hager h3+ PW1600 Installation Manual
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hager h3+ PW1600 Installation Manual

hager h3+ PW1600 Installation Manual

Moulded case circuit breakers
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Installation manual
h3+
PW1600
Moulded case circuit breakers
630 A to 1600 A

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Summary of Contents for hager h3+ PW1600

  • Page 1 Installation manual PW1600 Moulded case circuit breakers 630 A to 1600 A...

  • Page 2: Table Of Contents

    Contents Safety instructions............4 Using this guide............6 Description of circuit breakers........7 Description..........................7 Description of the accessories...................8 Function and connection of electrical accessories............10 Connecting diagram......................14 Description of the electronic trip unit..... 17 Circuit breaker usage conditions......18 Circuit breaker operating mode.......19 Circuit breaker status......................
  • Page 3 Contents Installation..............37 12.1 Prerequisites........................37 12.2 Fastening circuit breakers....................38 12.3 Connecting busbars and cables..................40 12.4 Connection of accessories and auxiliary equipment............. 43 12.5 Connection of the output contacts OAC................. 44 12.6 Input connections.......................46 12.7 Connecting the ZSI input and output contacts...............47 12.8 Installation of the control accessories................

  • Page 4: Safety Instructions

    Safety instructions Safety instructions Warnings and instructions This documentation contains safety advice which must be respected for your own safety and to pre- vent property damage. Safety instructions relating to your own safety are identified by a safety warning symbol in the documentation. Safety advice relating to damage to property is identified by ‘Notice’. The safety warning symbols and the wording below are classified according to the risk level.
  • Page 5 Appropriate use of Hager products Hager products are designed to be used only for the applications described in the catalogues and in the technical documentation relating to them. If products and components from other manufacturers are used, they must be recommended or approved by Hager.

  • Page 6: Using This Guide

    Installation manual for rotary control accessories 6LE009406A You can download these publications and other technical information from our website: www.hager.com Contact Address Hager Electro SAS 132 Boulevard d’Europe 67215 Obernai France Phone + 33 (0)3 88 49 50 50 Website...

  • Page 7: Description Of Circuit Breakers

    Description of circuit breakers Description Description of circuit breakers Description Fig. 1: Description of the circuit breaker Front connections Front cover Identification label Transparent sealable cover of the trip unit sentinel Energy trip unit Operating handle Extension cable...

  • Page 8: Description Of The Accessories

    Description of circuit breakers Description of the accessories Description of the accessories Fig. 2: Description of the accessories Connection cable for neutral voltage measurement vN Terminal strip D-type (ZSI, remote display HTD210H, Modbus communication module, 24 V power supply) Coil terminal blocks Auxiliary contacts AX Alarm contact AL SH shunt trip coil...
  • Page 9 Description of circuit breakers Description of the accessories Fig. 3: Description of the accessories Panel display HTD210H Adapter HWY210H for remote panel display UVTC Undervoltage Time Delay Controller Communication module Front connection covers Locking the circuit breaker in the open or closed position using keylocks External neutral current sensor ENCT Rotary control...

  • Page 10: Function And Connection Of Electrical Accessories

    Description of circuit breakers Function and connection of electrical accessories Function and connection of electrical accessories Terminal strip A-type This connector is for using an undervoltage release coil UV or a shunt trip coil Terminal strip A-type Connection of wires via the quickconnect system. ENCT sensor terminal strip This terminal strip allows connection of an external neutral current sensor for 3- ENCT sensor terminal strip...
  • Page 11 Terminal strip D-type 24 V + and -: external 24V DC SELV power supply (recommended product reference Hager HTG911H) is necessary to use the OAC output alarm con- tacts module and/or the permanent power supply of the trip unit. Communication accessories...
  • Page 12 Description of circuit breakers Function and connection of electrical accessories Signalling contact AX Auxiliary Contact Contact AX, AXO, AXC, AL, FS Signalling the circuit breaker open/closed status. Contact AXO / AXC Indicates the open/closed position of the rotary handle. Alarm contact AL Signalling of circuit breaker tripping (opening).
  • Page 13 Description of circuit breakers Function and connection of electrical accessories Communication module connections Connection via RJ45 cable to an RS 485 serial communication network using the RJ45 connections Modbus-RTU protocol or an Ethernet network using the Modbus-TCP protocol.

