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Beko QWIK-PURE 10 Installation And Operation Manual
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Beko QWIK-PURE 10 Installation And Operation Manual

Beko QWIK-PURE 10 Installation And Operation Manual

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Original installation and operation manual
QWIK‑PURE
®
> 10
02-535

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Summary of Contents for Beko QWIK-PURE 10

  • Page 1 Original installation and operation manual QWIK‑PURE ® > 10 02-535...
  • Page 2 QWIK-PURE ® Installation and operation manual Table of contents 1. Notes about the documentation .....................4 1.1 Contact ............................4 1.2 Information about this installation and operation manual .............5 2. Safety ..............................6 2.1 Use .............................6 2.1.1 Intended use ............................6 2.1.2 Reasonably foreseeable inappropriate use ................. 7 2.2 Responsibility of the operating company ................7 2.3 Target group and personnel......................8 2.4 Explanation of the symbols used ....................9...
  • Page 3 Installation and operation manual QWIK-PURE ® 7. Commissioning ..........................36 7.1 Warning notices ........................36 7.2 Initial commissioning ......................37 7.3 Recommissioning ........................38 8. Operation ............................39 8.1 Warning notices ........................39 8.2 Working during operation ..................... 39 9. Maintenance ..........................41 9.1 Warning notices ........................
  • Page 4 This documentation contains all the necessary steps for use of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss...
  • Page 5 Installation and operation manual QWIK-PURE ® 1.2 Information about this installation and operation manual INFORMATION Copyright protection The contents of the installation and operation manual in the form of text, figures,  illustrations, photographs, technical drawings, diagrams and other representations are protected by the copyright of the manufacturer. The distribution as well as the duplication of this document, the exploitation and the communication of its contents are prohibited unless expressly authorised.
  • Page 6 QWIK-PURE ® Installation and operation manual 2. Safety 2.1 Use 2.1.1 Intended use The QWIK‑PURE , also referred to below as the “product”, is used to treat demulsifiable compressor  ® condensates from oil-lubricated and oil-free compressors. Physical processes are used to separate impurities, as well as oils that can be directly separated, from the corresponding water. Any use of this system other than the use described in this manual is hereby deemed to be non-intended and can cause a hazard for the safety of people and the environment.
  • Page 7 Installation and operation manual QWIK-PURE ® 2.1.2 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Reasonably foreseeable inappropriate use includes the use of the product or the accessories in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour.
  • Page 8 QWIK-PURE ® Installation and operation manual 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements • Minors are strictly prohibited from working with and on the product and its accessories.
  • Page 9 Installation and operation manual QWIK-PURE ® 2.4 Explanation of the symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / Explanation General warning symbol (danger, warning, caution) Warning: pressurised system Warning: electric voltage...
  • Page 10 QWIK-PURE ® Installation and operation manual 2.5 Safety instructions and warning notices This section provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. The following sections list the dangers posed by this product and the accessories even with intended use.
  • Page 11 Installation and operation manual QWIK-PURE ® 2.5.3 Sudden escape of pressurised fluids The following situations may result in serious injury or death: • Contact with fast or suddenly escaping fluids • Bursting system parts • Pressurised hose and pipe whipping as a result of disconnection For the safe handling of pressurised systems, observe the following: •...
  • Page 12 QWIK-PURE ® Installation and operation manual 2.5.5 Installation Inappropriate assembly or electrical installation of the product and accessories may result in personal injury and damage to property as well as impair operation. For safe assembly and electrical installation, observe the following: •...
  • Page 13 Installation and operation manual QWIK-PURE ® 2.5.7 Handling hazardous substances Contact with condensate containing substances which endanger health and the environment can pose a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition, contaminated condensate must be prevented from entering the sewage system, bodies of water or the ground.
  • Page 14 QWIK-PURE ® Installation and operation manual 2.6 Warning notices Warning notices warn against dangers when handling the product and accessories. Observe the warning notices in order to avoid personal injury, damage to property and impaired operation. Elements used in warnings: SIGNAL WORD Type and source of danger Possible consequences if the danger is ignored...
