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mru SWG 100 SYNGAS User Manual

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SWG 100 SYNGAS
USER MANUAL
6512EN-SYN

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Summary of Contents for mru SWG 100 SYNGAS

  • Page 1 SWG 100 SYNGAS USER MANUAL 6512EN-SYN...
  • Page 2 MRU GmbH is not permitted. Version: Pos : 6 /TD _SWG/Einl eitung/C opyright @ 1\mod_1655884929522_4270.docx @ 10215 @ @ 4 Producer: Version: 1.0...

  • Page 3: Table Of Contents

    Taking back parts containing harmful substances Taking back electrical equipment Weather and environmental conditions General important instructions for the plant operator MRU Warranty conditions Representation of safety and warning notes Information on the unit and safety Safety manual General information...
  • Page 4 Mounting the heated sampling line on the sample gas inlet Connecting the alarm relay 5.7.1 Connecting the RS-485 interface Switching on the unit Operation Operating and display elements Menu structure 6.2.1 Measuring menu structure 6.2.2 Open submenu Setting options Measuring menu 6.3.1 Switch to Zoom/Standard display mode 6.3.2...
  • Page 5 7.2.4 Purging (Cycle Phase Details) Example for a measurement cycle configuration Cycles-Timer: Interception of Events 7.4.1 Calling up the cycle timer 7.4.2 1.1.2 Menu structure 7.4.3 Setting the cycle timer (example) Update software 7.5.1 Overview: Possible system updates 7.5.2 Updating the main unit 7.5.3 Updating the different modules Option...
  • Page 6 9.3.3 Device settings 9.3.4 Special information about Modbus-Slave function 9.3.5 Special information about Profibus – Slave function Option: RS-485 to USB converter 9.4.1 RS-485 Converter connection and configuration Option: MRU4Win 9.5.1 MRU4Win start and settings Option: auto calibration 9.6.1 General warnings Service and maintenance 10.1 Preparation and instruction for maintenance 10.2 Regular maintenance work by the operator...
  • Page 7 12.4 Position plan Maintenance: Option HD Probe with back-purge 13.1 Contents: Spare parts set HD probe SWG #60912-3 13.2 HD probe: Replace ceramic filter 13.3 HP probe: Replacing the flange seals 13.4 HD-probe dimensions Pos : 10 /Steuermodul e/Abs chnittw ec hs el fortlaufend @ 1\m od_1680695673834_0.doc x @ 15933 @ @ 1...

  • Page 8: About This Manual

    1.4 Taking back parts containing harmful substances MRU GmbH undertakes to take back all parts supplied by us which contain hazardous substances and which cannot be disposed of in the normal way.

  • Page 9: Taking Back Electrical Equipment

    1 About this manual 1.5 Taking back electrical equipment MRU GmbH undertakes to take back for disposal all electrical appliances sold after 13 August 2005. The return of the appliances must be free of charge for MRU. 1.6 Weather and environmental conditions The analyser is designed for ambient temperatures of -40°C to +50°C.

  • Page 10: General Important Instructions For The Plant Operator

    1 About this manual 1.7 General important instructions for the plant operator To guarantee continuous operation of the analyser, the functions, processes, and operation of the analyser must be monitored regularly by the plant operator – especially in case of any initial installation. Thus, it will be possible to take suitable measures to improve the availability and lifetime of the analyser.

  • Page 11: Mru Warranty Conditions

    The service of a guarantee conditions will not enlarge the guarantee time. Demands because of consequential damages are excluded. MRU is not responsible for the transport costs for the warranty or replacement. MRU reserves the right, to determine individual conditions or exceptions.

  • Page 12: Representation Of Safety And Warning Notes

    1 About this manual 1.9 Representation of safety and warning notes Unit-specific safety instructions are placed before dangerous action. DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 13: Information On The Unit And Safety

    2 Information on the unit and safety Pos : 11.2 /TD _SWG/Sic herheit/SI_Allgem eine Sicherheits hi nweis e @ 1\m od_1681882432744_4270.docx @ 16393 @ 12222 @ 4 2 Information on the unit and safety 2.1 Safety manual The safety manual supplied with the unit contains all the general information and safety instructions for the units.

  • Page 14: Qualified Personnel

    2 Information on the unit and safety ❗ Ensure to hand over all documents to when handing the unit over to others. 2.3 Qualified personnel WARNING Qualified personnel The units may only be installed and commissioned by qualified and competent personnel. For the purposes of these instructions, qualified personnel are persons who are familiar with the installation, commissioning and operation of this product and who have qualifications appropriate to their work, such...

  • Page 15: Fire (Explosion) Hazard Due To Sample Gas

    14ml/min), then - to protect the device additional measures are required to protect the device. If you do not have a practicable solution, please contact MRU. Pos : 11.4 /Steuermodul e/------------ Seitenum bruc h ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 16: Intended Use

    2 Information on the unit and safety Pos : 11.5.1 /TD _SWG/Übersc hriften/Ebene 2/U 2_Bestimmungsgem äßer Gebr auc h @ 1\m od_1688115292788_4270.docx @ 20270 @ 2 @ 4 2.5 Intended use Pos : 11.5.5 /TD _SWG/Ei nleitung/SI_Bestimmungsgem äßer Gebrauc h.SWG100 SYNGAS @ 1\m od_1682414306338_4270.docx @ 16702 @ @ 4 DANGER Risk of explosion in explosive atmospheres There is a risk of explosion in explosive atmospheres.

  • Page 17: Service Description

    Pos : 13.4 /TD _SWG/Besc hrei bung/BES_Leistungs beschr eibung.SWG100 SYN @ 1\mod_1682412111813_4270.docx @ 16693 @ 3 @ 4 3.1.1 Performance description The SWG 100 SYNGAS is a stationary gas analysis system for continuous synthesis gas measurements. It is intended for clean applications, these can be exemplary: •...

  • Page 18: Configurations And Type Plate

    3 Service description 3.2 Configurations and type plate You can read the respective configuration of your unit on the type plate. Number Description Product name Serial number Power supply Electrical power Permissible ambient temperature Detectable sample gases and their measuring ranges Manufacturer's date Markings here as example Pos : 14 /Steuermodul e/------------ Seitenum bruc h ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 19: Device Description

    4 Device description Pos : 15.1 /TD _SWG/Übersc hriften/Ebene 1/U 1_Ger ätebesc hrei bung @ 1\mod_1670924081018_4270.docx @ 13224 @ 1 @ 4 4 Device description Pos : 15.4 /TD _SWG/Besc hrei bung/BES_Gerätebesc hr eibung.SWG100 Sy ngas @ 1\m od_1682329217699_4270.docx @ 16583 @ 2 @ 4 4.1 Unit description # Description Description...

  • Page 20: Operation Unit

    4 Device description 4.2 Operation unit The control unit is used to operate the unit. In addition, the SD card slot is located on the back of the control unit. Description TFT-Display Control-keys Function keys SD-card slot.

  • Page 21: Installation

    5 Installation Pos : 18 /Steuermodul e/------------ Seitenum bruc h ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1 Pos : 19.1 /TD _SWG/Montage/TB_Installationsreg eln__.SW G @ 1\mod_1668429836966_4270.docx @ 12630 @ 12 @ 4 5 Installation You will learn how to assemble and install the device correctly. The installation work includes: •...

