Page 1 ZETRON Series 4000 Communications Control System Installation Manual Part No. 025-9068Z Please check for change information in the front of this manual. Copyright © 2005 by Zetron, Inc. All Rights Reserved...
Page 3 Zetron, Inc. The software in this product is protected by copyright by Zetron, Inc. and remains the property of Zetron, Inc. Reproduction, duplication, or disclosure is not permitted without prior written consent of Zetron, Inc.
Page 4 Changes or modifications not expressly approved by the manager of Zetron’s compliance department can void the FCC authorization to operate this equipment. Repair work on this device must be done by Zetron, Inc. or a Zetron authorized repair station. CHANGE INFORMATION Rev Z of this manual was issued due to changes in the Model 4018 and 4118/4217B back panels.
Page 5 Table of Contents 1. INTRODUCTION ......................1-1 MANUALS......................... 1-3 2. SPECIFICATIONS......................2-1 PHYSICAL SPECIFICATIONS ................2-1 TRANSMIT ELECTRICAL SPECIFICATIONS ............2-1 RECEIVE ELECTRICAL SPECIFICATIONS............2-1 AUXILLARY INPUT/OUTPUT ELECTRICAL SPECIFICATIONS ..... 2-2 OTHER ELECTRICAL SPECIFICATIONS ............. 2-3 3. OVERVIEW ........................3-1 SYSTEM DESCRIPTION..................
Page 6 CONFIGURING CHANNEL CARDS............... 4-15 Using a Tone or DC Card for Local Control ..........4-16 Line Termination .................... 4-16 Channel Cross-mute..................4-17 Call Source...................... 4-17 Busy Transmit Inhibit ..................4-18 Duplex......................4-19 Achieving Motorola/GE DC Control Currents..........4-19 High Level Guard Tone Duration ..............4-20 Guard Tone Frequency ...................
Page 7 WIRING TO THE DIAGNOSTICS PRINTER ............4-52 Diagnostics Printer Port .................. 4-53 WIRING TO THE ALARM CIRCUIT ..............4-53 Model 4024 ..................... 4-53 Model 4008 ..................... 4-54 SERIES 4000 CONSOLE ANI OPERATION ............4-55 Signaling ......................4-55 Modes......................4-55 SERIES 4000 ANI INSTALLATION INSTRUCTION ..........4-56 SERIES 4000 DTMF ANI DECODER KIT INSTALLATION ........
Page 8 PROGRAMMING, DESKTOP AND RACKMOUNT CONSOLES ......5-3 CONFIGURING A CONSOLE.................. 5-4 PROGRAMMING, VIDEO CONSOLE ..............5-4 Select/Unselect Audio Hookswitch Bypass............ 5-6 Headset/Handset Unselect Monitor ..............5-6 Auxiliary Audio to Select Audio ..............5-6 Auxiliary Audio Input Impedance ..............5-6 Recorder Output and VU Meter..............5-6 CONFIGURING MODEL 4115B CONSOLE EXPANDER ........
Page 9 Configuration ....................8-3 Wiring to Telephone Instrument..............8-4 Adjustments ....................8-6 Wiring to Zetron Console ................8-6 Wiring to Footswitch ..................8-7 Console Programming ..................8-7 Recorder Connection ..................8-7 SECONDARY HEADSET JACKBOX..............8-8 Installation ...................... 8-8 Mounting......................8-8 Configuration ....................8-8 Mouthpiece Muting..................
Page 10 1. INTRODUCTION .......................1-1 MANUALS......................1-3...
Page 11 1. INTRODUCTION The Model 4024 and 4008 Common Control Equipment (CCE) provides a means for one or more dispatchers to efficiently control a radio system comprised of many radio channels. It is suitable for use in public safety applications, such as police and fire communications, as well as public service applications, such as utility and industrial communications.
Page 12 Section 1. Introduction The Model 4008 (see Figure 1-2) contains up to eight modular circuit cards. It supports up to eight radio channels and one or two consoles. The unit is typically installed near the radio base station and telephone line terminations. Figure 1-2.
Page 13 MANUALS The manuals identified in Table 1-1 may be necessary to configure the installation and operation of the Model 4024 and 4008 CCE. Table 1-1. Series 4000 System Manuals Manual Title Zetron Description Part No. Series 4000 Communications 025-9067 Presents an overview of the console panels, a...
Page 14 Section 1. Introduction Manual Title Zetron Description Part No. Series 4000 Phone Coupler 025-9312 Describes how to install the Series 4000 Phone Installation and Operation Coupler, which allows a dispatcher to Manual send/answer a telephone call, and patch to a radio channel.
Page 15 2. SPECIFICATIONS......................2-1 PHYSICAL SPECIFICATIONS .................2-1 TRANSMIT ELECTRICAL SPECIFICATIONS ..........2-1 RECEIVE ELECTRICAL SPECIFICATIONS...........2-1 AUXILLARY INPUT/OUTPUT ELECTRICAL SPECIFICATIONS ....2-2 OTHER ELECTRICAL SPECIFICATIONS ............2-3...
Page 17 2. SPECIFICATIONS PHYSICAL SPECIFICATIONS Model 4024 Common Control Equipment 22.75 (H) x 19 (W) x 10 (D) inches, 19.5 to 50 lb. Model 4008 Common Control Equipment 8.75 x 19 x 11 inches, 10 to 21 lb. Model 4018 Desktop Console 9 x 18 x 14 inches, 15 lb.
Page 18 Section 2. Specifications Rx Sensitivity -30 dBm max at knee of compression; adjustable Freq. Response -3 to +1 dB from 250-5000 Hz (except GT notch) Compression Input level increase of 30 dB above the knee of compression causes <3 dB output increase Distortion <...
Page 19 Section 2. Specifications OTHER ELECTRICAL SPECIFICATIONS Radio Control Local, E & M, Tone Remote, DC Remote, LTR, MDX, Orion, iDEN, and MAP27 Radio Channels 2-wire simplex/half-duplex or 4-wire half/full duplex DC Control Operable up to 8 Kohm loop resistance. Current programmable 15 mA max in 2.5 mA increments.
