Related Manuals for stertil POWER LIFT HL 2.40 NT W UNI
Summary of Contents for stertil POWER LIFT HL 2.40 NT W UNI
- Page 1 TRANSLATION OF THE ORIGINAL OPERATING MANUAL POWER LIFT POWER LIFT HL 2.40 NT W UNI POWER LIFT HL 2.40 NT W UNI RH WASHING HALL OPERATING MANUAL AND INSPECTION BOOK Valid from: 04/2022 Serial No.:...
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Page 3: Table Of Contents
Contents Introduction ........................... 4 Assembly protocol ......................... 6 Transfer protocol ........................7 1. General information ......................8 1.1 Set up and test the lift ...................... 8 1.2 Hazard information ......................8 2.Lift master forms ......................... 9 2.1 Manufacturer ........................9 2.2 Purpose ........................... -
Page 4: Introduction
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Introduction Nussbaum products are a result of many years of experience. A high quality standard and superior concept guarantees you reliability, long lifetimes and economical operation. To prevent unnecessary damage and hazards, read this operating manual carefully and always comply with its contents. - Page 5 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Organisational measures The operating manual is always to be kept ready at the location of use of the system. Supplemental to the operating manual, refer to and comply with generally valid legal and other binding regulations for accident prevention and for environmental protection.
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Page 6: Assembly Protocol
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W After successful set up, complete this form fully, sign it, make a copy and send the original to the manufacturer within a week. The copy remains in the inspection book. Nussbaum Automotive Lifts GmbH Korker Str. -
Page 7: Transfer Protocol
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Transfer protocol The lift with serial number ............ was set up on ........at (company name) ..........in ............checked for function and safety and put into operation. The following listed people (operators) were trained to handle and care the lift after it was set up by a trained assembler of the manufacturer or a contract partner (specialist). -
Page 8: General Information
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 1. General information Technical documentation contains important information for safe operation and for retaining functional safety of the lift. • To verify lift set up, the assembly protocol form is to be completed, signed and sent to the manufacturer. -
Page 9: Lift Master Forms
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 2.Lift master forms 2.1 Manufacturer Nussbaum Automotive Lifts GmbH Korker Str. 24 D-77694 Kehl 2.2 Purpose The lift is a lifting tool for raising vehicles with a total weight of max. 4000 kg in normal workshop operation, for a maximum lift distribution of 3: 2 or 2:3 in the drive-in or against the drive-in direction. -
Page 10: Changing The Assembly Location
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 2.4 Changing the assembly location Inspections by a technical expert are required before recommissioning (date, type of change, specialist signature) ..........................................................................................Name, address of technical expert ...................... -
Page 11: Declaration Of Conformity
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 2.5 Declaration of conformity - 11 -... -
Page 12: Technical Information
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 3. Technical information 3.1 Technical data Total weight 700 kg Load carrying capacity: 4000 kg Loading a lifting arm: A single load from only one lifting arm may not happen Load distribution max. -
Page 13: Datasheet
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 3.3 Datasheet - 13 -... - Page 14 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W - 14 -...
- Page 15 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Power Lift HL 2.40 NT W UNI RH - 15 -...
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Page 16: Hydraulic Plan
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 3.4 Hydraulic plan - 16 -... - Page 17 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Original hose set ______________________________________________ 230HLNT01090 Hose set extensions for refitting ___________________________________ 230HLNT01091 Hose set extensions from the factory _______________________________ 230HLNT01092 - 17 -...
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Page 18: Electrical Circuit Diagram
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 3.5 Electrical circuit diagram - 18 -... - Page 19 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W - 19 -...
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Page 24: Safety Regulations
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 4. Safety regulations When working with lifts comply with legal accident prevention regulations according to BGG945: Comply with inspection of lifts; BGR500, operation of lifts; (previously VBG14). Particular attention is drawn to compliance with the following regulations: •... -
Page 25: Operating Manual
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 5. Operating manual When handling the lift, it must absolutely comply with safety regulations. Carefully read the safety regulations in Section 4 before first operation! 5.1 Positioning the vehicle •... -
Page 26: Lift Synchronisation
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W See to it that the lifting arm blocks are ratcheted in after the vehicle has been accepted. Figure: Hydraulic unit with operating element Lift/lower button and main switch 5.3 Lift synchronisation •... -
Page 27: Behaviour In Cases Of Error
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 6. Behaviour in cases of error Defective operational readiness of the lift may be due to a simple error. Check the system for the listed sources of error. If the error cannot be removed after an inspection to the named causes, then inform customer service or your dealer Independent repairs to the lift, especially on the safety devices, as well as inspections and repairs to electrical systems are prohibited. -
Page 28: Emergency Discharge
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 6.1 Emergency discharge There is the option of placing the lift into the lowest position with a simple operation. An emergency discharge can only be done by personnel who are trained to operate the lift. -
Page 29: Maintenance And Care
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 7. Maintenance and care Before maintenance, do all preparation work so there is no danger to life or limb or object damage during maintenance and repair work. Legal principles: BSV (operating equipment regulation) + BGR500 (Operation of work equipment) Value is placed on long lifetimes and safety in the development and production of Nussbaum products. - Page 30 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Type of maintenance Maintenance plan Time frame Model and information signs, labels, brief operating Daily instructions, safety stickers and warning information are to be cleaned and exchanged if damaged. At least 1 x per Check the lifting arm block and gear for wear.
- Page 31 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W All weld seams must have a visual inspection. Stop At least 1 x per the system and contact the manufacturer if there are year cracks or breaks in weld seams of the lift. Check electrical components for function and condition.