  • Page 14: Connecting Diagram

    Description of circuit breakers Connecting diagram Connecting diagram Circuit breaker fitted with a sentinel trip unit...
  • Page 15 Description of circuit breakers Connecting diagram Circuit breaker fitted with a sentinel Energy trip unit...
  • Page 16 Description of circuit breakers Connecting diagram Description Connection ENCT External sensor Zone selectivity function 24 V DC External power supply Communication module Output Alarm Contacts Fault trip contact Alarm contact UV or SH2 UV undervoltage coil or 2 SH shunt trip coil SH shunt trip coil Auxiliary contact: 3 contacts signalling the circuit breaker open/closed status 2 pre-opening auxiliary contacts: The pre-opening function provide information about the position...

  • Page 17: Description Of The Electronic Trip Unit

    Description of the electronic trip unit Description of the electronic trip unit Circuit breakers of the h3+ range are equipped with a sentinel or sentinel Energy electronic trip unit on the front to protect against overloads and short circuits. The detailed description of the characteristics, functions and settings is available in the sentinel 6LE007969A trip unit user manual and the sentinel Energy 6LE008147A trip unit user manual.

  • Page 18: Circuit Breaker Usage Conditions

    Circuit breaker usage conditions Circuit breaker usage conditions Compliance with the standards The h3+ circuit breakers and the related auxiliary devices comply with the following standards: International standards – IEC 60947-1: General rules – IEC 60947-2: Circuit breakers – IEC 60947-3: Switch disconnectors –...

  • Page 19: Circuit Breaker Operating Mode

    Circuit breaker operating mode Circuit breaker status Circuit breaker operating mode Circuit breaker status The state of the circuit breaker is indicated by the position of the operating handle. There are three dif- ferent states. Circuit breaker open Circuit breaker closed Circuit-breaker open following tripping...

  • Page 20: Circuit Breaker Operation

    Circuit breaker operating mode Circuit breaker operation Circuit breaker operation To open or close the circuit breaker, use the operating extension lever. Insert the extension operating lever Close the circuit breaker Trip the circuit breaker by pressing into the main switch the PUSH TO TRIP button Insert the extension operating lever Reset the circuit breaker...

  • Page 21: Reset After Tripping

    Circuit breaker operating mode Reset after tripping Reset after tripping Warning Risk of reclosing due to an electrical fault In the event of tripping, do not close the circuit breaker without checking or possibly repair- ing the electrical installation. Failure to follow these instructions may result in injuries or material damages. Circuit breaker tripped Reset the circuit breaker Inspect and repair the electrical installation in accor-...

  • Page 22: Work On A Circuit Breaker

    Circuit breaker operating mode Work on a circuit breaker Work on a circuit breaker Danger Risk of electric shock Make sure that the device is only operated by qualified personnel in accordance with the installation standards in force in the relevant country. Failure to follow these instructions may result in death or serious injury.

  • Page 23: Storage

    Storage Storage Circuit breaker should be stored: • in the original shipping packaging • indoors only • at a temperature between -40 °C and +70 °C • in conditions as described in chapter 5 "Circuit breaker usage conditions"...

  • Page 24: Identification Of The Circuit Breakers

    Identification of the circuit breakers Identification of the circuit breakers Labels on the circuit breaker and packaging h3+ circuit breakers can be identified by means of the various labels affixed to the product or packag- ing. Identification label on the circuit breaker Identification label on the packaging Type plate on the circuit breaker Information...
  • Page 25 Identification of the circuit breakers Circuit breaker type plate Fig. 4: h3+ circuit breaker technical specification label Ue: Operating voltage Icu: Rated ultimate short-circuit breaking capacity at the rated operating voltage Ue Ics: Rated service short-circuit breaking capacity Icw 1 s: Rated short-time withstand current for 1 second Ui: Rated insulation voltage Uimp: Rated surge voltage Category...
  • Page 26 Identification label on the packaging Moulded Case Circuit breakers PW1600 MCCB Sentinel POWER SWITC 1600 A 50 kA 415 V AC Made in France Hager Electro SAS-BP3-67215 OBERNAI CEDEX-FRANC E HMQ990JR Main characteristics of the circuit breaker Circuit breaker reference...