Page 20 3. OVERVIEW ........................3-1 SYSTEM DESCRIPTION...................3-1 IDENTIFICATION OF CONSOLE MODELS...........3-5 INSTALLATION SEQUENCE................3-7 Planning ....................3-7 Mounting....................3-7 Card and Slot Identification..............3-7 Wiring ......................3-7 Testing .....................3-8 Level Setting ....................3-8 Operation ....................3-8...
Page 21 3. OVERVIEW SYSTEM DESCRIPTION The Series 4000 Common Control Equipment (CCE) is composed of a cabinet and one or more console positions. The CCE cabinet contains several slots for accepting various types of circuit cards. The three main types of cards are Dual Channel Cards (DCCs), Console Interface Cards (CICs), and Quad Patch Cards.
Page 22 Section 3. Overview The CCE is connected to the dispatch console using 6 pairs of wire, which may be two 6-conductor modular telephone cables. The dispatch console is connected to the optional console expanders and console encoders (control panels) in a daisy-chained loop fashion. The loop cable is 4-conductor using 4-position modular telephone connectors.
Page 23 Section 3. Overview Figure 3-1. 4024 Common Control Equipment System Overview...
Page 24 Section 3. Overview Figure 3-2. 4008 Common Control Equipment System Overview...
Page 25 Section 3. Overview IDENTIFICATION OF CONSOLE MODELS For console identification, see Figure 3-3 through Figure 3-7. Figure 3-3. Model 4217B/4217BT Video Dispatch Console CHANNEL SELECT UNSELECT VOLUME Figure 3-4. Model 4018 Desktop Console...
Page 26 Section 3. Overview Figure 3-5. Model 4011 Console Expander MODEL 4118 DISPATCH CONSOLE -20 . . -5 . . 0 . . +3 Page Page Page Simul- Group Clock Enter Clear Send Select Sel 1 Last Alert Alert Alert Site Head Call I'com...
Page 27 Section 3. Overview MODEL 4115B CONSOLE EXPANDER Figure 3-7. Model 4115B Console Expander INSTALLATION SEQUENCE Prior to installation, you are encouraged to review this manual as well as the manuals listed in Section 1. This will help you understand the system and provide necessary installation instructions.
Page 28 When planning, mounting, configuring, and wiring have been completed, the system is ready for its first installed test. Typically, the system components have been tested at the Zetron factory as a system, but it is necessary for you to perform a preliminary system check in order to verify the proper configuring and wiring.
Page 29 4. COMMON CONTROL EQUIPMENT INSTALLATION .........4-1 INITIAL SETUP....................4-1 Model 4024 Expander................4-1 MOUNTING......................4-2 CARD, SLOT AND CONNECTOR IDENTIFICATION ........4-2 Card Types ....................4-2 Model 4024 Slot Identification ..............4-3 Model 4024 Connector Identification............4-5 Model 4008 Slot Identification ..............4-5 Model 4008 Connector Identification............4-7 CONFIGURING CONSOLE CARDS ..............4-7 Console Data Rate ...................4-8 Diagnostics Printer Data Rate..............4-8 Miscellaneous Jumpers ................4-9...
Page 30 Transmit Audio ±..................4-36 Receive Audio ± ..................4-36 Cross-busy Input/Output................4-36 Base Station Installation ................4-37 SERIES 4000 AUXILIARY INPUT/OUTPUT (AUX I/O) CARD INSTALLATION ....................4-37 Overview....................4-37 Configuring the AUX I/O Card Address ..........4-37 Wiring to the AUX I/O Card ..............4-39 WIRING TO THE CONSOLES ................4-40 Model 4024 ....................4-40 Model 4008 ....................4-42 Wire Distribution ..................4-43...
Page 31 Installation on a DC, Local, and Tone Control Card (Muting)....4-65 Installation on a DC or Local Control Card, Channel (Non-Muting)..4-67 Format Selection ..................4-69 Audio Muting...................4-70 Bits Before Audio Muting ...............4-70 Emergency Mode Operation ..............4-70 Output Format..................4-71 Error Indications ..................4-71 Supplemental Information, MDX ID Specification.........4-71...
Page 33 4. COMMON CONTROL EQUIPMENT INSTALLATION This section of the manual describes the mounting, mapping, configuring, and wiring of the Common Control Equipment (CCE). The CCE is typically installed near the wire terminations for the remote base station radios or near the actual base stations if they are inside the same building.
Page 34 Section 4. Common Control Equipment Installation Table 4-2. Console Interface Card Slot Identification Standalone Expanded System System Console Position Master Chassis Master Expander Slot # Chassis Chassis Slot # Slot # Note all channel control cards must be contained in the Model 4024 Master slots 1 to 12. AUX I/O, Radio Management, and Quad Patch may be inserted in any vacant slot in either chassis.
Page 35 The photo in Figure 4-2 shows the view of the CCE cabinet with the door removed. The card slots are identified from left to right J1 through J16. Since the system is assembled and tested at the Zetron factory, you will also find various circuit cards already plugged into some of the slots.
Page 36 Section 4. Common Control Equipment Installation Figure 4-2. View of Model 4024 Common Control Equipment Slots and Connectors Table 4-4 identifies the acceptable card types for the slots in the cardcage.
Page 37 The photo in Figure 4-3 shows the view of the CCE cabinet. The card slots are identified from top to bottom J1 through J8. Since the system is assembled and tested at the Zetron factory, you will also find various circuit cards already plugged into some of the slots.
Page 38 Section 4. Common Control Equipment Installation Figure 4-3. View of Model 4008 Common Control Equipment Slots and Connectors Table 4-5 identifies the acceptable card types for the slots in the cardcage. Table 4-5. Card Type Slots for Cardcage Slots Slot Card Type 1 –...
Page 39 Section 4. Common Control Equipment Installation Model 4008 Connector Identification The back of the cabinet includes several 50-conductor, male Amphenol-type plugs used to connect the CCE to radios and consoles. These are designated from top to bottom J9 through J13. A 9-pin D-sub connector, designated J16 is used to connect to a serial diagnostics printer (see Figure 4-4).