  • Page 22: Components And Terms Used

    5 Installation Pos : 19.5 /TD _SWG/Montage/TB_Vorstellung der Kom ponenten.SWG100 Sy ngas @ 1\m od_1682330048975_4270.doc x @ 16588 @ 2 @ 4 5.2 Components and terms used The components and the terms used are presented here. You will need these components for on-site installation. Description Description HD-probe...
  • Page 23 5 Installation Pos : 19.10 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 24: Mounting The Device

    5 Installation Pos : 19.12 /TD_SWG/M ontage/T B_Aufstellor t und Vor ber eitung_Fam.SWG @ 1\m od_1668669848669_4270.doc x @ 12715 @ 23 @ 4 5.3 Mounting the device CAUTION Risk from a net weight greater than 10 kg This may result in overloads or crush injuries. ...

  • Page 25: Door Distance

    5 Installation 5.3.1 Door distance Position Description 120°-180° depending on the type of device Min. 1000 mm. Door hinges are on the right. 5.3.2 Dimensions and drilling plan Wallmounting with: • 4xM12 screws with strength class 8.8. ☛ See 12.3 / Wiring diagram Seite 152 Pos : 19.13 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 26: The Power Supply

    5 Installation Pos : 19.14 /TD_SWG/M ontage/T B_Spannung ansc hließ en.SWG100 SYN GAS @ 1\m od_1682423384436_4270.docx @ 16721 @ 23333 @ 4 5.4 The power supply In this section you will learn • important safety-relevant information about the structure of the power supply safety concept.
  • Page 27 5 Installation WARNING Risk of serious damage to property and personal injury due to improper electrical installation. Safe electrical installation can only be guaranteed if the person carrying out the installation has proven knowledge in the following areas:  Connection to the installation network. ...

  • Page 28: Connecting The Power Supply Box

    5 Installation 5.4.3 Connecting the power supply box First you must connect the power supply box to the unit. PREREQUISITE: CONNECT THE POWER SUPPLY BOX TO THE UNIT ☑ A suitable 1.50 m² 5G installation cable. ☑ Power supply box TEPS Description T1 Relay...

  • Page 29: Connecting The Power Supply To The Power Supply Box

    5 Installation 5.4.4 1.1.4 Connecting the Power Supply to the Power Supply Box Next, you must connect the power supply to the power supply box. PREREQUISITE CONNECT VOLTAGE SUPPLY ☑ 3-core installation cable with PE, L and N phases. TEPS Fig.1 ▶...

  • Page 30: Connecting Inputs And Outputs

    5 Installation Pos : 19.21 /TD_SWG/M ontage/T B_Ansc hlüss e m ontier en_F am.SWG100 SYN GAS @ 1\m od_1682492600709_4270.docx @ 16788 @ 2 @ 4 5.5 Connecting inputs and outputs DANGER Risk due to toxic gases Noxious gases are sucked in by the measuring device and released into the ambient air.
  • Page 31 5 Installation EQUIRED COMPONENTS ☑ DN4/6 mm Filter-nozzle unit ☑ DN 10/12 mm vent fitting ☑ DN4/6 mm condensate fitting ☑ 1/8G zero gas-fitting ☑ 1/8G copper sealing ☑ Spanner with size: 16 mm STEPS NSTALL FITTINGS Description # Description DN4/6 mm Filter-nozzle 2 G1/8 copper sealing unit...
  • Page 32 5 Installation ▶ Screw the DN6/4 zero gas-fitting hand-tight into the zero gas inlet (Fig. 1 (5)). ▶ Screw the DN10/12 mm vent connection hand-tight into the vent (Fig.1 (4)). ▶ Screw the DN4/6 mm Filter-nozzle unit into the calibration gas inlet and the sample gas inlets (Fig.

  • Page 33: Mounting The Heated Sampling Line On The Sample Gas Inlet

    5 Installation Pos : 19.27 /TD_SWG/M ontage/T B_Sonde und H eizsc hlauc h m ontieren.F am.SWG-C EM @ 1\mod_1670342984462_4270.docx @ 13038 @ 2 @ 4 5.6 Mounting the heated sampling line on the sample gas inlet DANGER Fire hazard Unrolled heated sampling line heats up and can catch fire. Burns can lead to death.
  • Page 34 5 Installation Side and description Mounting the heated sampling line to the device Mounting the heated sampling line to the HD-probe Mounting the HD-probe to a measurement point. REREQUISITE ☑ HD heated sampling line ☑ HD probe ☑ 1x support sleeves ☑...
  • Page 35 5 Installation TEPS NROLL THE HEATED SAMPLING LINE Side To device To HD-probe Fig 1 DANGER – Fire hazard. Unroll the heated sampling line, before use it. ▶ Unroll the heating sampling line. The 2 ends of the heated sampling line appears. One side is for the device installation.
  • Page 36 5 Installation TEPS OUNTED HEADED SAMPLING LINE IN DEVICE ▶ Insert side A of the heated sampling line into the Sample gas Inlet of the device. Description Retaining clips Fig.2 ▶ Press the retaining clips of the heated sampling line adapter together (Fig.2 (1)).
  • Page 37 5 Installation WARNING – Fire hazard. Wire the harness correctly. Wrong wiring cause fire. ▶ Wire the wiring harness to the X1 terminal Fig. 3). Cable strand colour Function Brown L-heating hose Blue N-heating hose Green TH+ heated hose White TH- heated hose Purple L-probe...
  • Page 38 5 Installation Description PTFE hose PTFE nut Clamping ring Fig.4 ▶ Connect the PTFE hose to the gas inlet (Fig.3). ✔ Side A is ready mounted.
  • Page 39 5 Installation HD-P TEPS OUNTED HEATED SAMPLING LINE TO ROBE SIDE Fig.5 ▶ Open the cover of the HD-probe (Fig.4). Fig. 6 ▶ Insert side B of the heated hose into the HD probe inlet (Fig. 5). Description Retaining clips Fig.
  • Page 40 5 Installation Description Support sleeve Upper clamping ring Lower clamping ring Tube nut Fig. 8 ▶ Connect the PTFE hose to the tube fittings (Fig. 7 (1-4)). ▶ Install the PTFE hose to the sample gas outlet of the HD-Probe (Fig. 7). NOTE To ensure that the tube fitting is properly tight, turn the tube nut 04 with a spanner SW 18 one and a half times.
  • Page 41 5 Installation Fig. 9 ▶ Insert the probe plug into the probe socket (Fig. 8) ▶ Close the cover of the HP probe. ✔ You have mounted the heating hose with the probe and the unit.
  • Page 42 5 Installation TEPS OUNTING THE DAPTER FLANGE Description # Description HD-probe sealing 2 HD-probe tube Male coupling NS7,2 for 4 Female coupling NS 7,2 for compressed air compressed air. Fig. 1 ☛ Technical data about the pressure quality and value, see appendix. ▶...
  • Page 43 5 Installation Description Grafit sealing Adapter flange Washer M12 Nut M12 Fig. 2 ▶ Screw the probe-tube on the HD-probe. ▶ Mount the HD-probe on the adapter flange. Fig. 3 ✔ The HD-probe is mounted. Pos : 19.28 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 44: Connecting The Alarm Relay

    5 Installation Pos : 19.29 /TD_SWG/M ontage/T B_Al armrelay _F am.SW G-1131 @ 1\m od_1669798899036_4270.docx @ 12942 @ 2 @ 4 5.7 Connecting the alarm relay Your unit has an alarm relay. The alarm relay is triggered when a system alarm is triggered in the unit.