  • Page 27: Handling The Circuit Breakers

    Handling the circuit breakers Handling the circuit breakers It is recommended that the circuit breaker be handled by 2 persons. Attention Risk of the circuit breaker falling out. Risk of injury by crushing. Ensure that the device is only operated by qualified personnel. Weight of the circuit breakers (without accessories) Product Number of poles...

  • Page 28: Fastening Dimensions

    Fastening dimensions Circuit breaker dimensions Fastening dimensions 10.1 Circuit breaker dimensions To install a moulded case circuit breaker, comply with the following dimensions for mounting: Dimensions (max. value in mm) 3 poles 4 poles Depth A Height B Width C Pitch distance D fastening width Pitch distance E fastening height Height F with terminal covers...

  • Page 29: Dimensions Of Circuit Breakers With Rotary Control

    Fastening dimensions Dimensions of circuit breakers with rotary control 10.2 Dimensions of circuit breakers with rotary control To install a moulded case circuit breaker, comply with the following dimensions for mounting: Dimensions (max. value in mm) 3 poles 4 poles Depth A with the rotary control Depth B with the rotary control housing Height C of the rotary control housing...

  • Page 30: Connection Of The Circuit Breakers

    Fastening dimensions Connection of the circuit breakers 10.3 Connection of the circuit breakers To connect a moulded case circuit breaker, comply with the following connection dimensions: Front connections For 3-pole or 4-pole versions: Ø 11...
  • Page 31 Fastening dimensions Connection of the circuit breakers Rear vertical RC connections For 3-pole or 4-pole versions:...
  • Page 32 Fastening dimensions Connection of the circuit breakers Rear horizontal RC connections For 3-pole or 4-pole versions:...
  • Page 33 Fastening dimensions Connection of the circuit breakers Rear horizontal RC connections + spreaders For 3-pole or 4-pole versions:...
  • Page 34 Fastening dimensions Connection of the circuit breakers Front connections + spreaders For 3-pole or 4-pole versions:...

  • Page 35: Cut-Out Of The Htd210H Panel Display

    Fastening dimensions Cut-out of the HTD210H panel display 10.4 Cut-out of the HTD210H panel display Comply with the following dimensions to install an HTD210H panel display: Dimensions Width (mm) Height (mm) Depth (mm) HTD210H 18 (45 with fastening clips) Panel cut-out 8 max.

  • Page 36: Safety Clearances

    Safety clearances Safety clearances Warning Risk of electric shock Danger to life, risk of injury due to electric shock, or risk of serious injury. Make sure that the device is only operated by qualified personnel in accordance with the installation standards in force in the relevant country. To ensure the safety of people and the installation, comply with the following safety clearances: Distance Insulating material...

  • Page 37: Installation

    Installation Prerequisites Installation 12.1 Prerequisites Danger Risk of electric shock, electrocution or electric arc Danger to life, risk of injury due to electric shock, or risk of serious injury. Ensure that the device is only installed by qualified personnel in accordance with the instal- lation standards in force in the relevant country and that they are equipped with personal protective equipment (PPE).

  • Page 38: Fastening Circuit Breakers

    Installation Fastening circuit breakers 12.2 Fastening circuit breakers To mount a moulded case circuit breaker on a vertical plate, comply with the following dimen- sions for mounting: Dimensions (max. value in mm) 3 poles 4 poles Centre-to-centre distance A mounting height Drilling diameter B for mounting Centre-to-centre distance C mounting width To mount a moulded case circuit breaker with rear connections on a vertical plate, comply with...
  • Page 39 Installation Fastening circuit breakers Information The circuit breakers are supplied with front connection sockets. An optional set of acces- sories such as rear connections can be used to adapt the connection to the busbar system. The rear connections can be easily pivoted to the horizontal or vertical.