Page 40 Section 4. Common Control Equipment Installation There are only three configurable items on a CIC: 1. The data rate to the console 2. The data rate to the diagnostics printer (card slot J16 only, or slot J8 for Model 4008) 3.
Page 41 Section 4. Common Control Equipment Installation Table 4-6. Console Interface Card, Diagnostics Printer Data Rate Switch Printer Switch Position Data Rate AUX-300 AUX-600 AUX-1200 AUX-2400 AUX-2400 AUX-9600 300 baud 600 baud 1200 baud 2400 baud 4800 baud 9600 baud Miscellaneous Jumpers There are two jumpers on the CIC, (Part No.
Page 42 Section 4. Common Control Equipment Installation The Quad Patch Card is capable of simplex and duplex patching. Simplex patching causes the receive audio of one channel to be transmitted to all other channels in the patch and full-duplex patching allows simultaneous talk and listens between any two of the 24 channels. The Quad Patch Card may be inserted into slots 1 through 15 of the CCE.
Page 43 Section 4. Common Control Equipment Installation Operation The RSMC prints its information on an attached serial printer (not included). The card automatically prints its summary at midnight, and then the accumulated total is cleared for the next day. If the serial printer device is a printing terminal with a keyboard, typing upper case “S” (shift+S) will print the summary accumulated since midnight.
Page 44 Section 4. Common Control Equipment Installation ---- ---- Aux RS-232 Gnd ---- Aux RS-232 Gnd ---- Aux RS-232 TXD ---- Aux RS-232 RXD Aux RS-232 RTS ---- Aux RS-232 CTS ---- ---- ---- ---- ---- Connection to ---- ---- Radio Management Card ---- Plugged into Odd Card Slot ----...
Page 45 Section 4. Common Control Equipment Installation Print-out Sample The numbered elements on the print out sample are defined on page 4-14 under Printout sample legend. ZETRON Daily Radio Management Summary for 06/09/1998 as of 15:02:03 Channel Summary: Hour Total Channel 01 Tx Time 028 029 028 018 003 --- 021 020 --- --- --- --- 0147 min Tx Num.
Page 46 Section 4. Common Control Equipment Installation Print-out Sample Legend DATE & TIME PRINT-OUT Shows the date and time when this summary was printed. CHANNEL SUMMARY Summaries all the channel activities. HOUR Channel activities are traced in two-hour blocks. CHANNEL nn Channel number,summarize only those active in the system.
Page 47 You can configure each DCC installed into the channel cardcage to meet the requirements of the channel pairs. Card configuration is typically not performed at the Zetron factory, so even if the system has been assembled and programmed by Zetron, you may need to configure the cards.
Page 48 Section 4. Common Control Equipment Installation Using a Tone or DC Card for Local Control There may be times when it is desirable to use a Tone or DC Channel Card to control a local control channel, for example when interfacing to a telephone channel or intercom. The cards may be modified as shown in Table 4-9.
Page 49 (see Table 4-11). This is useful to prevent audio feedback between two channels on the same frequency at the same console, or to prevent audio feedback between the Zetron consoles and other consoles present in the same room. Each DCC has the same option.
Page 50 Section 4. Common Control Equipment Installation Table 4-12. Dual Channel Card, Call Source Jumper Universal Tone** Local Tone/Local Part Numbers 702-9084 702-9095 702-9096 950-9819 † † † 950-9820 Channel A Setting a Call=voice (VOX) JP4-A* JP14-A* JP14-A* channel’s call Call=carrier (COR) JP4-B JP14-B JP14-B...
Page 51 Section 4. Common Control Equipment Installation Table 4-13. Dual Channel Card, Busy Transmit Inhibit Switch Busy Transmit Switch Position Channel A Busy Transmit Inhibit "BTI" (switch 5) On Busy Transmit OK "BTI" (switch 5) Off* Channel B Busy Transmit Inhibit "BTI"...
Page 52 Section 4. Common Control Equipment Installation Table 4-15. Motorola/GE Standard Currents, Switch Position DC Control Currents Switch Position Channel A Motorola/GE Current "OPT" (switch 6) On Standard Current "OPT" (switch 6) Off* Channel B Motorola/GE Current "OPT" (switch 2) On Standard/GE Current "OPT"...
Page 53 Section 4. Common Control Equipment Installation The optional HLGT duration for tone channels (when front panel ‘opt’ switch is on) defaults to 600 ms but is a software configuration item for the Universal Tone/Local DCC (Part Nos. 950- 9819 and 950-9820). The HLGT duration may be changed from 100 ms to 790 ms as described under the Universal Tone/Local DCC Software Configuration Items on page 4-22.
Page 54 Section 4. Common Control Equipment Installation Channel VOX Hang Time VOX hang time refers to the few seconds of call indication after the voice activity has already stopped. Normal VOX hang time on each channel is about 3 seconds which may be too long for radio channel to radio channel or radio channel to telephone patching.
Page 55 This requires an ASCII terminal or PC running a terminal emulation program and the Zetron Serial Interface Cable (Part No. 709-7452). The following features may be enabled using the channel card configuration interface: •...
Page 56 Section 4. Common Control Equipment Installation Press the ‘?’ key to display the channel card’s current configuration as shown in the following example output: DCC Serial_No:: 0000F0E6 --- DCC ChA/B number = 5/6 Active ChA config. ________ Ch Type = TONE = none Call = VOX Active ChB config.
Page 57 Section 4. Common Control Equipment Installation If ‘Tone-std’ is selected, a standard tone channel will be configured with these default characteristics: Guard Tone = 2175 Hz High-Level GT duration when ‘OPT’ switch is ON = 600 mS Low-Level GT amplitude = -30 dB Any of these default values can be changed by selecting ‘tone-Custom’...
Page 58 Section 4. Common Control Equipment Installation If ‘F’ is selected, choose the desired 5/6-Tone tone set from the following menu: A:eia,B:ccir100,C:zvei1,D:eea,E:zvie2,F:dzvei,G:pzvei,H:ccir70,<BS> : If ‘K’ is selected, choose the desired emergency ANI behavior from the following menu: EMERG: All,Only_1st,Timed,<BS> : Selecting ‘A’ causes all emergency ANIs to be reported. Selecting ‘O’ causes only the first occurrence of an emergency ANI to be reported.
