GTO Mighty Mule DIAMOND Installation Manual

Single gate operator system
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Installation Manual
DIAMOND
SINGLE Gate Operator System
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and safety
instructions. Failure to follow installation and safety instructions can result in hazards
developing due to improper assembly. You agree to properly install this product
and that if you fail to do so GTO Access Systems, LLC, ("GTO") shall in no event be
liable for direct, indirect, incidental, special or consequential damages or loss of
profits whether based in contract tort or any other legal theory during the course
of the warranty or at any time thereafter. The installer and/or user agree to assume
responsibility for all liability and use of this product releasing GTO Access Systems,
LLC, from any and all liability. If you are not in agreement with this disclaimer or do
not feel capable of properly following all installation and safety instructions you may
return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to
install and use this automatic gate operator. This gate operator produces a high level
of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which
regulates gate operator safety, by Underwriters Laboratories Inc.
For more information on the Mighty Mule's full line of automatic gate operators and
access controls visit our website at www.mightymule.com.
©2017 GTO Access Systems, LLC
Printed in China for GTO Access Systems, LLC.
Document #10017350A

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Summary of Contents for GTO Mighty Mule DIAMOND

  • Page 1 You agree to properly install this product and that if you fail to do so GTO Access Systems, LLC, (“GTO”) shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter.
  • Page 2: Class Rating

    Please record the following information product serial number (located on right side of control box), be sure to keep all receipts for proof of purchase. Refer to this information when calling GTO for service or assistance with your automatic gate opener.
  • Page 3: Table Of Contents

    Table of Contents Class Rating ..................inside cover Please Read This First ..................ii Important Safety Instructions ................iii Technical Specifications ..................1 Before You Begin....................2 Determine Charging Option for Battery: Transformer OR Solar ....2 Solar Panel and Gate Activity Chart ..............2 Check Direction of Gate Swing ...............3 Prepare the Gate .....................3 Gate Grounding .....................3...
  • Page 4: Please Read This First

    (or keypad, etc.) again. Please call GTO Access Systems, LLC at (800) 543-4283 for more information about our professional line of gate operators and accessories. Our Sales Department will be glad to give you the name and phone number of a Mighty Mule dealer near you.
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS Because automatic gate operators can produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system.
  • Page 6: For The Consumer

    IMPORTANT SAFETY INSTRUCTIONS For The Consumer WARNING: To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction manual could cause severe injury or death, for which the manufacturer cannot be held responsible. 2.
  • Page 7: During Installation

    If any of these signs or warning decals become damaged, illegible or missing, replace them immediately. Contact GTO for free replacements. 2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with an activated gate when it is moving or stationary.
  • Page 8: Required Safety Precautions For Gates

    Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the GTO Gate Operator. The Warning Signs included must be installed on both sides of each gate. Furthermore, a walk-through gate must be installed for pedestrian traffic.
  • Page 9: Secondary Means Of Protection Against Entrapment

    A wireless contact sensor shall function under the intended end-use conditions. You may want to consider adding photo beams to your installation. GTO Photo Beams [R4222] provide a “non contact” means of entrapment protection.
  • Page 10 Disconnect operator ONLY when the control box power 1-800-543-GATE | mightymule.com switch is OFF and the gate is NOT moving. MMDDYY GTO Access Systems, LLC - Tallahassee, Florida USA MMDIA30S Product identification and manual operation instruction Logo labels (2) installed on each side of operator housing.
  • Page 11: Technical Specifications

    Technical Specifications DIAMOND SINGLE AUTOMATIC GATE OPERATOR DRIVE • Low friction screw drive (linear actuator) rated for -5˚F to +160˚F (-21˚C to +71˚C). Use of LPA battery heater FM316 (Not solar compatible) is recommended in extreme cold temperatures • Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 395 rpm. •...
  • Page 12: Before You Begin

    Before You Begin... 1. Determine Charging Option for Battery: Transformer OR Solar NEVER USE TRANSFORMER AND SOLAR PANEL(S) AT THE SAME TIME. It will damage the control board. IMPORTANT: • The opener’s 12 volt battery must be charged by either connecting the transformer (included) or solar panel kit [FM123] to the control board.
  • Page 13: Check Direction Of Gate Swing

    2. Check Direction of Gate Swing The Diamond is designed for PULL-TO-OPEN installations. PUSH-TO-OPEN installations require a Push-To-Open Bracket [FM148]. Please refer to specific Push-To-Open Installation Information on page 19. Your Property Your Property Pull-To-Open Push-To-Open 3. Prepare the Gate (arm retracts to open) (arm extends to open) •...
  • Page 14: Diamond Parts List