- Page 32 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Excerpt from BGR237 Specifications for the hydraulic hose lines Recommended exchange intervals Normal specification: 6 years (operation duration including max. 2 years storage time Increased demands e.g. by Increased usage times e.g. multi-shift, short cycle times and pressure impulses.
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Page 33: Cleaning The Lift
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 7.2 Cleaning the lift The platform is suitable for use in a washing hall. Regular and expert care is important and helps retain the value of the lift. Additionally, it can also be a pre-requisite for retention of guarantee claims for any damages resulting from improper handling. -
Page 34: Assembly And Commissioning
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 8. Assembly and commissioning Figure 20: 8.1 Set up guidelines • Lift set up is done by trained manufacturer personnel or a contract partner. Set up is to be done according to the assembly instructions. - Page 35 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Cross-beam Riser Riser Counter column Operating column Short lifting arm Short lifting arm Operating unit Figure 21: Complete assembly view without riser extension (similar to figure) A foundation must be made according to the "Foundation plan" sheet regulations. Also a level, set up surface must be ensured for the lift so there is continuous contact between the lift and the concrete floor.
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Page 36: Lift Assembly With Riser Extension
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Before anchoring the lift, check whether the concrete is of quality C20/25 up to the finishing level of the completed floor. In this case, determine the anchor length from the "Selection of anchor length without floor covering (in appendix) data sheet. - Page 37 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Auf die gewünschte Höhe einstellen (von 100 mm bis 900 mm in 100 mm schritten) je nach Deckenhöhe Adjust to the wished height, (from 100mm up to 900 mm) depends to the ceiling height. Régler en hauteur (de 100mm à...
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Page 38: Retrofitting The Riser Extension
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 8.1.3 Retrofitting the riser extension Extension Extension Die optionalen Steigrohrverlängerungen werden in einem Karton angeliefert. The Riser pipes where delivered in a box. Les rehausses sont livrées en carton. Mitgelieferte Teile bereitlegen Prepair the different pieces. - Page 39 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Steigrohrverlängerung auf das vorhandene Steig- rohr aufsetzen. Offene Seite zeigt nach innen Place the riser Pipes on the top of the column. The opening shows to the inner side. Placer la rehausse sur le pont, partie ouverte vers l’intérieur.
- Page 40 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Vorhandene Hydraulikleitungen entfernen. Change the position of the Hydraulic pieces. Do not remove the colour marking. Modifier la position des raccords hydrauliques. Ne retirez pas la marque d'encre. T-Stück und Winkel wie auf Bild sichtbar lösen und driven.
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Page 41: First Filling
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Blau an K1 an der Bediensäule anschließen Install the blue on K1 at the master column. Bleu vérin K1cote commande. Abdeckblech auf Länge zuschneiden und montieren. Cut the cover plate and fix it. Couper le cache à... -
Page 42: Lifting Arm Assembly
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W • Do not fill the oil tank to the upper edge as otherwise during lowering, the oil return flow from the tank can pull resulting in an extremely slow lift speed in the upper area. 8.2 Lifting arm assembly •... -
Page 43: Changing The Assembly Location
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 8.5 Changing the assembly location To change the assembly location the pre-conditions must be met according to the assembly guidelines. The location change is to be done according to the following sequence: •... - Page 44 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Betonqualität min C20/25 normal bewehrt Quality of concrete Normal armouring Änderungen vorbehalten! subject to alterations! sous réserve des modifications! HL 2.40 NT Hilti injection anchor Betonboden / concrete floor ohne Bodenbelag / without floor pavement (tiles) Dübel HIT-V-5.8 M10x130...
- Page 45 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Marking the anchoring depth Änderungen vorbehalten! subject to alterations! sous réserve des modifications! fischer anchor HL 2.40 NT Dübel typ of dowel FH 15/50 B FH 18 x 100/100 B FH 24/100 B Order No.
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Page 46: Single Safety Inspection Before Commissioning
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Single safety inspection before commissioning Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column .... -
Page 47: Regular Safety Inspection And Maintenance
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Regular safety inspection and maintenance Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column .... - Page 48 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Regular safety inspection and maintenance Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column ....
- Page 49 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Regular safety inspection and maintenance Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column ....
- Page 50 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Regular safety inspection and maintenance Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column ....
- Page 51 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Regular safety inspection and maintenance Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column ....
- Page 52 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Regular safety inspection and maintenance Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column ....
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Page 53: Exceptional Safety Inspection
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Exceptional safety inspection Complete and leave in the inspection book Serial number: ____________________________ Defect Reinspect Test step missing Remarks ---------------------------------------------------------------------------------------------------------------------------------------- Model plate ............ ..........Brief operating instructions on the column .... ... -
Page 54: Replacement Parts List
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W 10. Replacement parts list - 54 -... - Page 55 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W - 55 -...
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Page 65: Lifting Arm
Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Lifting arm: - 65 -... - Page 66 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W - 66 -...
- Page 67 Operating Manual and Inspection Book POWER LIFT HL 2.40 NT W Nussbaum Automotive Lifts GmbH • Customer service • Korker Str. 24 • D 77694 Kehl-Bodersweier www.nussbaumlifts.com • e-mail: service@nussbaumlifts.com Service hotline Germany: 0800 5 288 911 Service hotline international: +49 180 15 288 911 PB POWER LIFT HL 2.40 NT WHV DE V4.0.docx| 08.02.2023 | Version 4.0 - 67 -...
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