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EN - english Instructions for installation and operation Emulsion splitting plant ® BEKOSPLIT (BS 11)
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Dear customer, ® Thank you for deciding in favour of the BEKOSPLIT emulsion splitting system. The operating instructions ® describe the BEKOSPLIT splitting unit including a preseparation container with oil separation. Please read these installation and operating instructions carefully before mounting and starting up the system, and follow our directions.
Type plate...............................4 Pictograms and symbols ........................5 Signal words in accordance with ISO 3864 and ANSI Z 535..............6 General advice ............................6 Safety instructions ..........................7 General safety instructions........................7 Special safety instructions........................8 Process-depending dangers ........................8 Proper use............................10 Exclusion from the scope of application....................10 Technical data ............................11 Dimension drawing..........................12 Function..............................13...
Pos : 15 /Beko T ec hnis che D okumentati on/Pi ktogramme/H andsc hutz blau @ 0\mod_1213268903759_2901.doc x @ 8412 @ @ 1 Use protective gloves Pos : 16 /Beko T ec hnis che D okumentati on/Pi ktogramme/Speziell e Wartungshi nwei se bl au @ 2\mod_1312871957706_2901.doc x @ 22952 @ @ 1 Special maintenance instructions Pos : 17 /---- Seitenumbr uch ---- @ 0\mod_1157028099015_0.doc x @ 2903 @ 1 @ 1...
Signal words in accordance with ISO 3864 and ANSI Z 535 Pos : 18 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Signal worte nach ISO 3864 und ANSI Z 535 @ 2\mod_1313660707004_2901.doc x @ 24454 @ 1 @ 1 Signal words in accordance with ISO 3864 and ANSI Z 535 Pos : 19 /Beko T ec hnis che D okumentati on/Sic her hei t/Sig nal worte ISO + AN SI @ 0\mod_1213340310421_2901.doc x @ 8740 @ 1 @ 1...
11 must not be operated if parts of the housing were removed. Pos : 29 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr fehl ende Erdung gel b @ 2\mod_1312984060338_2901.doc x @ 23363 @ 1 @ 1...
Pos : 41 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht Einfüll en unz ulässig er Flüs sigkeiten gelb BEKOSPLIT @ 2\mod_1312985283735_2901.doc x @ 23495 @ @ 1...
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Pos : 43 /Beko T ec hnis che D okumentati on/Sic her hei t/War nung Staubexpl osion durch Spaltmi ttel gelb + rot @ 2\mod_1312985552000_2901.doc x @ 23561 @ @ 1 WARNING!
The BEKOSPLIT 11 is not heatable and, therefore, is not suitable for employment in areas where frost is likely to occur. Pos : 57 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32 nic ht fürC O2- Anwendg. @ 0\mod_1242828696240_6.doc @ 14879 @ 1 @ 1 •...
Pos : 53 /Beko T ec hnis che D okumentati on/Übersc hriften/1/T ec hni sche D aten @ 0\mod_1184329570967_2901.doc x @ 6058 @ 1 @ 1 Technical data Pos : 54 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOSPLIT /Techn. D aten BS11 @ 2\mod_1313997667878_2901.doc x @ 24530 @ 1 @ 1 Max. throughput capacity 3.3 gal/h...
Pos : 57 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung @ 0\mod_1184569815280_2901.doc x @ 6140 @ 1 @ 1 Pos : 58 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOSPLIT /Mas szeic hnung Ergänz ung BS @ 2\mod_1313998864746_2901.doc x @ 24563 @ @ 1 The dimensions are not warranted characteristics and are subject to tolerance in accordance with DIN ISO 2768-m.
Pos : 60 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F unkti on @ 0\mod_1183637775808_2901.doc x @ 5403 @ 11 @ 1 Function Pos : 61 /Beko T ec hnis che D okumentati on/Funkti on/BEKOSPLIT/BS 11-F unktions bes chr eibung @ 2\mod_1313999216722_2901.doc x @ 24596 @ @ 1 The oil-containing condensate can be supplied under pressure to the BEKOSPLIT (1).
11 must, as a matter of principle, only be implemented by au- thorised and skilled personnel. Pos : 68 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Ei nfüllen unz ul ässiger Fl üssig keiten BEKOSPLT g elb @ 2\mod_1312986255754_2901.doc x @ 23634 @ @ 1 Danger! Filling-in inadmissible liquids! Inadmissible liquids can lead to health hazards and poisoning.
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In the event that you are not sure in some cases, please check with your local safety representative and/or read the local safety regulations. Pos : 72 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht Fr eisetz ung gefährlicher Stoffe BS gelb @ 2\mod_1312985121197_2901.doc x @ 23462 @ @ 1 CAUTION! Release of dangerous substances! ®...