Page 59 Section 4. Common Control Equipment Installation Selecting ‘A’ causes all emergency ANIs to be reported. Selecting ‘O’ causes only the first occurrence of an emergency ANI to be reported. All subsequent repeats are ignored until a non-emergency ANI or a different emergency ANI is received. Selecting ‘T’ causes a timer to be started when an emergency ANI is received.
Page 60 Section 4. Common Control Equipment Installation If ‘Reqd’ is selected, the entire channel card will be disabled if the memory module is missing or bad. If ‘Optl’ is selected, only the Instant Recall Recorder and Voice Delay features will be disabled if the memory module is missing or bad. ‘I’...
Page 61 However, if there is a danger of electrical shock to operating personnel due to a difference in potential of the grounds local to the dispatch point and the CCE, then an optical data conductor must be employed. Contact Zetron for additional information, if necessary.
Page 62 Section 4. Common Control Equipment Installation WIRING TO THE CHANNELS Model 4024 The radio channel interface is performed by the DCCs. Each DCC has terminations for two transmit/receive channels known as “Channel A” and “Channel B”. Channel numbers 1 through 24 refer to each of the possible 24 channels in the system.
Page 63 Section 4. Common Control Equipment Installation Table 4-23. Model 4008 Channel Slot/Plug Cross-Reference Card Slot Channel Numbers (A/B) Plug J9(A/B) J9(C/D) J10(A/B) J10(C/D) Since each 50-conductor plug carries signals for four radio channels, the channels on the plug are referred to as Channel “A”, Channel “B”, Channel “C”, and Channel “D”. Each channel has 12 signals brought out on these plugs.
Page 64 25-pair cables often used to connect to the plugs. Zetron supplies two types of punch-down blocks as optional accessories for console installation. Figure 4-9 and Figure 4-10 on pages 4-29 and 4-20 show the punch-down blocks used for channel signal installation.
Page 65 Section 4. Common Control Equipment Installation Table 4-25. 50-Conductor Plug, Channel Signal Summary Signal Wire Color Connector Wire Color * Signal Chan A. PTT- Wht/Blu Blu/Wht Chan A. PTT+ Chan A. COR- Wht/Org Org/Wht Chan A. COR+ Ground Wht/Grn Grn/Wht Chan A.
Page 66 Section 4. Common Control Equipment Installation FOUR CHANNELS ADJACENT FOUR CHANNELS Chan. A PTT - Chan. A PTT - Chan. A PTT + Chan. A PTT + Chan. A COR - Chan. A COR - Chan. A COR + Chan. A COR + Ground Ground Chan.
Page 67 Section 4. Common Control Equipment Installation MODEL OUTSIDE 4024 LINES SYSTEM SECONDARY PRIMARY PROTECTION PROTECTION OVERALL CONFIGURATION INCOMING LINES GROUNDING BUS FOUR CHANNELS __ __ __ Chan A. PTT - í __ __ __ Chan A. PTT + __ __ __ Chan A.
Page 68 Section 4. Common Control Equipment Installation The following signals are available on all channel cards regardless of type. Push-to-Talk ± The dry contacts across these two signals close whenever the channel is transmitting. This may be used for single-function, local transmitter keying or E & M signaling. The contacts will handle 1 amp at 48 volts.
Page 69 Section 4. Common Control Equipment Installation volts when inactive. The input represents a 3300-ohm load to +12 volts but will withstand up to 25 volts across its signal. While the X-Busy Input is active, the “BSY-I” indicator on the channel card will be on.
Page 70 Section 4. Common Control Equipment Installation The factory configuration and field programming documentation refers to the inputs and outputs as pure numbers, without regard to the AUX I/O card on which they belong. The outputs are numbered form 1 to 72. The inputs are numbered from 1 to 240. Refer to Table 4- 27 and Table 4-28 to convert between system I/O number and I/O card address numbers.
Page 71 Section 4. Common Control Equipment Installation Table 4-28. Auxiliary Input System-to-Card Conversion Table Card Address Card Input * Card Inputs 33-40 are optically isolated Wiring to the AUX I/O Card Each AUX I/O card uses two connectors inside the CCE. The card’s outputs use half of one of the seven 50-conductor plugs, J17 to J22.
Page 72 Section 4. Common Control Equipment Installation When shipped from the factory, the cable is generally installed on the card. For field installa- tion of the cable, the card must first be installed in the desired card slot. Any free card slot may be used since the address of the AUX I/O card is set by switch.
Page 73 Section 4. Common Control Equipment Installation THE CONSOLE INTERFACE CARD PLUGGED INTO SLOT J16 IS THE SYSTEM CONTROLLER, AND THEREFORE MUST BE PRESENT! If not present, the system will not operate! Any CIC may be plugged into card slot J16. The card plugged into this special slot also maintains the system diagnostics and printed log.
Page 74 Section 4. Common Control Equipment Installation Model 4008 Each CIC interfaces one dispatch console to the system. Each of the possible 2 console positions in the Model 4008 system is referred to by console number 1 and 2. The console number that a CIC is controlling depends only on the card slot into which the console card is plugged.
Page 75 Section 4. Common Control Equipment Installation Table 4-34. Model 4008 End-to-End, Common Control-to-Console Connections for Data and Ground Pairs CIC to Con Data Con to CIC Data Ground Console #1 (J8) J12-20 J12-44 J12-19 J12-45 J12-21 J12-46 Console #2 (J7) J12-8 J12-32 J12-7...
Page 76 Section 4. Common Control Equipment Installation Table 4-35. Console Punch-Down Block Signals for Consoles 1 and 3 Signal Wire Color Connector Wire Color Signal Wht/Blu Blu/Wht Wht/Org Org/Wht Wht/Grn Grn/Wht Wht/Brn Brn/Wht Wht/Slt Slt/Wht Red/Blu Blu/Red Red/Org Org/Red Red/Grn Grn/Red Red/Brn Brn/Red Red/Slt...
