with the centre A of the door frame. For more information on the installation of the DF Door Frame, refer to the manual 6LE007882A for HW2 circuit breakers and manual 6LE009126A for HW4 circuit breakers. 6LE009206Ab...
  • Page 95 Fastening dimensions 15.3 Cut-out of the HTD210H panel display Comply with the following dimensions to install an HTD210H panel display: Dimensions Width (mm) Height (mm) Depth (mm) HTD210H 18 (45 with fastening clips) Panel cut-out 8 max. 6LE009206Ab...
  • Page 96 Safety clearances to respect WARNING Risk of electric shock Danger to life, risk of injury due to electric shock, or risk of serious injury. Make sure that the device is only operated by qualified personnel in accordance with to the installation standards in force in the relevant country.

  • Page 97: Installation

    Installation 17.1 Prerequisites DANGER Risk of electric shock, electrocution or electric arc Danger to life, risk of injury due to electric shock, or risk of serious injury. Ensure that the device is only installed by qualified personnel in accordance with the installation standards in force in the relevant country and that they are equipped with personal protective equipment (PPE).
  • Page 98 Safety clearances to respect 17.2 Installing fixed circuit breakers 17.2.1 To fasten a fixed circuit breaker on a horizontal support, proceed as follows: Fastening on a plate or mounting rails Action Illustration Be sure to mount the circuit breaker on a plate with sufficient resistance or on mounting supports that are stable enough.
  • Page 99 Safety clearances to respect 17.2 Installing fixed circuit breakers Action Illustration Drill the 4 fixing holes (Ø mini 6.5 mm). Mount the circuit breaker using M6 screws. HW2 or HW4 circuit breaker 13 Nm If the mounting plate is not connected to the earth, connect an earthing conductor to each side of the mounting plate...
  • Page 100 Safety clearances to respect 17.3 Installing withdrawable circuit breakers ATTENTION Risk of property damage Always mount the chassis before racking in or racking out the circuit breaker. To mount the chassis of a withdrawable circuit breaker, proceed as follows: Action Illustration The circuit breaker must first be removed from the...
  • Page 101 Safety clearances to respect 17.3 Installing withdrawable circuit breakers Action Illustration Identify at least 4 mounting holes (2 on each side) for the HW2 and HW4 circuit breakers, complying with the following dimensions. 3 poles 4 poles Dimensions (in mm) 3 poles 4 poles 3 poles 4 poles Identify at least 8 mounting holes (4 on each side) for the HW6 circuit breakers,...
  • Page 102 Safety clearances to respect 17.3 Installing withdrawable circuit breakers Action Illustration Mount the chassis using M6 screws. HW2 or HW4 circuit breaker 13 Nm HW6 circuit breaker 50 Nm If the plate is not earthed, connect an earthing conductor directly to the chassis using an M10 screw.
  • Page 103 Safety clearances to respect 17.4 Connecting the connecting bars ATTENTION Risk of property damage The connecting bars must be shaped and positioned so that they are perfectly adapted to the rear sockets before tightening using bolts. The connecting bars must be resting on a support attached to the electrical distribution board, not directly on the rear sockets.
  • Page 104 Terminal extensions for cables Connection cable support Connection cable ATTENTION Hager does not provide either the cable terminals or the bar extensions for cables. To create these parts, refer to chapter 15 Fastening dimensions. 6LE009206Ab...
  • Page 105 Safety clearances to respect 17.6 Installation of protection accessories For the installation of protection accessories, refer to the following manuals: Accessories Instructions IB interphase barrier 6LE007870A HW2 DF Door flange 6LE009126A HW4 DF Door flange 6LE007882A Terminal block protection cover 6LE007885A IB interphase barrier The interphase barriers are safety accessories designed to strengthen the isolation between...
  • Page 106 Safety clearances to respect 17.6 Installation of protection accessories DF Door Frame The door frame is fitted on the cut-out in the electrical distribution board door and raised the protection class to IP30. It is used for a fixed or withdrawable circuit breaker. For a withdrawable circuit breaker, the IP30 protection level is guaranteed in the connected position and in the test position.
  • Page 107 Safety clearances to respect 17.7 Connecting the accessories and auxiliaries For the installation of accessories and auxiliaries, refer to the following instructions: Accessories Instructions Terminal blocks TB 6LE009031A Terminal blocks TB The terminal blocks TB are used to connect to the various circuit breaker accessories and auxiliary devices.