  • Page 45: Connecting The Rs-485 Interface

    5 Installation Pos : 19.33 /TD_SWG/M ontage/T B_R S-485 Schnittstelle_Fam .SW G-1131 @ 1\mod_1669808294972_4270.docx @ 12949 @ 3 @ 1 5.7.1 Connecting the RS-485 interface The unit has an RS-485 interface. You have the option of retrieving different data via Modbus (RTU). You will find the RS-485 interface connection on the BUS module, inside the unit.

  • Page 46: Switching On The Unit

    5 Installation Pos : 21.1 /TD _SWG/Inbetri ebnahm e/T B_Ger ät ei nsc halten 1131 @ 1\mod_1669881295916_4270.docx @ 12965 @ 2 @ 1 5.8 Switching on the unit Here you will find out to switch on the main switch. STEPS Fig.
  • Page 47 5 Installation Fig. 3 The main measurement window appears. The grey background means that the measurement mode is not active (Fig. 3). The first zero point measurement is started. ▶ Wait until the unit has completed the first purging phase and zeroing. This process takes about 5 minutes.

  • Page 48: Operation

    6 Operation Pos : 21.5 /TD _SWG/Bedienung/T B_Allgemei ne Bedienungen.SWG @ 1\m od_1657270241203_4270.docx @ 10660 @ 122332333323333333333323333333 @ 1 6 Operation In this chapter you will learn how to operate the unit and make different settings. It deals in particular with: •...

  • Page 49: Menu Structure

    6 Operation 6.2 Menu structure After switching on, the unit is in the measuring menu. Press the function key • to access the " ". STORAGE MENU • Press the function key to access the " ". EXTRAS MENU Here you can see the general menu structure.

  • Page 50: Measuring Menu Structure

    6 Operation 6.2.1 Measuring menu structure Here you can see the structure of the measuring menu. Description Menu bar Display field Function bar 6.2.2 Open submenu Each menu item has a submenu. The submenu may contain additional functions. TEPS ▶ Open the menu item you are interested in. In this example, the menu "...

  • Page 51: Setting Options Measuring Menu

    6 Operation 6.3 Setting options Measuring menu You can perform the following actions in the measurement window. • Change the display mode: Zoom / Standard • Change measurement page. • Display last measurement point values • Individual configuration of the measurement window content. 6.3.1 Switch to Zoom/Standard display mode TEPS ▶...

  • Page 52: Displaying The Last Measuring Point Values

    6 Operation 6.3.3 Displaying the last Measuring Point Values You can display the last values of the measuring points that are not active. REREQUISITE ☑ Your unit has several measuring points. ℹ You do not interrupt the active measurement. However, you can view the last values of the last measuring points.

  • Page 53: Configuring The Measurement Window

    6 Operation 6.3.4 Configuring the Measurement Window You can change the order of the displayed measurement values in the measurement window. TEPS ▶ Press the menu key in the measurement window. The blue submenu appears. ▶ Select " ". DEFINE MEASUREMENT WINDOW The measurement window is active again.

  • Page 54: Menu: Extras

    6 Operation 6.4 Menu: Extras 6.4.1 General settings Menu path: EXTRAS / GENERAL SETTINGS. Setting Operation Setting options LCD Brightness Arrow keys ( - ) 20%...100% Country Arrow keys ( - ) Several Language Arrow keys ( - ) Several Key signal Arrow keys ( - ) ON / OFF...

  • Page 55: Measurement Configuration

    6 Operation 6.4.2 Measurement configuration ℹ Menu path: EXTRAS / MEASUREMENT CONFIGURATION In this menu you can set the temperature unit used and the volume flow. Settings Operation Temperature unit Arrow keys ( - ) °C / F Sample flow Arrow keys ( - ) 30…70 l/h 6.4.3 Adjustment menu...

  • Page 56: Event Viewer

    6 Operation 6.4.6 Event viewer ℹ Menu path: EXTRAS / EVENT VIEWER In this menu, you can view various events, such as times of zeroing or error messages. 6.4.7 Device Info ℹ Menu path: EXTRAS / INFO MAIN DEVICE In this menu you get general information about your unit. You can also update the various built-in modules here.

  • Page 57: Set The Modbus

    6 Operation 6.4.8 Set the Modbus TEPS ▶ Open the menu: Modbus:  EXTRAS / GENERAL SETTINGS The menu window Modbus Slave Settings opens. ▶ Set the required baud rate, slave address and parity / stop bits. ▶ Exit the menu. ▶...

  • Page 58: Set Date & Time

    6 Operation 6.4.9 Set Date & Time The unit automatically saves measured values including a time stamp. Therefore, the system clock of the unit should be set correctly. TEPS ▶ Open the menu: Set date & time:  . EXTRAS / GENERAL SETTINGS The menu window opens.

  • Page 59: Menu: Data-Store

    6 Operation 6.4.10 Menu: Data-store The measured values are stored internally in the unit. Data storage • The unit can store up to 20 000 readings. • The unit stores the current measured values at the end of the measuring cycle for each measuring point. •...

  • Page 60: Calling Up The Data Memory Menu

    6 Operation 6.4.11 Calling up the data memory menu In the memory menu, you can view your saved data: • View • Export • Transfer to other data formats. TEPS ▶ Go to the MEASUREMENT WINDOW -key in the measurement window. ▶...

  • Page 61: Displaying Stored Values In Text Mode

    6 Operation 6.5 Displaying stored values in text mode To read stored measurements in text mode, proceed as follows: TEPS ▶ Enter the DATA MEMORY MENU ▶ Press the -key = „VIEW TEXT” The last stored measurement is displayed. ▶ Navigate through the measurements with the right/left-keys until you find your measurement.

  • Page 62: Displaying Stored Values In Graphic Mode

    6 Operation 6.5.1 Displaying stored values in graphic mode To read stored measurements in text mode, proceed as follows: TEPS ▶ Enter the DATA MEMORY MENU ▶ Press the -key = “ ”. VIEW GRAPHIC The last stored measurement is displayed. ▶...

  • Page 63: Setting The Csv Format

    6 Operation 6.5.3 Setting the CSV format You can set the CSV format directly on the unit. Steps ▶ Call up the DATA MEMORY MENU ▶ Press the menu key opens. SUBMENU ▶ Open the menu item. CSV SETTINGS menu opens (see picture below). CSV SETTINGS ▶...

  • Page 64: Setting The Measuring Cycle

    7 Setting the measuring cycle Pos : 21.7 /TD _SWG/Inbetri ebnahm e/T B_M essz yklus ei nstellen.SWG @ 1\m od_1657201351336_4270.docx @ 10614 @ 123333233332 @ 4 7 Setting the measuring cycle You have the possibility to configure an individual measuring cycle. There are the phases: •...