Page 77 Section 4. Common Control Equipment Installation Table 4-36. Console Punch-Down Block Signals for Consoles #2, #4 ,#5, #6, #7 and #8 Signal Wire Color Connector Wire Color Signal Aux RS-232 Gnd Wht/Blu Blu/Wht Aux RS-232 Gnd Aux RS-232 TXD Wht/Org Org/Wh Aux RS-232 RXD Aux RS-232 RTS...
Page 78 Section 4. Common Control Equipment Installation Aux RS-232 Gnd Aux RS-232 Gnd Aux RS-232 Gnd Aux RS-232 Gnd Aux RS-232 TXD Aux RS-232 TXD Aux RS-232 RXD Aux RS-232 RXD Aux RS-232 RTS Aux RS-232 RTS Aux RS-232 CTS Aux RS-232 CTS Mon B + * Mon B + * Mon A - *...
Page 79 Section 4. Common Control Equipment Installation Aux RS-232 Gnd Aux RS-232 Gnd Aux RS-232 Gnd Aux RS-232 Gnd Aux RS-232 TXD Aux RS-232 TXD Aux RS-232 RXD Aux RS-232 RXD Aux RS-232 RTS Aux RS-232 RTS Aux RS-232 CTS Aux RS-232 CTS Mon B + * Mon B + * These signals are available...
Page 80 Section 4. Common Control Equipment Installation MODEL OUTSIDE 4024 LINES SYSTEM SECONDARY PRIMARY PROTECTION PROTECTION OVERALL CONFIGURATION INCOMING LINES GROUNDING __ __ __ í __ __ __ __ __ __ Aux RS-232 Gnd __ __ __ Aux RS-232 Gnd __ __ __ Aux RS-232 TXD __ __ __ Aux RS-232 RXD...
Page 81 Section 4. Common Control Equipment Installation Table 4-37 shows the wiring of a duplex wall jack. Table 4-37. Console Duplex Wall Jack, VOICE and DATA Connections Console Signal Pin # Wall Jack Wire Color VOICE (to Dispatch Console Jack P8) Unselect Voice - White Unselect Voice +...
Page 82 Section 4. Common Control Equipment Installation Console Plug Console Signals Adapter Jack DATA VOICE DATA VOICE DATA Table 4-39. Model 4008 Console 25-Pair Jack Adapter Use Console Plug Console Signals Adapter Jack VOICE (J15) DATA (J14) VOICE DATA For the Model 4008 console #1, the easiest way is to plug the two supplied half-twist, 6 conductor modular telephone cables into jacks J14 (DATA) and J15 (VOICE) on the back of the CCE.
Page 83 Section 4. Common Control Equipment Installation CI Data ± (CI ±) This differential pair of data signals from the dispatch console provides to the CIC, control of the system. The data rate is selectable between 1200 and 9600 baud. It is important that these two signals are physically paired (twisted) for most of the wiring run.
Page 84 Section 4. Common Control Equipment Installation Signal Wire Color Connector Wire Color Signal Channel 15 Record Red/Slt Slt/Red Audio Return Channel 14 Record Blk/Blu Blu/Blk Audio Return Channel 13 Record Blk/Org Org/Blk Audio Return Channel 12 Record Blk/Grn Grn/Blk Audio Return Channel 11 Record Blk/Brn Brn/Blk...
Page 85 Section 4. Common Control Equipment Installation The diagnostics printer data is sent in an asynchronous Non-Return-to-Zero format using standard ASCII characters. The data is sent eight bits at a time, (most significant bit zero) with two stop bits, and no parity. The serial data rate selection for the port is done on the CIC plugged into slot J16 (see Table 4-6 on page 4-8).
Page 86 Section 4. Common Control Equipment Installation Signal J32-4 Alarm Output Contact, Normally Closed J32-5 Alarm Output Contact, Common J32-6 (right) Alarm Output Contact, Normally Open The contact ratings for the alarm relay are: Initial Contact Resistance, Max. 50M ohms Rating (Resistive) Max.
Page 87 Section 4. Common Control Equipment Installation SERIES 4000 CONSOLE ANI OPERATION Signaling The ANI is transmitted from a mobile or portable radio and is received by the Series 4000 consoles. At this time the types of signaling methods are DTMF, 5/6 Tone sequential, GE- STAR and MDC-1200 (FSK).
Page 88 Section 4. Common Control Equipment Installation pressing the ANI Review Key repeatedly. See the Series 4000 Communication Control System Operator’s Manual (Part No. 025-9067) for a detailed description of operation. SERIES 4000 ANI INSTALLATION INSTRUCTION ANI decoding is performed either by an optional circuit card attached to a Local, Tone, or DC DCC or by software selection for a Universal or Tone/Local DCC.
Page 89 Section 4. Common Control Equipment Installation decode DTMF (if DTMF decode is installed). See Figure 4-14 and Figure 4-15 for tone formats. |<−−−−−−− One Sequence −−−−−−−−>| Five tones of frequency specified in format Maximum delay between tones – 30 ms Minimum delay between sequences –...
Page 90 Section 4. Common Control Equipment Installation To properly match the polarity of the board with the socket, the writing of the daughter board must read in the same direction as the writing on the DCC. Carefully align the pins with the socket’s receptacles to assure that no pins are left hanging outside the socket.
Page 91 Section 4. Common Control Equipment Installation Table 4-47. Specifications French Modified CCIR DDZVEI DZVEI Standard MCCIR TONE FZVEI MZVEI MAB441 ZVEI MAB137/440 MAB804 MAB283 MDH745 MDH712/737 MDH768 MDH736 1060 1060 1124 1124 Hz 1160 1160 1060 1197 1197 1270 1270 1160 1275 1275...
Page 92 Section 4. Common Control Equipment Installation Programming To display the decoded 5/6 Tone ANI, any console at which you desire the ANI to be displayed must be programmed. This is done using Console Programming System (CPS). The CPS program is located on a computer disk. This program is run on an IBM PC or compatible computer.