  • Page 108 OAC Output alarm contact module ATTENTION An external 24V DC SELV power supply (recommended Hager reference HTG911H) connected on the TU terminal blocks of the circuit breaker is necessary to use the OAC output alarm contacts module (see Chapter 17.9 Connecting the inputs).
  • Page 109 Safety clearances to respect 17.8 Connection of the OAC output contacts Output alarm contact OAC wiring diagram common STD/ INST/ Characteristics of the OAC output alarm contacts: 2 A/230V AC and 2 A/24V DC ATTENTION The OAC output alarm contacts retain their state even when the circuit breaker opens thanks to the external 24V DC power supply.
  • Page 110 Safety clearances to respect 17.8 Connection of the OAC output contacts Fixed circuit breaker AUTO RESET MANUAL Withdrawable circuit breaker AUTO RESET MANUAL 6LE009206Ab...
  • Page 111 Several inputs can be connected to the circuit breaker: Wiring diagram of the 24V DC external power supply Wire an external 24V DC SELV power supply (recommended reference Hager HTG911H) to the 24V + and - terminals. Take the power consumption of...
  • Page 112 Safety clearances to respect 17.10 Connecting the ZSI input and output contacts The Zone Selective Interlocking (ZSI) function is designed to limit the electro-dynamic constraints on the installation in case of a short circuit fault or earth fault. The devices, conductors, bar sheathing and busbars can thus benefit from this limitation. The installed circuit breakers are linked together by cable to determine which circuit breaker should trip first.
  • Page 113 300 m Downstream 300 m Recommended connection cable: 1 to 1.5 mm twisted cable. ATTENTION It is recommended that the Hager Power setup software be used to verify the wiring between the circuit breakers. Fixed circuit breaker Withdrawable circuit breaker AUTO RESET...
  • Page 114 Connection of coils for local or remote control with an Energy sentinel trip unit. Remote control is available via : - Modbus if a communication module is installed, - Hager Power touch Bluetooth application, - The Hager Power setup software and only with a sentinel Energy trip unit...
  • Page 115 Safety clearances to respect 17.11 Installation of control accessories MO charging Motor The MO charging motor is positioned on the right side of the charging handle and automatically charges the spring after each time the circuit breaker closes. 6LE009206Ab...
  • Page 116 Safety clearances to respect 17.12 Installation of signalling accessories For the installation of signalling accessories, refer to the following manuals: Accessories Instructions PS Position contact 6LE009030A AX Auxiliary Contact 6LE007866A RTC Ready-to-Close contact 6LE007867A CYC Operation Cycle Counter 6LE007868A OAC Output Alarm Contact module 6LE009032A FS Fault trip contact 6LE009028A...
  • Page 117 Safety clearances to respect 17.12 Installation of signalling accessories AX Auxiliary Contact The auxiliary contacts indicate the open or closed position of the circuit breaker power contacts. 4 auxiliary contacts are fitted as standard (AX1 to AX4) on HW2 circuit breakers. 6 auxiliary contacts are fitted as standard (AX1 to AX6) on HW4 and HW6 circuit breakers.
  • Page 118 Safety clearances to respect 17.12 Installation of signalling accessories RTC Ready-to-Close contact The ready-to-close contact gives the information that the circuit breaker is ready to be closed. CYC Operation Cycle Counter The cycle counter shows the number of ON-OFF operations completed by the circuit breaker. 6LE009206Ab...
  • Page 119 Safety clearances to respect 17.12 Installation of signalling accessories OAC Output Alarm Contact module The OAC alarm output contacts module has 5 digital output contacts allowing alarm, trip or operating events to be signalled. For more information, see chapter 17.8 Connecting the output contacts. FS Fault trip contact The trip unit's fault trip contact is used to remotely signal information about the tripped status of the circuit breaker.
  • Page 120 Safety clearances to respect 17.13 Installation of neutral protection accessories For the installation of neutral protection accessories, refer to the following manuals: Accessory Manual External neutral current sensor ENCT HW2 6LE007879A External neutral current sensor ENCT HW4 6LE009124A External neutral current sensor ENCT HW6 6LE009125A ENCT external neutral current sensor The ENCT external neutral current sensor allows the circuit breaker to provide neutral...
  • Page 121 Safety clearances to respect 17.13 Installation of neutral protection accessories Circuit breaker HW6 For an HW6 circuit breaker, 2 types of connection for the ENCT external neutral current sensor are possible depending on the setting of the N coefficient: • For 50% N, a single sensor is used (to be •...