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Installation During the installation, the legal provi- sions need to be adhered to. The following points need to be ob- served in particular: ® • Move the BEKOSPLIT 11 and the preseparation containers only when empty, and with suitable means of transportation (e.g.
Electrical works must only be carried out by authorised and skilled personnel! Pos : 80 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis F unkti onspr üfung BEKOSPLIT bl au @ 2\mod_1312966523621_2901.doc x @ 23153 @ @ 1 System performance tests, installation, setting and maintenance measures must only be car- ried out by authorised and skilled personnel.
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Electrical installation Installation power supply unit box During the transport, the power supply unit box is in the splitting unit. For the operation, the power supply unit box needs to be installed in such a manner that the power switch is visible and accessible.
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Pos : 87 /Beko T ec hnis che D okumentati on/Installati on/BEKOSPLIT/E-Sc hema BS 11/12 N etz teil @ 2\mod_1314015056081_2901.doc x @ 24735 @ @ 1 BEKOSPLIT® 11...
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Counter for operating hours blue green gn/ge green/yellow brown grey yellow white Pos : 88 /Beko T ec hnis che D okumentati on/Installati on/BEKOSPLIT/E-Sc hema BS 11 Steuer ung F unkti on @ 2\mod_1314015406692_2901.doc x @ 24768 @ @ 1 BEKOSPLIT® 11...
11 must, as a matter of principle, only be implemented by au- thorised and skilled personnel. Pos : 96 /Beko T ec hnis che D okumentati on/Sic her hei t/War nung Staubexpl osion durch Spaltmi ttel gelb + rot @ 2\mod_1312985552000_2901.doc x @ 23561 @ 1 @ 1 WARNING!
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In addition, harmful gases may be released. Pos : 98 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht Gesundheitssc hädigende Kohlenwas sers toffe gelb @ 2\mod_1312968017604_2901.doc x @ 23252 @ @ 1 CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork.
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Start-up 2. Filling-in the reaction release agent Fill the reaction release agent into the storage reservoir of the dosing device using the enclosed shovel. 3. Voltage supply • Connect the voltage supply. • Switch the main switch at the power supply unit box to "ON".
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Start-up 4. Filling reactor • Fill the reactor (1) of the BEKOSPLIT splitting plant with tap water until it spills into the discharge channel. • Stop the water supply. 5. Filling the preseparation container • Fill the preseparation container (2) with tap water via the pressure relief chamber.
11 must, as a matter of principle, only be implemented by au- thorised and skilled personnel. Pos : 106 /Beko T echnisc he Dokumentation/Sicherheit/Vorsicht Ei nfüllen unzul ässiger Fl üssig keiten g elb BEKOSPLIT @ 2\mod_1312985283735_2901.doc x @ 23495 @ @ 1 CAUTION! Filling-in inadmissible liquids! Inadmissible liquids can lead to health hazards and poisoning.
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Operation 1. START button • Switching-on the splitting unit 2. STOP button • Switching-off the splitting unit • Acknowledgement of trouble indica- tions 3. AUTOMATIC mode • The splitting unit is serviceable or is in processing operation 4. STOP mode 5.
Dispersed dust particles of the splitting agents can form explosive mixtures which, in the event of ignition, can lead to severe injury and death. Pos : 116 /Beko T echnisc he Dokumentation/Sicherheit/Vorsicht Ei nfüllen unzul ässiger Fl üssig keiten g elb BEKOSPLIT @ 2\mod_1312985283735_2901.doc x @ 23495 @ @ 1 CAUTION! Filling-in inadmissible liquids! Inadmissible liquids can lead to health hazards and poisoning.
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Control and maintenance Pos : 117 /Beko T echnisc he Dokumentation/Sicherheit/Vorsicht Ges undhei tssc hädigende Kohl enwass erstoffe g elb @ 2\mod_1312968017604_2901.doc x @ 23252 @ @ 1 CAUTION! Harmful hydrocarbons! Harmful hydrocarbons may exist in the ductwork. For example: Hydrocarbons and other particles which are toxic or dangerous to health in another manner.
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The cleaning of electrical devices is to be ef- fected using a slightly damp cloth. Pos : 122 /Beko T echnisc he Dokumentation/Wartung/BEKOSPLIT /Wartung BS 11 R eakti ons trennmi ttel ei nfüllen @ 3\mod_1314021149329_2901.doc x @ 25001 @ @ 1 Filling-in the reaction release agent...
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EWC 13 02 05 (mineral oils) EWC 13 02 06 (synthetic oils) Pos : 125 /Beko T echnisc he Dokumentation/Wartung/BEKOSPLIT /Wartung BS 11 Grundreinig ung @ 3\mod_1314021488407_2901.doc x @ 25100 @ @ 1 Basic cleaning Depending on the dirt accumulation from the ductwork of the compressor system, a bi- annual basic cleaning may be necessary.