  • Page 15 Installation and operation manual QWIK-PURE ® 3. Product information 3.1 Product overview 3.1.1 QWIK‑PURE ® Description / explanation Description / explanation Pressure relief chamber Locking device Fixing screw Collector Connecting pipe Riser duct Clean water tank [10] Filter cartridge Reference turbidity tube [11] End cap Foot...
  • Page 16 QWIK-PURE ® Installation and operation manual 3.2 Function description The condensate is fed from the condensate collection line via the condensate inlet [A] into the pressure relief chamber [1]. In the pressure relief chamber [1], entrained compressed air is separated before the condensate flows through the connecting pipe [3] into the filter cartridge [10].
  • Page 17 16 bar(ü) / 230 psi(g) +5 °C … +50 °C / +41 … +122 °F amb. 55 kg / 121.3 lbs 12345687 BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss www.beko-technologies.com Made in Germany Description / explanation Product name...
  • Page 18 QWIK-PURE ® Installation and operation manual 3.4 Scope of delivery The installation size and further delivery details are specified in the contractual documents.  Illustration Description / explanation Quick Start Guide QWIK-PURE ® 빠른 시작 가이드 RYCHLÝ NÁVOD K OBSLUZE SCHNELLSTARTANLEITUNG SNELSTARTGIDS QUICK START GUIDE SKRÓCONA INSTRUKCJA OBSŁUGI GUÍA DE INICIO RÁPIDO GUIA DE ARRANQUE RÁPIDO GUIDE DE DÉMARRAGE RAPIDE PRIROČNIK ZA HITER ZAGON GUIDA ALL‘AVVIO RAPIDO...
  • Page 19 Installation and operation manual QWIK-PURE ® Illustration Description / explanation Filter cartridge Elbow connector with union nut and flat gasket Fixing screw Riser duct End cap Locking device, foot Reference turbidity tube 5 mg/l (5 ppm) / 10 mg/l (10 ppm) 19 | 68...
  • Page 20 QWIK-PURE ® Installation and operation manual 4. Technical data 4.1 Operating parameters Parameter QWIK‑PURE ® Relative ambient air humidity ≤10 … 80%, without condensation 2000 m Maximum operating altitude above sea level 2187.23 yd 16 bar(g) Maximum operating pressure at condensate inlet 230 psi(g) +5 … +50 °C Minimum / maximum operating temperature, fluids  and environment +41 … +122 °F 12.7 l/h...
  • Page 21 Installation and operation manual QWIK-PURE ® 4.3 Materials Component Material Filter cartridge Plastic blend and cellulose Pressure relief chamber Condensate inlet PA/PP/VA Connecting pipe Clean water tank Foot Collector 4.4 Dimensions [mm] [in] [mm] [in] [X1] 24.61 [Y3] 1482 58.35 [X2] 23.62 [Y4]...
  • Page 22 QWIK-PURE ® Installation and operation manual 4.5 Connections Connection Quantity Description / explanation 25 mm (0.98 in) Hose connection, connection for the condensate inlet 13 mm (0.52 in) Hose connection, connection for the condensate inlet G1/2" Connection for the condensate inlet Elbow connector, connection for draining the purified  25 mm (0.98 in) condensate 12 mm (0.47 in) Service valve and hose connection 12 mm (0.47 in) Drain valve with hose connection 22 | 68...
  • Page 23 Installation and operation manual QWIK-PURE ® 4.6 Installation conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Indoors 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations...
  • Page 24 QWIK-PURE ® Installation and operation manual 5. Transport and storage Personnel Skilled technical personnel - transport and storage (see section “2.3 Target group and personnel” on page 8) 5.1 Warning notices CAUTION Inappropriate transport or storage Inappropriate transport or storage may result in personal injury. •...
  • Page 25 Installation and operation manual QWIK-PURE ® 5.3 Storage Storage steps Illustration Description / explanation HIER ÖFFNEN OPEN HERE • Only store the product and accessories in their original and undamaged packaging. • Adhere to the storage conditions in section “4.2 Storage parameters”.