    5. Diamond Parts List Customer Support Card (1) Operator Arm (1) PRO2000ARMXLS 6’ Power Cable BRACKET BOX - HB100 Closed Position Gate Bracket (1) Stop Plate (1) Post Bracket (2) Post Pivot Bracket (1) HARDWARE BAG - H101P 3/8" x 8" Bolt (4) 3/8"...
  • Page 15: Tools Needed

    WARNING GTO Transmitter(1) Battery (1) Moving Gate Can Cause Injury Or Death KEEP CLEAR! Gate may move at any time. Do not allow children to operate gate or play in gate area. Control Box w/ This gate is for vehicles only. Pedestrians must use a separate entrance.
  • Page 16: Installation Overview

    Installation Overview for Pull-To-Open Gate PUSH-TO-OPEN installation instructions begin on page 19. Example of an installation on a chain link fence: Control Box / Battery Box Gate Swings Evenly and Freely Horizontal Cross Member Hung Firmly and Plumb Post Bracket Assembly Single Gate Opener 120 Volt indoor Transformer...
  • Page 17 We recommend you position the opener near the centerline of the gate to keep the gate from twisting and flexing and to avoid backsplash from rain water. The Post Bracket Assembly The position of the post bracket assembly determines the leverage and efficiency of the opener. The post bracket assembly position also sets the clearance between the opener and the gate in the open and closed positions.
  • Page 18: Install The Operator

    Install the Operator Step 1 3/8" x 2" Bolt Insert the 3/8" x 2" bolt through the center hole of the post brackets and post pivot bracket as shown. Fasten a 3/8" lock washer, 3/8" washer and 3/8" nut on the end of the bolt. DO NOT overtighten the nut because the post pivot bracket Post Bracket will have to be adjusted later.
  • Page 19: Check Clearance

    Step 5 After verifying that you have the best position for Gate in the CLOSED POSITION the post pivot bracket in the open position, insert the 5/16" x 1-3/4" bolt through the aligned holes of 2" minimum Pinch Area the post bracket and post pivot bracket to hold it in place.
  • Page 20: Install Gate Bracket

    Step 9 Drill 3/8" holes through post as marked. Fasten post bracket assembly to the fence post using four 3/8" x 8" bolts, lock EXAMPLES TOP VIEW washers and nuts. You must use bolts that completely penetrate the post. Round Metal Post Step 10 Drill 3/8"...
  • Page 21: Installation Of The Closed Position Stop Plate

    The closed position stop plate helps stabilize the gate leaf in the closed position. To further enhance the stability and security of your gate, install the optional GTO Automatic Gate Lock (see Accessory Catalog). Step 1 Gate Hinge...
  • Page 22: Mount The Battery Box / Control Box

    Mount the Battery Box / Control Box Step 1 Remove the Control box from the Battery Box by removing the Battery Box three screws as shown in Illustration A. Step 2 Mount the Battery Box using the screws (provided) or another secure mounting method.
  • Page 23 Connecting the Battery Box / Control Box Step 4 Battery Connecting the Battery Verify that the ON/OFF switch is in the OFF position. Connect the BATTERY WIRE HARNESS wires to the battery — RED wires to POSITIVE (+) battery terminal and BLACK wires to NEGATIVE (–) battery terminal.
  • Page 24: Connect Operator Power Cable

    IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE: • The only wire acceptable for use with GTO products is 16 gauge stranded, low voltage, direct burial wire. This gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000'.
  • Page 25 Step 3 Control and Battery Box Lay the low voltage wire in a trench following a path from the selected electrical outlet to the control box. Wires coming up from the ground should be run through PVC Gate Opener conduit to protect them from accidental damage.
  • Page 26: Control Board Settings

    Step 7 Plug the transformer into the electrical outlet. Use of a surge protector with the transformer is strongly recommended. If electrical outlet is located outdoors, outlet and transformer should be protected by a weatherproof cover. Transformer Set the CLOSED Position Limit for PULL-TO-OPEN Installation Your transmitter must be able to operate the gate.
  • Page 27: Adjust The Stall Force Setting

    Adjust the Stall Force Setting The Stall Force potentiometer controls the the amount of force the opener will apply against an obstruction before it stops and reverses direction within two seconds. STATUS IMPORTANT: The Stall Force setting will need to be adjusted 1st OPR.
  • Page 28: Personal Transmitter Setting