  • Page 65: Delete Phase

    7 Setting the measuring cycle 7.1.2 Delete Phase TEPS ▶ Use the up/down arrow keys to select the phase to be deleted. ▶ Press the function key to delete the phase. ✔ You have deleted the phase. 7.1.3 Insert phase TEPS ▶...
  • Page 66 7 Setting the measuring cycle The two auto configurations in comparison.

  • Page 67: Phase Submenus: Setting Options

    7 Setting the measuring cycle 7.2 Phase submenus: Setting options Here you can find out which settings are possible in the phase submenus. 7.2.1 Zeroing (Cycle Phase Details) In the menu, the details of the cycle phase for zeroing can be viewed and, if necessary, changed.

  • Page 68: Stand By (Cycle Phase Details)

    7 Setting the measuring cycle 7.2.3 Stand by (cycle Phase details) Within this cycle phase, the flushing time and the idle time can be set. • Duration of the phase: Total idle time. • Purge time: Purging of the unit with ambient air through the zero gas inlet.

  • Page 69: Example For A Measurement Cycle Configuration

    7 Setting the measuring cycle 7.3 Example for a measurement cycle configuration In this chapter, an individual and fictitious measurement cycle is created. The measurement cycle should have the following sequence: Stand-by (with purge time: 3 min. and resting phase Zeoring (25 min.) Zeroing (15 min.) 10 min.)

  • Page 70: Cycles-Timer: Interception Of Events

    7 Setting the measuring cycle Pos : 21.9 /TD _SWG/Inbetri ebnahm e/T B_Z yklus-Tim er ei nstellen_Fam .SW G @ 1\mod_1661322739397_4270.docx @ 11165 @ 2333 @ 4 7.4 Cycles-Timer: Interception of Events The cycle timer is used to capture an event from the measurement phase. In doing so, the resting phases or zero point measurements are set in such a way that the event always falls within the measuring phase.

  • Page 71: Setting The Cycle Timer (Example)

    7 Setting the measuring cycle Fig. 2: In the example shown, the measuremen phase always ends at 12 o`clock, 2 o`clock, 4o`clock, 6 o`clock, 8 o`clock, 10 o`clock, 0 o´clock, 2 o`clock, 4 o`clock, 6 o`clock, 8 o`clock or 10 o`clock. The means that the zero point measurements (except the first one after power-on) are always started at these time.
  • Page 72 7 Setting the measuring cycle Unit 1st ending of phase 2nd zero phase begins at… 21:20 21:20 20:00 20:00 20:40 20:40 Tab. 2: Pos : 21.10 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 73: Update Software

    7 Setting the measuring cycle Pos : 21.11 /TD_SWG/W artung/T B_SWG Firmware update_F am.SW G @ 1\mod_1657788046365_4270.docx @ 10805 @ 233 @ 4 7.5 Update software If necessary, the analyser and the various installed options can be updated. The following options are affected: •...

  • Page 74: Updating The Main Unit

    7 Setting the measuring cycle 7.5.2 Updating the main unit TEPS To update the main unit, proceed as follows. ▶ Copy the firmware directly to an SD card. Make sure that the firmware is copied in the main menu. ▶ Insert the SD card into the SD card reader of the unit. This is located behind the control unit.

  • Page 75: Updating The Different Modules

    7 Setting the measuring cycle 7.5.3 Updating the different modules In addition to the main unit, the individual BUS modules can also be updated. Proceed as follows. TEPS ▶ Copy the firmware directly to an SD card. Make sure that the firmware is copied in the main menu.

  • Page 76: Option: Io Module

    8 Option Pos : 23.1 /TD _SWG/Übersc hriften/Ebene 1/U 1_Ü berschrift Opti onen @ 1\mod_1658473262760_4270.docx @ 11026 @ 1 @ 4 8 Option Pos : 23.3.1 /TD _SWG/Opti onen/OP_65430_IO-M odul_F am.SWG @ 1\m od_1658473229572_4270.docx @ 11000 @ 2333333 @ 4 8.1 Option: IO module IO modules are the interface for signal transmissions, remote control and for reading signals from transmitters.

  • Page 77: Pin Assignment

    8 Option 8.1.2 Pin assignment The following pin assignment diagram shows where the different pins, with their respective functions, can be found and which pins have a double assignment. Pin assigment of IO modul...
  • Page 78 8 Option The table shows the assignment of the respective individual pins. AO1+ / AO1- 500R Nein AO2+ / AO2- 500R Nein AO3+ / AO3- 500R Nein AO4+ / AO4- 500R Nein AL1+ / AL1- 500R Nein AL2+ / AL2- 500R Nein PWROUT...

  • Page 79: Analogue Outputs 4-20 Ma (Ao1-Ao4)

    8 Option 8.1.3 Analogue outputs 4-20 mA (AO1-AO4) Installation/Connection ☛ Assignment: See 1.1.2 Pin assignment Setting up analogue output You can set up to 4 analogue outputs per IO module. Precondition: The IO module option is installed. ▶ Open the path " "...

  • Page 80: Alarm Output Setting (Al1-Al2)

    8 Option 8.1.4 Alarm Output Setting (AL1-AL2) Installation/Connection ☛ Assignment: See Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden werden.. Setting the alarm output You can set up 2 alarm outputs per IO module. Precondition: The IO module option is installed. ▶...

  • Page 81: Aux Input For Transmitter (Ai1-Ai4)

    8 Option Setting the measuring point, the measured variable, the limit value and the alarm side (exceeding or falling below). 8.1.5 AUX input for transmitter (AI1-AI4) ☛ Assignment: See Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden werden. The following 4-20 mA transmitters can be read in at the AUX inputs: •...
  • Page 82 8 Option Connection: 2-wire transmitter 2-wire transmitter, connected to the 12 VDC of the IO module. Connection: 4-wire transmitter 4-wire transmitter, connected to the 12 VDC supply of the IO module.

  • Page 83: Set Up Aux Input

    8 Option 8.1.6 Set up AUX input You can assign 4 AUX inputs per IO module. Precondition: An IO module is installed. ▶ Open the path " ". EXTRAS / CONFIGURATION AUX INPUTS ▶ Select and activate the respective AUX input. Selection window example: I/O 1/1 = first IO module at the first AUX input.