  • Page 26 QWIK-PURE ® Installation and operation manual 6. Assembly Personnel Skilled technical personnel - pressure equipment and systems (see section “2.3 Target group and personnel” on page 8) 6.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 27 Installation and operation manual QWIK-PURE ® Preparatory tasks Select and set up the installation location according to the specifications in section “4.6 Installation conditions” on page 23. The condensate inlet line provided by the customer must be depressurised and locked and tagged out to prevent unintentional pressurisation. Have the necessary tools and materials ready. Prepare the required connection materials suitable for the pressure and temperature range.
  • Page 28 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 4. Carefully insert the foot into the installation openings while straightening it at the same time. 28 | 68...
  • Page 29 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 5. Align the locking device with the heel facing downwards and insert it into the locking device opening in the collector. 6. Press the locking device into the locking device opening as far as it will go.
  • Page 30 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 7. Insert the fixing screw into the fixing hole of the  clean water tank. NOTE Thread overloading Using tools to tighten the fixing screw, or tilting it when positioning it, can  overload the thread on the fixing screw and in the foot and cause serious damage  (e.g., plastic parts breaking, the thread being pulled out).  • Place the fixing screw vertically and screw it in. • Tighten the fixing screw by hand only. 8. Screw in the fixing screw clockwise by hand all  the way and tighten hand-tight. 30 | 68...
  • Page 31 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 9. Place the pressure relief chamber on the foot. 0 Align the connection in the direction of the clean water tank. 10. Install the riser duct between the collector and the clean water tank.
  • Page 32 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation 11. Place the end cap on the filter cartridge and turn  it clockwise all the way. NOTE Filter cartridge insertion Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The colour of the cap at the bottom of the filter cartridge must be identical  to the colour of the cap in the collector. •...
  • Page 33 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 14. Check the sealing surfaces in the connecting pipe for damage and impurities. 0 Remove any dirt. 0 If there is any damage, contact the manufacturer’s customer service department (see section “1.1 Contact”...
  • Page 34 QWIK-PURE ® Installation and operation manual Assembly work Illustration Description / explanation NOTE Damage due to incorrect hose routing Incorrect hose routing can result in property and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. •...
  • Page 35 Installation and operation manual QWIK-PURE ® Assembly work Illustration Description / explanation 22. Screw the supplied elbow connector with the mounted flat gasket clockwise as far as it will  go onto the condensate outlet of the product and position it so that the outlet of the elbow connector is pointing downwards. NOTE Overflow of the clean water tank If there is no gradient towards the wastewater system connection, or if there are...
  • Page 36 QWIK-PURE ® Installation and operation manual 7. Commissioning Personnel Skilled technical personnel - pressure equipment and systems (see section “2.3 Target group and personnel” on page 8) 7.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 37 Installation and operation manual QWIK-PURE ® 7.2 Initial commissioning For initial commissioning be carried out, the following prerequisites must be fulfilled, and the preparatory  tasks must have been completed. Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Preparatory tasks The product has been fully installed. Commissioning steps Illustration Description / explanation...
  • Page 38 QWIK-PURE ® Installation and operation manual Commissioning steps Illustration Description / explanation 4. Slowly open the condensate feed. 5. Check all hoses and connections for leaks (see  section “9.3.5 Leakage test” on page 53). 6. The commissioning procedure has been completed, and the condensate flowing into the  product is being treated. 7.3 Recommissioning For recommissioning work to be carried out, the following prerequisites must be fulfilled and the preparatory ...
  • Page 39 Installation and operation manual QWIK-PURE ® 8. Operation Personnel Operating personnel (see section “2.3 Target group and personnel” on page 8) 8.1 Warning notices NOTE Restricted function of the filter cartridges When the clean water tank’s ventilation opening is closed, the draining water produces a negative pressure in the clean water tank. This negative pressure will result in the condensate being sucked through the filter cartridges in an ...