  • Page 40: Connecting Busbars And Cables

    Installation Connecting busbars and cables 12.3 Connecting busbars and cables Connecting bars Notice The connecting bars must be shaped and positioned so that they are perfectly adapted to the front sockets before tightening using bolts. The connecting bars must be resting on a support attached to the electrical cabinet, not di- rectly on the sockets.
  • Page 41 Installation Connecting busbars and cables If a short circuit occurs, the deformation of the connecting bars must not damage the fastening of the connections. To ensure this, one of the connecting bar supports should be used at maximum dis- tance, according to the short-circuit currents as indicated below: Presumed short circuit current (kA) Distance A (mm) Fig.
  • Page 42 Fig. 12: Extension of ug adapters Cable lug adapters Connection cable support Connection cable Cable fastener Notice Hager does not provide either the cable lug adapters or the cable fasteners. To implement these parts, refer to chapter 10 "Fastening dimensions".

  • Page 43: Connection Of Accessories And Auxiliary Equipment

    Installation Connection of accessories and auxiliary equipment 12.4 Connection of accessories and auxiliary equipment For the installation of accessories and auxiliary equipment, refer to the following instructions: Accessories Instructions TB terminal strip 6LE009031A TB Energy D-type terminal strip 6LE009850A TB Terminal blocks TB terminal blocks are used to connect to the various circuit breaker accessories and auxiliary de- vices.

  • Page 44: Connection Of The Output Contacts Oac

    Energy trip unit. It is fitted behind the electronic trip unit. Fig. 13: Output Alarm Contact module OAC Information • An external 24V DC SELV power supply (recommended Hager reference HTG911H) is required for the use of the OAC output alarm contacts module. (see Chapter 12.6, Input connections •...
  • Page 45 Installation Connection of the output contacts OAC Output alarm contact OAC wiring diagram Fig. 14: Characteristics of the OAC output alarm contacts: 2A/230V AC and 2A/24V DC Information The OAC output alarm contacts retain their state even when the circuit breaker opens thanks to the external 24V DC power supply.

  • Page 46: Input Connections

    Input connections Wiring diagram of the 24V DC external power supply Wire an external 24V DC SELV power supply (recommended Hager reference HGT911H) to the 24V ext+ and 24V ext- terminals of the 24V DC zone of the device. 24 V D C...

  • Page 47: Connecting The Zsi Input And Output Contacts

    Installation Connecting the ZSI input and output contacts 12.7 Connecting the ZSI input and output contacts The Zone Selective Interlocking (ZSI) function is designed to limit the electro-dynamic constraints on the installation (devices, conductors and busbars) in case of a short circuit fault or ground fault. The installed circuit breakers are linked together by cable to determine which circuit breaker should trip first.
  • Page 48 Installation Connecting the ZSI input and output contacts ZSI inputs and outputs wiring diagram STD2 Cmn2 STD1 Cmn1 h3+ PW1600 ZSI OUT ZSI IN white green brown h3+ PW1600 h3+ Energy ZSI OUT ZSI2 ZSI IN ZSI1 ZSI-type cable (reference no. HTC150H)
  • Page 49 Max. distance between 2 circuit breakers (m) Upstream Downstream Recommended connection cable: 1 to 1.5 mm shielded twisted cable Information It is recommended that the Hager Power Setup commissioning and testing software be used to verify the wiring between the circuit breakers.

  • Page 50: Installation Of The Control Accessories

    Installation Installation of the control accessories 12.8 Installation of the control accessories For installation of control accessories, refer to the following manuals: Accessory Manual Coils 6LE009739A Coils Two types of coils can be installed in the dedicated positions behind the front cover of the circuit breaker: Fig.

