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Market Forge Industries TURBO STEAM TS-3E Owner's Manual

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Improper installation adjustment, alteration, ser-
vice or maintenance can cause property damage,
injury or death. Read the installation, operation
instructions thoroughly before installing or ser-
vicing this equipment.
Never spray water in electrical components.
Unit must be level to assure proper performance.
Intended for commercial use only. Not for household
use.
This manual should be retained for future reference.
It is recommended that this manual be read thorough-
ly and that all instructions be followed carefully.
INSTALLATION, OPERATION, MAINTENANCE, SERVICE AND PARTS MANUAL
35 Garvey Street, Everett, MA 02149
Telephone: (617) 387-4100 , (866) 698-3188
Fax: (617) 387-4456, (800) 227-2659
custserv@mfi . i.com,.www.mfi . i.com
PRINTED.IN.U.S.A.
OWNER'S MANUAL
WARNING:
WARNING:
NOTICE:
MODELS:
Form.Number:.S-6044.....Rev..B......04/14
□
TS-3E
□
TS-5E

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Summary of Contents for Market Forge Industries TURBO STEAM TS-3E

  • Page 1 OWNER’S MANUAL □ WARNING: MODELS: TS-3E Improper installation adjustment, alteration, ser- □ TS-5E vice or maintenance can cause property damage, injury or death. Read the installation, operation instructions thoroughly before installing or ser- vicing this equipment. WARNING: Never spray water in electrical components. NOTICE: Unit must be level to assure proper performance.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION DESCRIPTION ..........................1 BASIC.FUNCTIONING........................1 CAPACITY .............................2 SERVICE CONNECTIONS ......................2 INSTALLATION UNPACKING..........................3 ELECTRICAL CONNECTIONS .....................3 PLUMBING.CONNECTIONS......................3 DRAIN CONNECTIONS ........................3 WATER CONNECTIONS ......................3 VENT HOOD ..........................3 PERFORMANCE CHECK ......................4 BEFORE.FIRST.USE........................4 OPERATION CONTROLS .

  • Page 3: Introduction

    INTRODUCTION is.closed..Unit.shall.be.field.configurable.to.single.phase.and. also.configures.to.2/3.rating. Unit.shall.be.connectionless,.no.plumbing.required..Unit.shall. be.constructed.of.satin.finish.304.stainless.steel.with.a.one. piece.welded.316.stainless.steel.cooking.chamber.with.coved. corners.. The.door.shall.have.a.removable.inner.liner.of.stainless.steel. with.full.perimeter.gasket.seal,.an.outer.liner.of.one-piece.all. welded.stainless.steel,.and.a.positive.lock.and.seal.mecha- nism.with.spring.release..The.steamer.shall.have.removable. stainless.steel.pan.supports.and.steam.diffuser.plate.. □ MODELS: TS-3E □ Standard. features. include. 304. stainless. steel. exterior,. 316. TS-5E stainless. steel. cooking. chamber. with. coved. corners,. heavy. gauge.stainless.steel.door.with.full.perimeter.gasket,.positive. SIZE: TS-3E (3 Pan) lock.and.seal.mechanism.with.spring.release.door,.60-minute. 24”.Wide.x.19”.High.x.25”.Front-to-Back timer,.

  • Page 4: Capacity

    INTRODUCTION CAPACITY: SERVICE CONNECTIONS: Electrically Operated TS-3E TS-5E Electrical.Connection.-.Ø.1-1/8”.hole.for.electri- (6) 12” x 20” x 1” pans (10) 12” x 20” x 1” pans cal.connection..Rating.to.be.as.specified.on.data. (3).12”.x.20”.x.2-1/2”.pans (5).12”.x.20”.x.2-1/2”.pans plate. (2) 12” x 20” x 4” pans (3) 12” x 20” x 4” pans TS-3E TS-5E (15kW) Volts...

  • Page 5: Installation

    INSTALLATION UNPACKING: PLUMBING CONNECTIONS: Immediately. after. unpacking. the. steamer,. check. for. No. plumbing. connections. are. required. as. steamer. is. possible. shipping. damage.. If. the. steamer. is. found. to. filled.manually. be.damaged.after.unpacking,.save.the.packaging.ma- terials.and.contact.the.carrier.within.15.days.of.delivery.. DRAIN CONNECTIONS: File.a.claim.regardless.of.extent.of.damage. No.drain.connection.is.required. We. cannot. assume. responsibility. for. damage. or. loss. WATER CONDITION: incurred.in.transit.

  • Page 6: Performance Check

    INSTALLATION PERFORMANCE CHECK: WARNING: The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam and hot water. Stay clear while opening the door. Once. the. steamer. has. been. installed,. thoroughly. test. the.steamer.before.operation.