  • Page 84: Configuration External Control (Option: I/O Module)

    8 Option 8.1.7 Configuration External Control (Option: I/O Module) To use this function, an I/O module must be present and the function must be enabled. With this function it is possible to control the analyser remotely. The following operations can be carried out with the help of the external control: •...
  • Page 85 8 Option After everything has been set, the external remote control must be wired. Connecting the external control through 4 relays This function can be used for external switching between the tapping points. For this purpose, four external relays (e.g. from a PLC) are connected to the module inputs.
  • Page 86 8 Option Status of external signal Status Description source number Automatic sampling point switching Analyzer is sampling the point SP1 (*1, Analyzer is sampling the point SP2 (*1, Analyzer is sampling the point SP3 (*1, Analyzer is sampling the point SP4 (*1, Analyzer is sampling the point SP5 (*1, Analyzer is sampling the point SP6 (*1, Analyzer is sampling the point SP7 (*1,...
  • Page 87 8 Option Connecting an external control through four 4-20 mA input signals The 4-bit status number is formed by four 4...20 mA signals. I4-I3-I2-I1 are: 0-11 mA = 0 signal (low) / 11/12-20 mA =1 signal (high).
  • Page 88 8 Option Status of external Status Descripition signal source number Automatic sampling point switching Analyzer is sampling the point SP1 (*1, *2) Analyzer is sampling the point SP2 (*1, *2) Analyzer is sampling the point SP3 (*1, *2) Analyzer is sampling the point SP4 (*1, *2) Analyzer is sampling the point SP5 (*1, *2) Analyzer is sampling the point SP6 (*1, *2) Analyzer is sampling the point SP7 (*1, *2)
  • Page 89 8 Option Connecting an external control 4-20 mA input signal (via one input) The user has the possibility to control the analyser externally by only one input signal (see sketch below). Different commands are given by the current level at measurement input I1. The zero signal corresponds to 4 mA.
  • Page 90 8 Option Status der Status Bechreibung externen Nummer Signalquelle Automatic sampling point switching Analyzer is sampling the point SP1 (*1, *2) Analyzer is sampling the point SP2 (*1, *2) Analyzer is sampling the point SP3 (*1, *2) Analyzer is sampling the point SP4 (*1, *2) Analyzer is sampling the point SP5 (*1, *2) Analyzer is sampling the point SP6 (*1, *2) Analyzer is sampling the point SP7 (*1, *2)
  • Page 91 8 Option General notes on external control Case 1: Stand-by The stand-by mode is activated when the status number exceeds the number of installed measuring points (example: 4 installed measuring points and active status number is 5). A stand-by mode has the following sequence: •...

  • Page 92: Tcp To Mobdus Rtu Converter

    8 Option Pos : 23.3.3 /TD _SWG/Opti onen/OP_66029_Ethernet-Konverter_Fam.SWG @ 1\m od_1663680235460_4270.doc x @ 11993 @ 233 @ 4 8.2 TCP to Mobdus RTU Converter REREQUISITE • Micro USB cable. • Ethernet cable • Seneca Software Device Discovery or Software Easy-Setup (included on SD card).
  • Page 93 8 Option ▶ Switch on the unit. ▶ Connect the converter module to the network. The power LED of the converter module will light up. In the next steps, configure the module with the programme "Seneca Discovery Device". ▶ Start the programme "Seneca Discovery Device". ▶...
  • Page 94 8 Option ▶ Enter the user name "admin" and the password "admin". An input field appears in which you can make the settings. ▶ Go to the menu "Setup". ▶ In this setting field, enter both the TCP data and the Modbus RTU data of your unit.
  • Page 95 8 Option In the next step, adjust the Modbus RTU settings on the device. ▶ Open the menu F3 = EXTRAS / GENERAL SETTINGS MODBUS ▶ In this menu, adjust the Modbus RTU settings so that the settings match the RTU settings on the web server. ✔...

  • Page 96: Option: Profibus-Converter

    8 Option Pos : 23.3.5 /TD _SWG/Opti onen/OP_66029_R S485 z u Profi-Buskonv erter_F am.SW G @ 1\mod_1664441106576_4270.docx @ 12098 @ 233333 @ 4 8.3 Option: Profibus-converter The Profibus converter allows a direct communication between Modbus (RTU) and a Profibus interface. •...

  • Page 97: Device Settings

    The Profibus slave function requires a Modbus Profibus converter "Seneca HD67561" installed and configured in the measuring device. • The Profibus ID is normally set to 84 by MRU. Pos : 23.3.6 /Steuermodul e/------------ Seitenumbr uc h ------------ @ 0\m od_1452083281983_0.doc x @ 743 @ @ 1...

  • Page 98: Option: Rs-485 To Usb Converter

    8 Option Pos : 23.3.7 /TD _SWG/Opti onen/OP_62543_R S485 z u U SB Konverter _Fam .SWG @ 1\m od_1664439938399_4270.doc x @ 12095 @ 23 @ 4 8.4 Option: RS-485 to USB converter The RS485/USB converter enables the communication of the device via the Modbus location with a RS-485 compatible device.
  • Page 99 8 Option Fig. 3 ▶ Connect the RS485- converter with the device. The connection will be built between the converter and the PC (Fig. 3). ▶ Open the menu Extras on the device: EXTRAS/GENERAL SETTINGS ▶ Open the submenu Modbus (F3). ▶...

  • Page 100: Option: Mru4Win

    8 Option Pos : 23.3.9 /TD _SWG/Opti onen/OP_10539_MRU 4Win_All @ 1\m od_1664439068225_4270.docx @ 12085 @ 23 @ 4 8.5 Option: MRU4Win MRU4Win is a log software. Through the software you can log and save data from the device. The software can detect devices with TCP protocol and RS-485 Modbus protocol (RTU).
  • Page 101 8 Option ▶ The live values from the device are visible on the PC. The values can be displayed as a curve or as a number. Logging and saving is possible. Pos : 23.3.10 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...

  • Page 102: Option: Auto Calibration

    9 Option: auto calibration Pos : 23.3.11 /TD_SWG/Optionen/OP_Auto- Kali brati on @ 1\mod_1671616521548_4270.docx @ 13507 @ 1 @ 4 9 Option: auto calibration With the auto-calibration option, your unit can carry out an adjustment automatically at predefined time intervals. 9.1.1 General warnings WARNING High pressure Gas cylinders are under high pressure.
  • Page 103 9 Option: auto calibration ▶ Connect the adjustment gas cylinder to Calibration gas inlet 1, Calibration gas inlet 2, etc. (Fig.1) TEPS ETTINGS Description # Description Set Auto-cal-interval 2 Next date Select of gas cylinder 4 Calibration duration Additional zero duration 6 Gas set point configuration Fig.
  • Page 104 9 Option: auto calibration Fig.2 ▶ Go to the list " " (Fig.2). GAS SET POINT CONFIGURATION ▶ Select the first gas component of your adjustment gas cylinder with the left/right arrow key ( - ). ▶ Press the -key to set the setpoint. A blue input window appears.

  • Page 105: Tcp To Mobdus Rtu Converter

    9 Option: auto calibration Pos : 23.5.3 /TD _SWG/Opti onen/OP_66029_Ethernet-Konverter_Fam.SWG @ 1\m od_1663680235460_4270.doc x @ 11993 @ 233 @ 4 9.2 TCP to Mobdus RTU Converter REREQUISITE • Micro USB cable. • Ethernet cable • Seneca Software Device Discovery or Software Easy-Setup (included on SD card).
  • Page 106 9 Option: auto calibration ▶ Switch on the unit. ▶ Connect the converter module to the network. The power LED of the converter module will light up. In the next steps, configure the module with the programme "Seneca Discovery Device". ▶...
  • Page 107 9 Option: auto calibration ▶ Enter the user name "admin" and the password "admin". An input field appears in which you can make the settings. ▶ Go to the menu "Setup". ▶ In this setting field, enter both the TCP data and the Modbus RTU data of your unit.
  • Page 108 9 Option: auto calibration In the next step, adjust the Modbus RTU settings on the device. ▶ Open the menu F3 = EXTRAS / GENERAL SETTINGS MODBUS ▶ In this menu, adjust the Modbus RTU settings so that the settings match the RTU settings on the web server.