  • Page 51: Installation Of The Signalling Accessories

    Installation Installation of the signalling accessories 12.9 Installation of the signalling accessories For installation of the signalling accessories, refer to the following manuals: Accessory Manual AX Auxiliary contact 6LE009737A AL Alarm contact FS Fault trip contact Contact AXO / ACX OAC Output Alarm Contact module 6LE089843A AX Auxiliary Contact...
  • Page 52 Installation Installation of the signalling accessories AL Alarm contact AL contacts indicate that the circuit breaker has tripped due to: • Electrical fault (overload, short circuit, ground fault GF, general alarm of the HWF system). • The operation of a shunt trip (SH) or undervoltage release (UV) coil. •...
  • Page 53 Installation Installation of the signalling accessories Output Alarm Contact module OAC The OAC output alarm contacts module has 5 digital output contacts allowing alarm, trip or operating events to be signalled. For more information, see Chapter 12.5, Connection of the output contacts OAC Fig.

  • Page 54: 12.10 Installation Of The Neutral Protection Accessories

    Installation Installation of the neutral protection accessories 12.10 Installation of the neutral protection accessories External neutral current sensor ENCT For the installation of neutral protection accessories, refer to the following manuals: Accessory Manual External neutral current sensor ENCT 6LE007514A The ENCT external neutral current sensor allows the circuit breaker to provide neutral protection on a 3-pole circuit breaker in a TN earthing system.

  • Page 55: 12.11 Installation Of The Communication And Display Accessories

    Installation Installation of the communication and display accessories 12.11 Installation of the communication and display accessories For the installation of communication and display accessories, refer to the following instructions: Accessory Manual Communication module 6LE089842A Panel display 6LE002194A Communication module The h3+ circuit breaker, equipped with a sentinel Energy trip unit, can be connected to a Modbus communication network via a Modbus-RTU communication module or a Modbus-TCP communication module.
  • Page 56 Installation Installation of the communication and display accessories Fig. 26: Communication module connection sentinel Energy trip unit connector Communication module 24V DC power supply_reference no. HTG911H Panel display The HTD210H panel display for h3+ Energy circuit breakers allows: – the status, measurement and settings information for a door or panel in the electrical assembly to be displayed, –...

  • Page 57: Protection Settings

    Protection settings Protection settings The protections settings are adjusted using the dials or the keyboard depending on the sentinel or sentinel Energy trip unit type. To see a detailed description of the functions and settings of the electronic trip units, refer to the fol- lowing manuals.
  • Page 58 For commissioning, refer to the operations described in standard IEC 61439-1 and -2. Information • For any additional information about commissioning the circuit breaker, contact Hager Technical Support. • The Hager Power Setup tool is recommended in order to adjust the protection settings when commissioning the trip unit.

  • Page 59: Rotary Control

    Rotary control Rotary control For installation information about this control accessory, refer to the following installation manual: Accessory Manual Rotary control sub-assembly 6LE009240A Rotary control and extension 6LE009406A The rotary control allows the opening and closing of the circuit breaker to be handled more easily while guaranteeing the three possible states (I (ON), O (OFF) and TRIP (TRIPPED).

  • Page 60: Locking The Circuit Breaker

    Locking the circuit breaker Locking the circuit breaker Danger Risk of electric shock, explosion, or electric arc When the circuit breaker control switch is locked in the (O) OFF position, always use a cor- rectly set voltage detector to ensure that the power supply is disconnected before starting work on the device.
  • Page 61 Locking the circuit breaker • Lock the mechanism using a padlocking accessory on the circuit breaker operating device in the open (OFF) position. Max. Ø 6 mm Fig. 31: Installing the padlock accessory on the circuit breaker operating device Padlock accessory Locking tab pulled Information The padlocking accessory HXA039H can be used to install up to 3 padlocks.
  • Page 62 Locking the circuit breaker Locking the rotary control Information For installation of these accessories, refer to the 6LE009240A and 6LE009406A installation manuals. • Lock the mechanism using a keylock on the rotary control with the handle in the open (OFF) posi- tion.
  • Page 63 Locking the circuit breaker • Lock the mechanism using up to three padlocks on the rotary control with its handle in the open (OFF) position. Ø 5.5-8 mm max. Fig. 32: Rotary control with interlocking padlock Padlock Tab extended Information •...
  • Page 64 Hager Electro SAS 67215 Obernai Cedex France T +33 (0) 3 88 49 50 50 F +33 (0) 3 88 49 50 53 info@hager.com hager.com 2024-11...

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