  • Page 122: Communication Module

    Safety clearances to respect 17.14 Installation of communication and display accessories For the installation of communication and display accessories, refer to the following instructions: Accessories Instructions Communication module 6LE009015A INS insulating module 6LE008004A Panel display 6LE002999A Communication module The HW2 or HW4 circuit breaker, equipped with a sentinel Energy trip unit can be connected to a Modbus communication network via a Modbus-RTU communication module or a Modbus-TCP communication module.
  • Page 123 The INS insulating module must interface with the sentinel Energy trip unit if the remote opening and closing functions of the circuit breaker are to be used from the Bluetooth Hager Power touch application, via modbus if a communication module is installed or from Hager Power setup (USB-C).

  • Page 124: Panel Display

    To terminals CIP 1 and CIP 2 on the TU terminal block ATTENTION An external 24 V DC SELV power supply (recommended Hager reference HTG911H) must be connected to the TU terminal of the circuit breaker and the HWY210H adapter to allow the panel display to operate correctly.

  • Page 125: Protection Settings

    Protection settings The protections settings are adjusted using the dials or the keyboard depending on the sentinel or sentinel Energy trip unit type. A detailed description of the functions and settings is available in the user manuals for 6LE007969A hw+ sentinel electronic trip units and 6LE008147A hw+ sentinel Energy electronic trip units.
  • Page 126 For any further information about commissioning the circuit breaker, contact Hager Technical Support. ATTENTION The Hager Power setup software is recommended in order to carry out the protection settings when commissioning the trip unit. Once the protection settings have been made, they should be checked. A test report can then be edited using the same software.
  • Page 127 Locking the circuit breaker 20.1 Locking of the insulating safety shutters The safety shutters cover the contacts of the main circuit in the chassis when the circuit breaker is in the disconnected or test position. In this way they preclude accidental access to the connections. The upper and lower shutters can be locked to prevent their opening or the insertion of the circuit breaker in the connected position.
  • Page 128 Commissioning the circuit breaker 20.1 Locking of the insulating safety shutters ATTENTION The HW6 circuit breakers have 2 accessories to independently lock the left and right safety isolating shutters. 6LE009206Ab...
  • Page 129 Commissioning the circuit breaker 20.1 Locking of the insulating safety shutters • Locking using the CL key locks or padlocking and position acknowledgement tab. Action Illustration Remove the circuit breaker from the chassis (see Chapter 09 Extracting the withdrawable circuit breaker).
  • Page 130 Commissioning the circuit breaker 20.1 Locking of the insulating safety shutters Action Illustration Remove and stow away the racking handle. Using the key lock, turn the key in the locking device in an anti-clockwise direction... until it is in the vertical position.
  • Page 131 Commissioning the circuit breaker 20.1 Locking of the insulating safety shutters Action Illustration (continued) then close the padlock. To unlock the insulating safety shutters, pull the tab and remove the padlock. 6LE009206Ab...
  • Page 132 Commissioning the circuit breaker 20.2 WIP Wrong insertion preventer for withdrawable circuit breaker To install this wrong insertion accessory, refer to the 6LE007878A manual. The WIP wrong insertion preventer is used when several circuit breakers of the same model are installed in an electrical panel and are configured differently. To prevent any confusion, all the circuit breakers and their chassis must be coded in such a way that each circuit breaker can be racked in in its corresponding chassis.
  • Page 133 Commissioning the circuit breaker 20.3 Mechanical interlock Refer to its installation manual for installation of this locking accessory. The mechanical interlocking kit is used to interlock 2 to 3 circuit breakers installed vertically or horizontally in the electrical distribution board. ATTENTION For any mechanical interlocking installation, the following must be installed on the circuit breaker:...
  • Page 134 Notes 6LE009206Ab...
  • Page 135 Notes 6LE009206Ab...
  • Page 136 Hager Electro SAS 132 Boulevard d’Europe 67210 OBERNAI CEDEX hager.com 6LE009206Ab...

This manual is also suitable for:

Hw+ hw4Hw+ hw6