    Personal Transmitter Setting All GTO transmitters have a standard setting and are ready to operate your Mighty Mule Gate Opener. For your safety and security, we strongly recommend that you replace the factory setting with your own personal setting. NOTE: If you have multiple transmitters, you should adjust all of them at this time.
  • Page 29: Push-To-Open Installation Information

    Push-To-Open Installation Information Swinging gates shall not open into public access areas! A “Push-to-Open” gate opens out from the property (operator arm extends to open the gate). A Push-To- Open installation requires the purchase of a Push-To-Open Bracket [347IH]. In a Push-To-Open installation the operator is installed while the gate is in the CLOSED POSITION. Install the Operator Gate In Closed Position Follow directions for installing the...
  • Page 30: Setting The Open Position Limit (Push-To-Open Installations)

    Step 1: Remove Push-To-Open Jumper A. Make sure the control box power switch is OFF. STATUS B. Use small pliers to remove the JUMPER for PUSH-TO- 1st OPR. OPEN applications. OPEN < JOG > CLOSE C. Turn power switch ON. The control board is now 2nd OPR.
  • Page 31: Solar Panel Instructions

    IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE: • The only wire acceptable for use with GTO products is 16 gauge stranded, low voltage, PVC sheathed wire. This gauge enables the solar panel to provide an adequate charge through the control board to the battery at distances up to 250'.
  • Page 32: Connecting Accessories

    Connecting Accessories Although GTO strongly recommends the use of additional safety devices, we do not endorse any specific brands. Only use products that are certified and listed to be in compliance with any applicable UL standards (Underwriters Laboratories) and national and regional safety codes.
  • Page 33: Connecting Other Auxiliary Devices

    COMMMON: Common/Negative terminal for accessory devices. 12 Volt Power (Maximum Current: 100 mA) COM: Common/Negative terminal for accessory power source. LOCK +: Power source for GTO/Mighty Mule accessories, i.e. Gate Opening Sensor [FM139]. Lock Outputs LOCK +: Positive terminal to connect Automatic Gate Lock [FM144].
  • Page 34: Column Installation

    Column Installation If this operator will be used with gates that are mounted on masonry, brick, or rock (etc.) columns, read the following carefully before proceeding The simplest solution is to install the operator in a push-to-open configuration. The minimum clearance is easier to achieve and clearance is no longer a problem, since the operator will be pushing the gate away from the column instead of pulling it toward the column.
  • Page 35: Troubleshooting Guide

    • OFF: There is no input power. b. Status LED (Yellow): (while unit is running this LED will be OFF) • Rapid blinking in random pattern: GTO’s transmitter 318 MHz signal is detected. • Continuously ON: Battery is in fast charge mode.
  • Page 36: Voltage Readings

    VOLTAGE READINGS 14 Vac Transformer _____________ 13.0 to 16.0 Vac 10 W Solar panel _______________ 18.0 to 22.0 Vdc Measure voltage at panel and control box w/ panel disconnected. 12 V Battery ____________________ 12.5 to 13.5 Vdc Charging circuit ________________ 13.8 to 14.8 Vdc Measure voltage at battery terminals with battery disconnected.
  • Page 37: Repair Service

    2. Use the 24/7 Troubleshooting Wizard at http://support.gtoinc.com. 3. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144. Refer to the serial number (located on the right side of the battery box) and date of purchase when calling for assistance.
  • Page 38: Accessories

    Solar Panel Kits [FM123] If your gate operator is more than 1000 ft. away from an AC power outlet, you can choose to maintain the battery charge with the GTO Solar Panel Kit. • 10 Watt Solar Panel Charging Kit [FM123] Additional/Replacement Battery [FM150] For additional battery power or replacement.
  • Page 39 Automatic Gate Lock [FM143] The #1 Accessory For Swing Gate Operators! Designed for added security in conjunction with GTO Automatic Gate Operators. The gate lock unlocks and locks automatically when the gate opens and closes. The perfect solution for high wind conditions.
  • Page 40: Additional Accessories

    ADDITIONAL ACCESSORIES Photo Beams [R4222] Primary “through beam” photo beam device. Provides “non-contact” entrapment protection. Pin Lock [FM133] Use as a substitute for the clevis pin at the front mount of the Diamond to prevent theft of the operator. Push Button Control [Fm132] Wire this unlit push button directly to your gate operator for simple open/close/stop operation from up to 1000 ft.
  • Page 41 Notes...
  • Page 42 Notes...
  • Page 43 Notes...
  • Page 44 3121 Hartsfield Road • Tallahassee, Florida, USA 32303 800-543-4283 • Fax (850) 575-8912 Web site www.mightymule.com 24/7 Troubleshooting Wizard: http://support.gtoinc.com...

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