Page 93 Section 4. Common Control Equipment Installation Decoder chip, thus both FSK and DTMF decoding can not be supported simultaneously on the same channel. Emergency ANI Option Jumper Configuration The FSK ANI decoder software supports the following decoding options, selected via the JP1 jumpers A, B, and C on the decoder board (see Table 4-48).
Page 94 Section 4. Common Control Equipment Installation Table 4-50. Tone Remote Channel Card 75T202 Socket Locations Channels Tone Remote Channel A Channel B Next install the FSK ANI Decoder Board cable into the empty socket. The cable must be installed so that the edge of the cable with the colored stripe is plugged into the end of the socket with the notch.
Page 95 Section 4. Common Control Equipment Installation Note: You may wish to trim the wire length to prevents it from getting caught on other cards while being installed into its card slot. Installation of Upgrade EPROMs If EPROM ICs have been included with the FSK ANI decoder board, install these as follows: EPROM LABEL INSTALLATION LOCATION 702-9084 or 601-0115...
Page 96 IDs (0000-9999). SERIES 4000 GE-STAR DECODER BOARD INSTALLATION The Zetron Series 4000 GE-STAR Decoder is designed to add on to existing Zetron DC Remote Control Cards (Part No. 702-9095), Local Control Cards (Part No. 702-9096), or the Dual Channel Tone Remote Cards (Part No. 702-9084). The Series 4000 GE-STAR Decoder replaces the DCC’s DTMF ANI decoder chip, thus both DTMF and GE-STAR cannot be...
Page 97 Section 4. Common Control Equipment Installation repetitions and error detection on each message provide immunity to falsing and high decoding reliability. The S1 switch on the GE-STAR Decoder Board may be configured to interpret a number of different GE-STAR formats, including Mobile/Portable and Multi-System IDs. The switches 1-4 on the GE-STAR Decoder Board determine the format that the decoder will decode.
Page 98 Section 4. Common Control Equipment Installation sure to fully seat the cable onto the socket by firmly pressing the cable down onto the socket. If this step is not done correctly, the GE-STAR Decoder may be permanently damaged. Find a place on the DCC to adhere the GE-STAR Decoder Board. This location may vary depending on the number of other options installed.
Page 99 Section 4. Common Control Equipment Installation Table 4-56. Installation of GE-STAR Decoder Board on the Tone Remote Channel Card Channels Tone Remote Channel A Locate capacitor C67, about 4.5 inches behind the “CHANNEL A CALL” LED forward of the GT LEVEL ADJ pot. Lift the C67 lead closest to the U30 from its hole in the PCB and bend up into the air.
Page 100 Section 4. Common Control Equipment Installation Table 4-58. Tone Remote Channel Card 75T202 Socket Locations Channels Tone Remote Channel A Channel B Install the GE-STAR Decoder Board cable into empty socket in accordance with Table 4-57 and Table 4-58. The cable must be installed so that the edge of the cable with the colored strip is plugged into the end of the socket with the notch.
Page 101 Section 4. Common Control Equipment Installation Table 4-60. Steps to Complete Installation of GE-STAR Decoder Board on the Tone Remote Channel Card Channels Tone Remote Channel A Solder the white flying lead wire from the GE-STAR Decoder Board to resistor R40* of the DCC.
Page 102 Section 4. Common Control Equipment Installation Audio Muting The GE-STAR ANI Decoder Board can be connected in one of two ways: muting and non- muting. In the non-muting mode, all receive audio is routed directly through the decoder board and can thus be heard in the console speakers. In the muting mode, only the short preamble will be heard.
Page 103 Section 4. Common Control Equipment Installation Output Format The GE-STAR Decoder output will display on a console as a sequence of characters and numbers that represent the decoded GE-STAR ID. For non-emergency ANIs, the display shows the four digit ID number (0000-9999), followed by a status or message character if present in the transmission.
Page 104 Section 4. Common Control Equipment Installation Multi-System Formats Entered ID In Radio Resulting ID Shown after decode 0000-4095 System 0 decode -> 0000-4095 4096-8191 System 1 decode -> 0000-4095 8192-12287 System 2 decode -> 0000-4095 12288-16383 System 3 decode -> 0000-4095 12-bit Mobile/Portable Formats Entered ID In Radio...
Page 105 5. CONSOLE INSTALLATION ..................5-1 PHYSICAL PLACEMENT, DESKTOP .............5-1 Labeling ....................5-1 Console Access ..................5-1 PHYSICAL PLACEMENT, RACKMOUNT .............5-2 Mounting....................5-2 Labeling ....................5-2 Console Access ..................5-2 POWER........................5-2 Primary Power ..................5-2 Model 4018 Auxiliary Power ..............5-3 PROGRAMMING, DESKTOP AND RACKMOUNT CONSOLES ....5-3 CONFIGURING A CONSOLE................5-4 PROGRAMMING, VIDEO CONSOLE .............5-4 Select/Unselect Audio Hookswitch Bypass..........5-6 Headset/Handset Unselect Monitor ............5-6...
Page 107 The buttons on the console usually come from the factory with key tops engraved to match the function programmed for them by Zetron. If for any reason, the function needs to be changed, other standard engraved key tops and clear key tops are provided with the console.
Page 108 The buttons on the console usually come from the factory with key tops engraved to match the function programmed for them by Zetron. If for any reason, the function needs to be changed, other standard engraved key tops and clear key tops are provided with the console.
Page 109 Section 5. Console Installation A mating power connector is provided in the rackmount panel’s accessory bag for users who wish to use their own power supply. The power pin connections are listed in Table 5-1. Table 5-1. Primary Power Pin Connections Signal Power- Open...
Page 110 Section 5. Console Installation Refer to your Models 4018 and 4118 Consoles Programming Manual (Part No. 025-9316) for Console Programming System (CPS) software installation instructions. CONFIGURING A CONSOLE A console has several jumper selectable configuration options that show the various options and the normal factory setting.
Page 111 Section 5. Console Installation Table 5-2. Jumper-Selectable Configuration Options OPTION NAME SETTING Model 4018 Select Speaker/Headset & Handset audio Select audio to select speaker JP6-A Select audio switch under software control JP6-B * Select audio to handset/headset interface JP6-C Unselect Speaker/Headset & Handset audio Unselect audio always to unselect speaker JP3-A * Unselect audio switch under software control...