  • Page 7: Operation

    OPERATION CONTROLS: 1. Door Handle Move.handle.up.to.open.door.to.cooking.cavity. 2. Ready Pilot Light When.lit,.indicates.the.steamer.cavity.is.above.150°F (65°C).and.is.ready.for.the.cooking.cycle. 3. Cooking Pilot Light When.lit,.indicates.that.a.cooking.cycle.is.in.progress. 4. Timer Dial TIMED COOKING Set.the.cooking.time.(0.to.60.minutes).-.steam.cooking. will. begin. after. the. door. is. closed.. The. cooking. cycle. will.be.interrupted.if.the.door.is.opened.during.the.cook- ing.cycle;.resume.cooking.by.closing.the.door..Holding. temperature.in.the.cavity.will.keep.cooked.foods.warm. after.cooking.cycle,.at.approximately.170°F.(77°C). CONSTANT STEAM Steamer. will. heat. to. enter. into. a. continuous. cooking. cycle.

  • Page 8: Cooking

    OPERATION COOKING: Drain.the.steamer.after.each.day’s.use. CAUTION: Set.the.power.switch.to.off. Live steam and accumulated hot water in the CAUTION: compartment may be released when the door is Drain water is very hot and can cause severe per- opened. sonal injury. Close.drain.valve. Drain.the.steamer.into.a.suitable.receptacle.capa- Remove. the. deflector. plate. to. expose. the. bottom. ble.of.holding.3.gallons.of.boiling.water.

  • Page 9: Cooking Guidelines

    OPERATION COOKING GUIDELINES: The.steam.cooker.can.be.opened.during.the.cook- Frozen.vegetables.should.always.be.cooked.in.per- ing.period.to.add.or.remove.items. forated. 12”. x. 20”. x. 2-1/2”. pans,. 7-1/2. lbs.. (3.4kg) maximum.per.pan. STEAM COOKING: Frozen.entrees.should.be.underlined.with.a.perfo- Your. steamer. efficiently. cooks. vegetables. or. other. rated.pan.for.best.results..If.they.are.defrosted.first,. foods.for.immediate.serving..Steam.cooking.should.be. the.heating.time.will.be.decreased. carefully.time.controlled..Keep.hot.food.holding.time.to. a.minimum.to.produce.the.most.appetizing.results..Pre- Fresh.foods.may.also.be.cooked.in.this.unit..Veg- pare.small.batches,.cook.only.enough.to.start.serving,. etables.and.other.foods.where.the.stock.is.not.to.be. then.cook.additional.amounts.to.meet.demand..Sepa- retained.should.be.cooked.in.perforated.12”.x.20”.x. rate.frozen.foods.into.smaller.pieces.to.allow.more.ef- 2-1/2”.pans.for.the.most.nutritious.results. ficient.cooking. Total.cooking.time.will.vary.depending.on.the.load,.

  • Page 10: Maintenance

    MAINTENANCE PREVENTIVE MAINTENANCE: It.is.NOT RECOMMENDED.to.use.cleaning.agents.that. A. good. preventive. maintenance. program. begins. with. are.corrosive. the. daily. cleaning. procedure.. Additional. preventive. maintenance.operations.are.presented.in.this.section.. Use.of.cleaning.agents.that.contain.chloride,.acids.or. In. establishments. that. employ. full-time. maintenance. salts.which.are.corrosive.may.cause.pitting.and.corro- personnel,. the. tasks. described. can. be. assigned. to. sion.when.used.over.a.period.of.time;.this.will.reduce. them..For.other.installations,.tasks.requiring.mechani- the.life.of.the.appliance. cal. or. electrical. experience. should. only. be. performed. by.an.authorized.service.agency.

  • Page 11: Element.block.replacement

    MAINTENANCE Element Block Replacement Disconnect.power.supply.. Ensure.the.unit.is.cool.and.empty.. Remove. the. right. side. panel. by. removing. two. screws.near.the.base.of.the.unit..Lift.panel.up.and. away.to. remove.and.set.aside.. Remove.top.cov.er.by.removing.two.screws.in.back. of.unit..Raise.the.cover.to.clear.the.vent.and.slide. towards.the.front.of.the.unit.to.remove..Remove.in- sulation.from.top.of.cooker.and.set.aside.. Tilt.the.unit.to.rest.on.it’s.face.using.wooden.sup- ports.to.steady.the.unit..Remove.the.leftlback.panel. by.removing.screws.from.the.base.and.sliding.it.to- wards.the.back.of.the.unit,.upwards.in.this.case.and. set.aside..Remove.the.insulation.from.the.left.side. and.set.aside.. Remove. two. screws. that. retain. the. component. mounting.board,.carefully.supporting.it.and.saving. from.damage..Leave.it.rest.at.the.side.of.the.unit.. Remove. the. unit. base. by. removing. four. screws. near.the.face.of.the.unit.and.set.aside..Remove.the.

  • Page 12: Trouble-Shooting

    TROUBLE-SHOOTING GENERAL TROUBLE-SHOOTING GUIDE: PROBLEM PROBABLE CAUSE REMEDY COOKING INDICATOR LIGHT Main.power.circuit.breaker. Locate.external.circuit.breaker. FAILS TO LIGHT WITH TIMER tripped. for.incoming.power.and.place. SET. in.ON.position. Door.interlock.switch.contacts. not.closed. Shut.cooker.door.to.close. switch.contacts..Check.align- Door.interlock.switch.faulty. ment.of.door.with.switch. Indicator.light.burned.out. Replace.switch. Faulty.timer.contacts. Replace.light. Faulty.wiring. Replace.timer. Fuse.blown. Inspect.condition.of.wire.and. tightness.of.all.connections.. Correct.as.needed. Replace.with.same.rated.fuse. STEAM FAILS TO GENERATE Faulty.wiring.