  • Page 109: Option: Profibus-Converter

    9 Option: auto calibration Pos : 23.5.5 /TD _SWG/Opti onen/OP_66029_R S485 z u Profi-Buskonv erter_F am.SW G @ 1\mod_1664441106576_4270.docx @ 12098 @ 233333 @ 4 9.3 Option: Profibus-converter The Profibus converter allows a direct communication between Modbus (RTU) and a Profibus interface. •...
  • Page 110 The Profibus slave function requires a Modbus Profibus converter "Seneca HD67561" installed and configured in the measuring device. • The Profibus ID is normally set to 84 by MRU. Pos : 23.5.6 /Steuermodul e/------------ Seitenumbr uc h ------------ @ 0\m od_1452083281983_0.doc x @ 743 @ @ 1...
  • Page 111 9 Option: auto calibration Pos : 23.5.7 /TD _SWG/Opti onen/OP_62543_R S485 z u U SB Konverter _Fam .SWG @ 1\m od_1664439938399_4270.doc x @ 12095 @ 23 @ 4 9.4 Option: RS-485 to USB converter The RS485/USB converter enables the communication of the device via the Modbus location with a RS-485 compatible device.
  • Page 112 9 Option: auto calibration Fig. 3 ▶ Connect the RS485- converter with the device. The connection will be built between the converter and the PC (Fig. 3). ▶ Open the menu Extras on the device: EXTRAS/GENERAL SETTINGS ▶ Open the submenu Modbus (F3). ▶...
  • Page 113 9 Option: auto calibration Pos : 23.5.9 /TD _SWG/Opti onen/OP_10539_MRU 4Win_All @ 1\m od_1664439068225_4270.docx @ 12085 @ 23 @ 4 9.5 Option: MRU4Win MRU4Win is a log software. Through the software you can log and save data from the device. The software can detect devices with TCP protocol and RS-485 Modbus protocol (RTU).
  • Page 114 9 Option: auto calibration ▶ The live values from the device are visible on the PC. The values can be displayed as a curve or as a number. Logging and saving is possible. Pos : 23.5.10 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...
  • Page 115 9 Option: auto calibration Pos : 23.5.11 /TD_SWG/Optionen/OP_Auto- Kali brati on @ 1\mod_1671616521548_4270.docx @ 13507 @ 2 @ 4 9.6 Option: auto calibration With the auto-calibration option, your unit can carry out an adjustment automatically at predefined time intervals. 9.6.1 General warnings WARNING High pressure Gas cylinders are under high pressure.
  • Page 116 9 Option: auto calibration ▶ Connect the adjustment gas cylinder to Calibration gas inlet 1, Calibration gas inlet 2, etc. (Fig.1) TEPS ETTINGS Description # Description Set Auto-cal-interval 2 Next date Select of gas cylinder 4 Calibration duration Additional zero duration 6 Gas set point configuration Fig.
  • Page 117 9 Option: auto calibration Fig.2 ▶ Go to the list " " (Fig.2). GAS SET POINT CONFIGURATION ▶ Select the first gas component of your adjustment gas cylinder with the left/right arrow key ( - ). ▶ Press the -key to set the setpoint. A blue input window appears.

  • Page 118: Service And Maintenance

    10 Service and maintenance Pos : 25.1 /TD _SWG/Wartung/WA_Wartung und Servic e_F am.SWG_DE/EN @ 1\m od_1657547556595_4270.docx @ 10685 @ 122 @ 4 10 Service and maintenance WARNING Risk of electric shock from the power system voltage This may result in severe injuries or death. ...
  • Page 119 10 Service and maintenance 10.2 Regular maintenance work by the operator All inspection and maintenance work is highly dependent on the individual conditions of use and operation on site. The specified intervals are therefore to be understood as guidelines. Check Recommende Action d Intervall...
  • Page 120 10 Service and maintenance Pos : 25.5 /TD _SWG/Wartung/WA_Übersic ht und Positions plan T ausc hei nheiten.SW G100 Syng as @ 1\mod_1682333120264_4270.docx @ 16620 @ 2333 @ 4 10.3 Maintenance parts: Position overview 10.3.1 The spare parts set #13437 The spare parts set #13437 contains all important spare parts. You can see them in the table below: Element Quantity Article number...
  • Page 121 10 Service and maintenance 10.3.2 Spare part position outside Element Article number Filter mats for fan 60320...
  • Page 122 10 Service and maintenance 10.3.3 Spare part position inside Element Article number Inline filter acitvated carbon 65034 Spare parts for peristaltic pumps 13405...