Page 112 Section 5. Console Installation Select/Unselect Audio Hookswitch Bypass Occasionally it is desirable to leave the speaker audio enabled when the handset is lifted from its cradle, or when a headset is plugged into its jack. It may also be desirable to monitor the audio on the headset.
Page 113 Out” connectors of that unit must be connected together. Headset/Handset Jackbox Connections The headset jack connector on the back of console unit provides connections to Zetron headset and handset jackboxes or the Telephone Radio Headset Interface (TRHI). Refer to Section 8 for a description of these functions.
Page 114 Section 5. Console Installation Table 5-5. Auxiliary Audio Connector Pin-out Signal Busy Out Select Audio Out Aux Audio In Aux Audio Common Aux PTT In PTT Common D. Mic Audio In+ D. Mic Audio In- D. Mic PTT In PTT Common Monitor SW In Mon Common Foot Switch...
Page 115 Section 5. Console Installation low-level dynamic element microphones, such as desk mics or gooseneck mics. One microphone may be attached to each port. The console automatically chooses the proper microphone port using several external signals. These signals are the Push-To-Talk (PTT) associated with the dynamic mic port, the PTT for the electret mic port, the Hookswitch signal and mic switch signal (previously know as “Spare Input #9).
Page 116 Section 5. Console Installation When the fourth CPS option (previously described) is used, the “Hookswitch” signal is also used as a “mic switch” signal in addition to its normal “speaker switch” function. This option is used if the standard headset jackbox is supplied, instead of the TRHI. This option provides compatibility with older console installations that did not separate speaker and microphone switching.
Page 117 Section 5. Console Installation There are four software selectable audio steering options: 1. Always D Mic 2. Always E Mic 3. Mic switch (“Spare input #9”) steered 4. Hookswitch signal steered The possible external Audio source selections are listed in Table 5-7. Table 5-7.
Page 118 Section 5. Console Installation Table 5-8. Auxiliary Input Connector Pin-out Signal Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Open Ground Model 4018 uses connector P5, which is accessible through the wire access hole above the input power connector.
Page 119 Section 5. Console Installation Output 1 has a special function that can be used to generate an off-hook signal for the Headset Box option. JP5 (JP8 for Model 4018) must be jumpered to allow this option. CPS can be used to program a panel button to activate auxiliary output 1 and create the off-hook signal. The spare outputs may be programmed as momentary or toggle functions.
Page 120 6. PRELIMINARY SYSTEM CHECK ................6-1 BRINGING THE SYSTEM ON-LINE ...............6-1 ON-CARD DIAGNOSTICS................6-3...
Page 121 6. PRELIMINARY SYSTEM CHECK After the system has been completely wired and configured, it is time to turn on the power to the system. This section of the manual suggests the sequence to follow when initially bringing the system on-line. This sequence will help identify any wiring or configuration problems that may have occurred.
Page 122 Section 6. Preliminary System Check 4) The printer will print a list of slot “ASSIGNMENTS” showing what type of card is installed in a particular card. This printout will also show which channels and positions are assigned to which slots. 5) Any “ERROR”...
Page 123 If a problem with a card arises, be sure to note the condition of the card indicators, and the diagnostic log printout. This will help Zetron service personnel in correcting the problem.
Page 124 Section 6. Preliminary System Check Table 6-2. Console Interface Card Indicators Indicator Description XMIT (Transmit) This LED will illuminate any time this CIC has commanded a channel to transmit. CONS. LIVE (Console live) This LED illuminates to show proper interconnection to the console. If this LED is not illuminated, the console position will be inoperable.
Page 125 7. AUDIO LEVEL ADJUSTMENTS................7-1 RECEIVE AUDIO ADJUSTMENT..............7-1 CONSOLE LINE LOSS COMPENSATION ............7-3 TRANSMIT AUDIO ADJUSTMENT ..............7-3 TRANSMIT MONITOR ADJUSTMENT ............7-3 MICROPHONE ADJUSTMENTS..............7-3 AUXILIARY AUDIO INPUT ADJUSTMENT..........7-7 Auxiliary Audio Input Adjustment ............7-7 AUDIO ADJUSTMENTS ...................7-9 Speaker Minimum Audio Level...............7-9 Tone Level Adjustments ................7-9...
Page 127 7. AUDIO LEVEL ADJUSTMENTS In order to provide optimum performance, the audio levels at every input and output of the system must be adjusted. Adjustments are necessary at each Dual Channel Card (DCC), as well as each dispatch console. Table 7-1 is a summary of adjustments to be made, and the location of the adjustment.
Page 128 Red Line-Operated-TX-Lamp. On while remote console Xmiting * BSY-I Red BUSY-IN. On while local parallel console Xmiting XMIT Red XMIT. On while this channel is transmitting ZETRON Channel A Channel A Status Indicators CALL Green CALL. On while VOX activity LOTL Red Line-Operated-TX-Lamp.
Page 129 Section 7. Audio Level Adjustments CONSOLE LINE LOSS COMPENSATION The Console Interface Card (CIC) has one adjustment, labeled “MIC-LVL”. This adjustment is used to compensate for losses in audio from its associated dispatch console. This is normally factory adjusted, but if the microphone level of the associated console is improper relative to other fixed audio levels (such as guard tone, function tone), then this adjustment may be used to compensate.
Page 130 Section 7. Audio Level Adjustments Table 7-2 lists the adjustments for the Model 4018. All the adjustments are accessible with the top cover in the raised position. Table 7-2. Model 4018 Adjustments Level Part Label Handset/headset microphone Desktop microphone Gooseneck microphone PTT handset with cradle Figure 7-2 shows the location of the Model 4018 microphone adjustments.
Page 131 Section 7. Audio Level Adjustments Figure 7-2. Model 4018 Back Panel...
Page 132 Section 7. Audio Level Adjustments If the PTT handset with cradle option was installed, the ear audio level is adjusted by “R7”. This is set at the factory and probably needs no adjustment. Table 7-3 lists the adjustments for the Models 4118 and 4217B. All the audio adjustments are available from the back of the console and are labeled.