  • Page 40 QWIK-PURE ® Installation and operation manual Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Illustration Description 1. Check the level indicator. The level indicator is flush with the pressure relief chamber: 0 The product is working properly.
  • Page 41 Installation and operation manual QWIK-PURE ® 9. Maintenance Personnel Skilled technical personnel - product servicing (see section “2.3 Target group and personnel” on page 8) 9.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 42 QWIK-PURE ® Installation and operation manual 9.3.1 Turbidity test of the purified condensate Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary Always to be worn: Illustration Description 1. Remove the reference turbidity tube from the holder and fill it with a water sample from the ...
  • Page 43 Installation and operation manual QWIK-PURE ® 9.3.2 Replacing filter cartridges Prerequisites Tools Material Protective equipment • No tool necessary • Filter cartridges Always to be worn: • Container for flushing • approx. 40 l tap water • Container for collecting used flushing water Preparatory tasks Have the required number of new filter cartridges ready next to the product.
  • Page 44 QWIK-PURE ® Installation and operation manual Illustration Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Collect and dispose of any leaking or spilled condensate in accordance with locally applicable legal requirements and...
  • Page 45 Installation and operation manual QWIK-PURE ® Illustration Description / explanation CAUTION Lifting heavy loads Lifting the full filter cartridge in an ergonomically incorrect manner can result in personal injury. • Lift the full cartridge in an ergonomically correct manner close to your body. • Use two people to lift the full cartridge over obstacles. 6.
  • Page 46 QWIK-PURE ® Installation and operation manual Illustration Description / explanation NOTE Filter cartridge insertion Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The colour of the cap at the bottom of the filter cartridge must be identical  to the colour of the cap in the collector. • Insert the filter cartridges vertically and carefully into the collector. 10. Insert the filter cartridge into the mount on  the foot with the bayonet mount facing the connecting pipe.
  • Page 47 Installation and operation manual QWIK-PURE ® Illustration Description / explanation 14. Place the end cap on the filter cartridge and turn  it clockwise all the way. 15. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. 0 Check the activated carbon mat for heavy soiling (e.g. mould, oil saturation, etc.) and ...
  • Page 48 QWIK-PURE ® Installation and operation manual 9.3.3 Cleaning 9.3.3.1 Warning notices CAUTION Personal injury due to inappropriate use of cleaning media Inappropriate use of cleaning media may result in minor injuries and damage to health. • Use personal protective equipment. •...
  • Page 49 Installation and operation manual QWIK-PURE ® 9.3.3.2 Cleaning work For cleaning work to be carried out, the following prerequisites must be fulfilled and the respective  preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment Heavy soiling: Light soiling: Always to be worn: • Collecting container • Warm water • Cotton or disposable cloth Heavy soiling: •...
  • Page 50 QWIK-PURE ® Installation and operation manual Degree of Illustration Description / explanation soiling Preparatory tasks: 1. The product has been decommissioned. 2. The assembly unit to be cleaned has been dismounted (see section “12. Disassembly” on page 57). 3. Bring the assembly unit to be cleaned to a washing station with an integrated oil separator.
  • Page 51 Installation and operation manual QWIK-PURE ® Degree of Illustration Description / explanation soiling Preparatory tasks: • Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. Cleaning: • To clean, fill approx. 40 l of tap water at ...
  • Page 52 QWIK-PURE ® Installation and operation manual Degree of Illustration Description / explanation soiling Preparatory tasks: 1. The product has been decommissioned. 2. The assembly unit to be cleaned has been dismounted (see section “12. Disassembly” on page 57). 3. Bring the assembly unit to be cleaned to a washing station with an integrated oil separator.
  • Page 53 Installation and operation manual QWIK-PURE ® 9.3.4 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 9.3.5 Leakage test A leakage test is only possible if the product is completely filled with water. 1. Fill the product with tap water through the vent until water comes out of the condensate outlet. 2.
  • Page 54 QWIK-PURE ® Installation and operation manual 10. Consumables, accessories and spare parts 10.1 Order information The manufacturer’s customer service department requires the following details for enquiries and orders: • Product name and size (see type plate) • Serial number (see type plate) • Material number and designation of the accessory •...