11 must, as a matter of principle, only be implemented by au- thorised and skilled personnel. Pos : 133 /Beko T echnisc he Dokumentation/Sicherheit/Vorsicht Ei nfüllen unzul ässiger Fl üssig keiten g elb BEKOSPLIT @ 2\mod_1312985283735_2901.doc x @ 23495 @ 1 @ 1 CAUTION! Filling-in inadmissible liquids! Inadmissible liquids can lead to health hazards and poisoning.
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In the event that you are not sure in some cases, please check with your local safety representative and/or read the local safety regulations. Pos : 136 /Beko T echnisc he Dokumentation/Sicherheit/Vorsicht Freis etzung gefährlicher Stoffe BS gel b @ 2\mod_1312985121197_2901.doc x @ 23462 @ @ 1 CAUTION! Release of dangerous substances! ®...
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Fault elimination Reaction release agent container emp- • Acknowledge the fault signal with the STOP button on the front display • Refill the reaction release agent (see Chapter "Check and maintenance") • Press the START button to switch the plant to "AUTOMATIC" START sensor in the pre-separation container is covered for more than 1,800 seconds...
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Fault elimination The plant is in the STOP mode (e.g. after power outage or actuation of the STOP button) • Press the START button to switch the plant to "AUTOMATIC" No LED is lit, although operating volt- age is applied to the power unit •...
Pos : 140 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Bauteile und Komponenten @ 0\mod_1183638014355_2901.doc x @ 5475 @ 1 @ 1 16 Elements and components Pos : 141 /Beko T echnisc he Dokumentation/Bauteile und Komponenten/BEKOSPLIT /Bauteil e BS 11 @ 3\mod_1314082245604_2901.doc x @ 25203 @ 111 @ 1 1 Emulsion pump head...
Wearing parts Pos : 142 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Versc hleiß teil e @ 2\mod_1313565033400_2901.doc x @ 24145 @ 11 @ 1 17 Wearing parts Pos : 143 /Beko T echnisc he Dokumentation/Ersatzteile Z ubehör/BEKOSPLIT/Verschl eißteile BS 11 @ 3\mod_1314082356736_2901.doc x @ 25236 @ 111111 @ 1 Order no.
Collecting basin in accordance with WRA, 205 litres Pos : 148 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Abbau und Ents orgung der Anl age @ 3\mod_1315924343948_2901.doc x @ 26029 @ 1111111111111 @ 1 20 Dismantling and disposal of the plant Pos : 149 /Beko T echnisc he Dokumentation/Entsorgung/Abbau + Ents orgung BS @ 3\mod_1315922806501_2901.doc x @ 25962 @ 111111111 @ 1...
Pos : 151 /Beko T echnisc he Dokumentation/Ü bers chriften/1/Allgemei ne bauaufsic htlic he Zul ass ung @ 2\mod_1313565620669_2901.doc x @ 24343 @ 111111111111 @ 1 21 National technical approval Pos : 152 /Beko T echnisc he Dokumentation/Z ulassungen und N or men/allgemeine Bauaufsichtliche Z ulas sung BS @ 3\mod_1314082916512_2901.doc x @ 25369 @ 1111 @ 1 The BEKOSPLIT was approved by the Institut für Bautechnik DIBt (Center of Competence in...
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22 Declaration of conformity Pos : 155 /Beko T echnisc he Dokumentation/Z ertifi kate/Er klärungen/BEKOSPLIT 11- 16- EG-KonformSc an @ 3\mod_1314606096998_0.doc x @ 25770 @ 111 @ 1 Pos : 156 /---- Seitenumbruc h ---- @ 0\mod_1157028099015_0.doc x @ 2903 @ 1111 @ 1...
Declaration of conformity Pos : 157 /Beko T echnisc he Dokumentation/Z ertifi kate/Er klärungen/BEKOSPLIT 11- 16- EG-KonformWord @ 2\mod_1313154061222_2901.doc x @ 23940 @ 11 @ 1 BEKO TECHNOLOGIES GMBH 41468 Neuss, GERMANY Tel: +49 2131 988-0 www.beko.de EC Declaration of Conformity We hereby declare that the products indicated hereafter comply with the stipulations of the relevant direc- tives and technical standards.
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Declaration of conformity Pos : 160 /Beko T echnisc he Dokumentation/Global e T exte/Hi nweis Übers etzg. d. Orig.anl eitg. @ 1\mod_1260433478358_2901.doc x @ 17104 @ 11 @ 1 Pos : 161 /Beko T echnisc he Dokumentation/Global e T exte/Hi nweis Originalanleitung @ 1\mod_1260433346280_2901.doc x @ 17070 @ 11 @ 1...
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