  • Page 123: Article Number

    10 Service and maintenance Detail A Element Article number PTFE filter 59059 Inline filter SOx/NOx 56795 Filter element PTFE 12685 Pos : 25.10 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...
  • Page 124 10 Service and maintenance Pos : 25.11 /TD_SWG/W artung/W A_Filtermatte tausc hen.F am.SWG @ 1\m od_1671009069269_4270.docx @ 13256 @ 3 @ 1 10.3.4 Replace filter-mat REREQUISITE ☑ New filtermat TEPS ▶ Push the blue tab 01 of the filter housing. The filter housing opens.
  • Page 125 10 Service and maintenance Pos : 25.13 /TD_SWG/W artung/W A_Inli ne-Filter Aktivk ohl e.all @ 1\mod_1669644830905_4270.docx @ 12895 @ 3 @ 4 10.3.5 Replacing the inline filter activated carbon Here you will learn how to replace an inline filter. REREQUISITES ☑...
  • Page 126 10 Service and maintenance Pos : 25.15 /TD_SWG/W artung/W A_Inli ne-Filter NOx/SOx.all @ 1\mod_1669635516479_4270.docx @ 12881 @ 3 @ 4 10.3.6 Replacing the inline Sox / NOx filter Here you will learn how to replace an inline filter. TEPS Inline-Filter SOx/NOx Description Filter element Inline filter connection...
  • Page 127 10 Service and maintenance Pos : 25.17 /TD_SWG/W artung/W A_PTF E-Disc-Filter.all @ 1\mod_1669645451646_4270.docx @ 12902 @ 3 @ 4 10.3.7 Replacing the PTFE filter water stop Here you will learn how to replace a PTFE filter. REREQUISITE ☑ The unit must be de-energised before replacement. Replacing the PTFE filter ☑...
  • Page 128 10 Service and maintenance Pos : 25.19 /TD_SWG/W artung/W A_PTF E-Filter _El ement.Fam.SWG @ 1\m od_1669715952246_4270.doc x @ 12915 @ 3 @ 4 10.3.8 Replacing the PTFE element of the dust filter Here you will learn how to replace the PTFE element from the dust filter. REQUISITE ☑...
  • Page 129 10 Service and maintenance Pos : 25.21 /TD_SWG/W artung/W A_Kondens atpum pen- Schl auch taus chen.F am.SW G @ 1\mod_1670249452319_4270.docx @ 12997 @ 3 @ 4 10.3.9 Replacing the condensate pump hose After a certain period, you must replace the condensate pump hoses. TEPS Description Peristaltic pump cover...
  • Page 130 10 Service and maintenance Pos : 25.23 /TD_SWG/W artung/W A_R eduzi erei nheit_F am.SW G100-Bio @ 1\mod_1677575799036_4270.docx @ 14977 @ 3 @ 4 10.3.10 Change filter-unit on nozzle Here you will learn how to change the sinter-filter on the nozzle-filter unit.
  • Page 131 10 Service and maintenance Pos : 27.1 /TD _SWG/Übersc hriften/Ebene 2/H _Gas abgleic h durchführen @ 2\mod_1688640721176_4270.docx @ 20471 @ 2 @ 4 10.4 Gas adjustment Pos : 27.2 /TD _SWG/Wartung/WA_Abgleic h Ü bersic ht Ei nleitung _Fam .SW G @ 1\mod_1663066031056_4270.docx @ 11745 @ @ 4 The adjustment of the individual measuring sensors is described here.
  • Page 132 10 Service and maintenance Pos : 27.4 /TD _SWG/Übersc hriften/Ebene 3/H _Abgleic hflasche ansc hließ en @ 2\m od_1688641490890_4270.doc x @ 20490 @ 3 @ 4 10.4.1 Connect adjustment gas cylinder Pos : 27.5 /TD _SWG/Wartung/WA_Abgleic h Gas ansc hließ en @ 1\mod_1673352091649_4270.docx @ 13586 @ @ 4 WARNING High pressure Adjustment gas cylinder stands under high pressure.
  • Page 133 10 Service and maintenance TEPS ONNECT DJUSTMENT GAS CYLINDER ON ALIBRATION GAS NLET Description Adjustment gas cylinder Pressure reducer (max. 500 hPa) DN4/6 mm PTFE-hose Calibration gas inlet Device WARNING – Mount the Gas reducing unit DN4/6 on position 4 (see picture in the margin.) ▶...
  • Page 134 10 Service and maintenance Pos : 27.8 /TD _SWG/Übersc hriften/Ebene 3/H _Gask üv ette abgl eichen @ 2\mod_1688641656336_4270.docx @ 20499 @ 3 @ 4 10.4.2 Adjust Multi Gas Bench Pos : 27.9 /TD _SWG/Wartung/WA_Abgleic h-MGB_F am.SWG @ 1\m od_1663138324604_4270.docx @ 11816 @ @ 4 Here you learn how to calibrate a NDIR-bench.
  • Page 135 10 Service and maintenance NOTE The adjustment menu opens. The adjustment menu has the following structure. Description Gas designation with actual value Lower setpoint with current setpoint concentration and factor Upper setpoint with current setpoint concentration and factor Zero point (F1-key) Reset adjustment to standard (F3-key).
  • Page 136 10 Service and maintenance Pos : 27.11 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...
  • Page 137 10 Service and maintenance Pos : 27.12 /TD_SWG/Ü berschriften/Ebene 3/H_O2- Longlife Sensor abgleic hen @ 2\mod_1688716647352_4270.docx @ 20514 @ 3 @ 1 10.4.3 Adjust the electrochemical O2-sensor Pos : 27.14 /TD_SWG/W artung/W A_Elektroc hemischer O2- Sens or abgleic hen_Fam .SW G-CEM @ 1\m od_1673514900013_4270.docx @ 13630 @ @ 4 10.4.4 Adjust electrochemical O2 sensor Here you will learn how to replace and calibrate an electrochemical oxygen sensor.
  • Page 138 10 Service and maintenance ▶ Turn the new O2 sensor into the sensor chamber (Fig.2 (2)). ▶ Insert the new O2 sensor into the circuit board. ✔ The O2 sensor is installed. TEPS DJUSTMENT ▶ Open the adjustment menu: EXTRAS / ADJUSTMENT MENU Fig.
  • Page 139 10 Service and maintenance ▶ Confirm save. ▶ Exit the menu. ✔ The O2 sensor is calibrated. Pos : 27.15 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...
  • Page 140 10 Service and maintenance Pos : 27.16 /TD_SWG/Ü berschriften/Ebene 3/H_Elektroc hemische Sens oren 1-Punkt Abgleich @ 2\m od_1688716821505_4270.doc x @ 20530 @ 3 @ 4 10.4.5 Adjustment electrochemical sensors Pos : 27.17 /TD_SWG/W artung/W A_ECS_Sens oren 1 Punkt Abgleic h_F am.SWG @ 1\m od_1677074733234_4270.docx @ 14924 @ @ 4 WARNING Connect the adjustment gas-cylinder correctly Adjustment gas-cylinder are under high pressure and may contain toxic...
  • Page 141 10 Service and maintenance REREQUISTITE ☑ Respective sensor ☑ Adjustment gas-cylinder with 70 % of the upper measuring range ☑ Adjustment setup must be set up TEPS NSTALLING ENSORS ODEL ▶ Remove the plug from the sensor (1). ▶ Turn the sensor to be immersed out of the sensor chamber (2). ▶...
  • Page 142 10 Service and maintenance TEPS NSTALLING ENSORS ODEL ▶ Rotate the plastic holders from the circuit board (1). ▶ Remove the sensor board from the sensor (2). ▶ Remove the sensor from the sensor chamber (3). The sensor chamber can be fitted with a new sensor. ▶...
  • Page 143 10 Service and maintenance Pos : 27.19 /TD_SWG/Ü berschriften/Ebene 3/H_Param agnetisc her Sens or O2 abgleichen @ 2\mod_1688716996518_4270.docx @ 20532 @ 3 @ 1 10.4.6 Adjust paramagnetic O2-sensor Pos : 27.20 /TD_SWG/W artung/W A_Paramag netisc her O2- Sens or abgleic hen_F am.SW G @ 1\mod_1678873425971_4270.docx @ 15537 @ @ 4 Here you will learn how to replace and calibrate an electrochemical oxygen sensor.
  • Page 144 10 Service and maintenance ▶ Wait until the O2 value no longer changes. Fig. 3 ▶ Press F2. (Fig.3). The O2 sensor is calibrated at the value O2=0 vol.%. In the next step, apply ambient air to the sensor. This calibrates the sensor to the atmospheric oxygen O2 = 20.97 vol.%.