  • Page 55 Installation and operation manual QWIK-PURE ® 10.3 Accessories Designation Material number QWIK‑PURE 10spill protection basin ® 4047643 900 mm x 800 mm (35.43 in x 31.5 in) Alarm sensor, normally open contact (NO) 4058541 High pressure relief chamber 2801292 10.4 Spare parts Designation Material number Pressure relief chamber 25 l (6.6 gal) 4058519 Cover, pressure relief chamber 4059531 Float, pressure relief chamber 4058544 Condensate inlet, rotatable, including fixing screw 4058538...
  • Page 56 QWIK-PURE ® Installation and operation manual 11. Decommissioning Personnel Skilled technical personnel - product servicing (see section “2.3 Target group and personnel” on page 8) The product must be removed from service for prolonged periods of non-operation, e.g.: • Repairs to the product or accessories • Longer standstill of the entire system due to planned work (e.g. conversion work, major repairs,  decommissioning of the overall system) 11.1 Warning notices DANGER Sudden escape of pressurised fluids...
  • Page 57 Installation and operation manual QWIK-PURE ® 12. Disassembly Personnel Skilled technical personnel - product servicing (see section “2.3 Target group and personnel” on page 8) 12.1 Warning notices DANGER Sudden escape of pressurised fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 58 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 1. Cut off the condensate feed to the product and  divert the condensate into a separate container. 2. Connect the service valve on the clean water tank to a collecting container and open the service valve. 0 Close the service valve the moment that condensate stops coming out.
  • Page 59 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Collect and dispose of any leaking or spilled condensate in accordance with locally applicable legal requirements and...
  • Page 60 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation CAUTION Lifting heavy loads Lifting the full filter cartridge in an ergonomically incorrect manner can result in personal injury. • Lift the full cartridge in an ergonomically correct manner close to your body. • Use two people to lift the full cartridge over obstacles. 6.
  • Page 61 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 9. Remove the hose between the tapping point and the pressure relief chamber. 10. Empty and remove the connecting pipe. 11. Clean the connecting pipe (see section “9.3.3 Cleaning” on page 48). 61 | 68...
  • Page 62 QWIK-PURE ® Installation and operation manual Disassembly work Illustration Description / explanation 12. Empty and remove the pressure relief chamber. 13. Clean the pressure relief chamber (see section  “9.3.3 Cleaning” on page 48). 14. Remove and clean the riser duct. 62 | 68...
  • Page 63 Installation and operation manual QWIK-PURE ® Disassembly work Illustration Description / explanation 15. Remove the locking device from the foot. 16. Remove the foot from the collector. Make sure to tilt the foot in the direction of the filter  cartridge mount. 17. Empty and clean collector. 18. Dispose of the dismantled components properly (see section “13.
  • Page 64 QWIK-PURE ® Installation and operation manual 13. Disposal At the end of their useful life the product and the accessories must be sent for disposal e.g. by a specialist company. Materials such as glass, plastics and some chemical compounds are mostly recoverable, reusable or recyclable.
  • Page 65 Installation and operation manual QWIK-PURE ® 13.2 Disposal of operating and auxiliary materials Operating material / auxiliary material EU waste code Adsorption materials, filter materials, cleaning  wipes and protective clothing - contaminated by oils 15 02 02 or other hazardous substances Adsorption materials, filter materials, cleaning  wipes and protective clothing - with the exception 15 02 03 of those classified by 15 02 02 Packaging - paper and cardboard...
  • Page 66 QWIK-PURE ® Installation and operation manual 14. Troubleshooting In the event of any malfunctions which are not described, malfunctions which cannot be eliminated or questions, contact the manufacturer’s customer service department (see “1.1 Contact” on page 4). Error or fault pattern Possible cause Measure The level indicator’s red marking 1.
  • Page 67 Installation and operation manual QWIK-PURE ® 15. Notes 67 | 68...
  • Page 68 Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES, CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 Atlanta, GA 30336...