  • Page 13: Timer Motor

    TROUBLE-SHOOTING Timer Motor: Buzzer: A.defective.timer.motor.will.cause.continuous.operation. If.the.buzzer.does.not.sound.at.the.termination.of.the. in.the.TIME.mode,.with.the.timer.dial.failing.to.return.to. operator-selected.timer.setting.(timer dial returned to “0 the.“0.-.Minute”.position. - Minute” position),.the.fault.may.be.a.defective.buzzer.. To.confirm.timer.motor.condition,.proceed.as.follows: Buzzer. operation. is. verified. using. an.AC. voltmeter. at. Carefully.check.motor.wire.leads.and.tighten.loose. buzzer. coil. connections. with. input. power. on. and. se- connections. lector. switch. and. coinciding. timer. dial. set. at. the. “0. -. Minute”.

  • Page 14: Exterior Panel Removal

    TROUBLE-SHOOTING Exterior Panel Removal: WARNING: To prevent hazard in servicing the cooker, be cer- tain that the electrical disconnect circuit breaker for the steamer is OFF before removing side pan- els. Access. to. all. internal. plumbing. and. electrical. assem- blies.is.from.the.right.side..The.right-side.panel.is.re- moved.by.removing.the.bottom.screws.from.panel.

  • Page 15: Wiring

    WIRING TS-3E, TS-5E (208-240V)

  • Page 16: Ts-3E, Ts-5E (380-600V)

    WIRING TS-3E, TS-5E (380-600V)

  • Page 17: Ts-3E,.Ts-5E.(380/220-415/240V)

    WIRING TS-3E, TS-5E (380/220-415/240V)

  • Page 18: Illustrated Parts

    ILLUSTRATED PARTS TS-3E, TS-5E EXPLODED VIEW...
  • Page 19 ILLUSTRATED PARTS QTY. ITEM PART NO. DESCRIPTION TS-3E TS-5E 97-6750 TOP PANEL 97-6751 LEFT/REAR.PANEL 97-6752 LEFT/REAR.PANEL 97-6364 HINGE ROD 97-6299 HINGE ROD 97-6175 PAN RACK 97-6338 PAN RACK 97-6340 PAN.RACK.HANGER.ASSEMBLY 97-6753 ELEMENT FRONT COVER 97-6754 ELEMENT.ASSEMBLY,.208V,.9.KW 97-6755 ELEMENT.ASSEMBLY,.220V,.380V,.9.KW 97-6756 ELEMENT.ASSEMBLY,.240V,.415V,.9.KW Refer to 97-6757 ELEMENT.ASSEMBLY,.480V,.9.KW...
  • Page 20 ILLUSTRATED PARTS QTY. ITEM PART NO. DESCRIPTION TS-3E TS-5E 97-6229 GASKET PLATE 97-6266 GASKET PLATE 97-6233 GASKET PANEL SCREWS 97-6772 SET.SCREW,.10-32.x.3/8 97-6773 DRAIN.HANDLE.ASSEMBLY 97-6774 KNOB 97-6775 DRAIN VALVE 97-6776 WASHER 97-6211 LEG.ASSEMBLY 97-6777 GROMMET 97-6778 SIDE PANEL 97-6779 SIDE PANEL 97-6600 RELAY TIMER, 230V 97-6575...
  • Page 21 ILLUSTRATED PARTS QTY. ITEM PART NO. DESCRIPTION TS-3E TS-5E 97-6783 TUBE,.1/4”.x.9”.LONG 97-6784 CHECK VALVE 97-6785 VENT.TUBE.SUB.ASSEMBLY 97-6786 VENT.TUBE.SUB.ASSEMBLY 53** 97-6279 RELAY, SPDT *54** 97-5616 TRANSFORMER,.380/220,.100VA 97-5616 TRANSFORMER,..415/240,.100VA 97-5613 TRANSFORMER,..480/240,.100VA 98-6191 TRANSFORMER,..600/240,.100VA *.SELECT.AS.REQUIRED. **.NOT.SHOWN.
  • Page 22 ILLUSTRATED PARTS FLOOR DRAIn KIT ASSEMbLy nO. 854217 QTY. ITEM PART NO. DESCRIPTION TS-3E TS-5E 15-7459 3/4”.SILICONE.HOSE,.5’.LONG 08-1206 HOSE CLAMP 90-8030 1/2”.x.3/4”.HOSE.BARB 10-2863 1/2”,.90 .STREET.ELBOW,.BRASS 97-6211 THESE PARTS PROVIDE A MEAnS OF DRAInIng THE STEAM gEnERATOR TO A SuITAbLE DRAIn OR COLLECTOR.

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