  • Page 145: Technical Data

    11 Technical data Pos : 29.1 /TD _SWG/T echnisc he Daten/TD _T ec hnisc he D aten_H @ 1\mod_1684933087375_4270.docx @ 19437 @ 1 @ 4 11 Technical data Pos : 29.2 /TD _SWG/Übersc hriften/Ebene 2/H _Allgem eine T ec hnis che D aten @ 2\m od_1688547406825_4270.doc x @ 20406 @ 2 @ 4 11.1 General technical data Pos : 29.4 /TD _SWG/T echnisc he Daten/TD _Allgemei ne Daten.SWG200 C EM.SWG100 SYN G @ 1\mod_1685516716979_4270.docx @ 19755 @ @ 4 Deutsch...
  • Page 146 11 Technical data Pos : 29.8 /TD _SWG/Übersc hriften/Ebene 2/H _Technsic he Daten: NDIR-Mes stechnik @ 2\m od_1688547988861_4270.docx @ 20424 @ 2 @ 4 11.2 Technical data: NDIR-bench Pos : 29.10 /TD_SWG/Tec hnische D aten/TD _NDIR-Messtechnik Kanäle CO/CO2/CH 4 35 mm NDIR @ 2\m od_1688978507416_4270.docx @ 20575 @ @ 4 Measuring range Comment...
  • Page 147 11 Technical data Pos : 29.16 /TD_SWG/Ü berschriften/Ebene 2/H_T ec hnische D aten EC S @ 2\m od_1688547653622_4270.docx @ 20408 @ 2 @ 1 11.3 Technical data: electrochemical sensors Pos : 29.17 /TD_SWG/Tec hnische D aten/TD _EC S O2 long-life #65419 @ 1\mod_1685520712698_4270.docx @ 19763 @ @ 4 Technische Daten O2-Long Life #65419 Technische Daten...
  • Page 148 11 Technical data Pos : 29.33 /TD_SWG/Ü berschriften/Ebene 3/H_U ntersc hiedliche M esstec hnik @ 2\mod_1688974392915_4270.docx @ 20565 @ 2 @ 4 11.4 Different measurement techniques Pos : 29.34 /TD_SWG/Tec hnische D aten/TD _WLD H2 #61238 @ 1\m od_1685525973656_4270.doc x @ 19835 @ 3 @ 4 H2 #61238 TCD (thermal conductivity Wärmeleitfähigkeitsdetektor...
  • Page 149 12 Appendix Pos : 31.1 /TD _SWG/Anhang/AH _Anhang @ 1\mod_1658329671652_4270.docx @ 10855 @ 1 @ 4 12 Appendix The appendix has the follow contents: • Mechanical drawing • Gas flow diagram • Wiring diagram • Position plan Pos : 31.2 /Steuermodul e/------------ Seitenum bruc h ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1...
  • Page 150 12 Appendix Pos : 31.3 /TD _SWG/Anhang/AH _M echanisc he Zeic hnung_H.SWG @ 1\m od_1683190004111_4270.doc x @ 17048 @ 2 @ 4 12.1 Mechanical drawing Pos : 31.7 /TD _SWG/Anhang/AH _M echanisc he Zeic hung.SWG100 SYN @ 1\m od_1681738045953_4270.doc x @ 16245 @ @ 4 Pos : 31.11 /TD_SWG/Anhang/AH _Gaslaufpl an_H.SWG @ 1\m od_1683184391999_4270.docx @ 17024 @ 2 @ 4...
  • Page 151 12 Appendix 12.2 Gas flow diagram Pos : 31.16 /TD_SWG/Anhang/AH _Gaslaufpl an_SW G100 SYN @ 1\m od_1681738674516_4270.docx @ 16253 @ @ 4 Pos : 31.19 /TD_SWG/Anhang/AH _Verdr ahtungspl an_H.SWG @ 1\m od_1683189884992_4270.doc x @ 17032 @ 2 @ 4...
  • Page 152 12 Appendix 12.3 Wiring diagram Pos : 31.22 /TD_SWG/Anhang/AH _El ektrisc he Schaltpläne.Fam .SW G.SW G100 SYN @ 1\m od_1681739299190_4270.docx @ 16269 @ @ 4...
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  • Page 163 12 Appendix Pos : 31.26 /Steuerm odule/------------ Seitenumbr uch ------------ @ 0\m od_1452083281983_0.docx @ 743 @ @ 1 Pos : 31.27 /TD_SWG/Anhang/AH _Positi onspl an_H.SWG @ 1\m od_1683189949287_4270.docx @ 17040 @ 2 @ 4 12.4 Position plan Pos : 31.32 /TD_SWG/Anhang/AH _Positi onspl an.SW G100 SYN @ 1\mod_1681810489325_4270.docx @ 16314 @ @ 4 Position Connection- Description name...
  • Page 164 13 Maintenance: Option HD Probe with back-purge 13 Maintenance: Option HD Probe with back-purge In this part you will learn how to use the spare part set HD probe #60912- 3 correctly, for the maintenance of the HD probe. DANGER Risk due to toxic gases Noxious gases are sucked in by the measuring device and released into the ambient air.
  • Page 165 13 Maintenance: Option HD Probe with back-purge 13.1 Contents: Spare parts set HD probe SWG #60912-3 Description Article-number Ceramic filter 55764 Ceramic filter seals 55110 Flat gasket 3/4" for probe tube 54899 Flange gasket DN 65 PN6 52556 O-ring 80 x 3,0 mm Viton 500 61578 O-ring 60 x 3,0 mm Viton 500 59104...
  • Page 166 13 Maintenance: Option HD Probe with back-purge 13.2 HD probe: Replace ceramic filter ▶ Remove the probe cover. ▶ Unscrew the filter unit 02. ▶ Open the filter unit with a spanner SW 17 03. You can see the filter unit, with the different replacement parts. ▶...
  • Page 167 13 Maintenance: Option HD Probe with back-purge ▶ Unscrew the nut 08 on the filter unit. You will see 2 more O-rings. ▶ Replace the two O-rings #59104 09 and the O-ring #55648 10. ▶ Screw the filter unit back together with the new ceramic filter and the ceramic filter seals.
  • Page 168 13 Maintenance: Option HD Probe with back-purge 13.3 HP probe: Replacing the flange seals ▶ Loosen the screws 01 from the mounting flange. ▶ Carefully slide the HP probe out of the mounting flange. ▶ Remove the probe tube 04 with a spanner SW 17. ▶...
  • Page 169 13 Maintenance: Option HD Probe with back-purge 13.4 HD-probe dimensions === Ende der Liste für T extm arke Ei nleitung_T OC ===...
  • Page 170 1 Addendum Pos: 1 / T D _SW G _ALT- H espel t / Ü ber s chr i f t e n/ E bene 1/ A ddendum @ 2\ m od_1711468670979_4270. d ocx @ 28116 @ 1 @ 1 1 Addendum Following chapters have been added after release of the full manual.
  • Page 171 1 Addendum ℹ All values are given in LEL. The table below shows you which LEL value corresponds to which vol.%, as on most gas cans the information is in ppm. CH4 concentration LEL [%] 100 % LEL 5 vol.% 50 % LEL 2,5 vol.
  • Page 172 1 Addendum Fig.1 ▶ Put the calibration adapter on the LEL sensor (see fig.1 here in a biogas unit). ▶ Open the CH4 gas can. The LEL actual concentration changes. ▶ Wait until the gas concentration is stable. ▶ Change the factor with the left / right arrow key until the displayed LEL actual value corresponds to the setpoint value of the cylinder.
  • Page 173 1 Addendum 1.1.2 Replacing the LEL sensor Here you can find out how to replace an LEL sensor. TEPS Description LEL-Sensor Retaining screw ▶ Unscrew the retaining screw from the LEL sensor. ▶ Pull the LEL sensor out of the board. ▶...