Page 133 Section 7. Audio Level Adjustments AUXILIARY AUDIO INPUT ADJUSTMENT Auxiliary Audio Input Adjustment The console’s auxiliary audio input is not run through an AGC circuit, but it is notch-filtered when transmitted over tone-controlled channels. The adjustment is best performed while monitoring the deviation on the channel over which the auxiliary audio is being transmitted.
Page 134 Section 7. Audio Level Adjustments Figure 7-3. Models 4118 and 4217B Back Panel...
Page 135 Section 7. Audio Level Adjustments AUDIO ADJUSTMENTS Speaker Minimum Audio Level The Select and Unselect Speakers have adjustments to set the minimum audio level that the front panel volume knobs may reduce the level to. These are set at the factory for no audio output (completely counterclockwise) with the volume knobs completely off.
Page 136 TELEPHONE RADIO HEADSET INTERFACE..........8-2 Interface ....................8-2 Considerations ..................8-3 Installation ....................8-3 Mounting....................8-3 Configuration ...................8-3 Wiring to Telephone Instrument..............8-4 Adjustments .....................8-6 Wiring to Zetron Console ................8-6 Wiring to Footswitch ................8-7 Console Programming ................8-7 Recorder Connection ................8-7 SECONDARY HEADSET JACKBOX ..............8-8 Installation ....................8-8 Mounting....................8-8 Configuration ...................8-8 Mouthpiece Muting..................8-9...
Page 137 8. SERIES 4000 ACCESSORY INSTALLATION DESK MICROPHONE The Desk Microphone (Part No. 950-9326) is wired to the consoles. Wire the microphone cable as shown in Table 8-1. Table 8-1. Desk Microphone Wiring Wire Model 4018/4118/4217B Color Yellow to P1-12 to P1-11 Black to P1-9 Shield...
Page 138 Section 8. Series 4000 Accessory Installation with either the desktop console or the rackmount consoles. More than one footswitch may be attached to a console; for example, one may be used for transmit control and the other for monitor control. Table 8-2 shows the connections to the removable terminal block inside the console.
Page 139 Generally it is easiest to interface to standard “1A2” key telephones, and most difficult to interface to electronic telephones, especially Automatic Call Distributors (ACDs). Zetron can supply headsets that are compatible with the TRHI. Zetron console applications engineers are available to assist you with your questions concerning the TRHI.
Page 140 Section 8. Series 4000 Accessory Installation Table 8-3. Jumper Options Jumper Position Description Mute telephone while transmitting on radio console. Party will not hear dispatcher Does not mute telephone while transmitting on radio console. Party on telephone can hear dispatcher. 4-wire headset (no PTT) 6-wire headset (headset has PTT) Sense microphone current to detect headset presence...
Page 141 Section 8. Series 4000 Accessory Installation PLUG CABLE SIGNAL NAME J1-1 Yellow Telephone Mouthpiece (transmitter) + J1-2 Green Telephone Earpiece (receiver) + J1-3 Telephone Earpiece (receiver) - J1-4 Black Telephone Mouthpiece (transmitter) - J1-5 Off Hook + J1-6 Off Hook - (ground) When used with a generic telephone instrument, the transmitter and receiver audio may be available on an internal network or on the 4-pin modular handset jack as shown below.
Page 142 Radio Ear Trim Front Figure 8-2. Adjustments Wiring to Zetron Console The Telephone Radio Headset Interface is easily plugged into the Model 4018 Desktop Dispatch Console or the Model 4118 Rackmount Dispatch Console. The 9-pin, D-type connector, J3, (the same for both revisions) at the rear of the Interface provides the signals to the console.
Page 143 Section 8. Series 4000 Accessory Installation TRHI CONSOLE CABLE SIGNAL NAME RECEPTACLE CONNECTOR J3-1 Shield P3-9 Console Ground J3-2 P10-16 Console Spare Output #6 (busy) J3-3 Orange No Connect J3-4 Yellow P3-2 Console PTT (XMIT) J3-5 Green P3-4 Console Headset Microphone + J3-6 Blue P3-11...
Page 144 Section 8. Series 4000 Accessory Installation → To Recorder + → To Recorder Figure 8-4. TRHI Recorder Connections SECONDARY HEADSET JACKBOX The Series 4000 Secondary Headset Jackbox (SHJB) (Part No. 950-9208) is designed to allow multiple headsets to be simultaneously connected to the Series 4000 radio control console.
Page 145 Jumper, JP1 should be placed in the “A” position to provide muting. Wiring to Zetron Console The Secondary Headset Jackbox is easily plugged into Model 4018 Desktop Dispatch Console or the Model 4118 Rackmount Dispatch Console. The rear of the jackbox provides the signals to the console.
Page 146 Section 8. Series 4000 Accessory Installation Theory of Operation Power from the console enters connector J3 at pin 6. Fuse, F1, protects the console from shorts. Zener diode, CR4, protects the jackbox board from excess voltage. Regulator, VR1 and CR5, provide 5.7 volt bias voltage for the op-amps on the board. When a plug is inserted into jack pair, J4/J5, the sense contacts close thus turning on LED, DS2, and grounding signals “SPKR SW”...
Page 147 APPENDIX A. SERIES 4000 T2-2R BASE STATION INSTALLATION....A-1 METHOD 1 ......................A-1 METHOD 2 ......................A-1...
Page 149 APPENDIX A. SERIES 4000 T2-2R BASE STATION INSTALLATION There are two methods to install a T2-2R base station into the Model 4048 Common Control Equipment (CCE). METHOD 1 This method allocates one system channel to the T2-2R base station. Advantage: Uses only one system channel instead of two. Easy installation. Disadvantage: Both receivers are summed together giving only one mute button, one channel volume control, and one call indicator.
Page 150 Appendix A. Series 4000 T2-2R Base Station Installation Base Station Dual Channel Card 2 Freq 2-Wire Tx/Rx Xmitter Rcver Channel B (RX #2) 4-Wire Rx Rcver Busy Output Busy/Mute Input Busy Output Busy/Mute Input Channel B Configuration: 2-Wire Termination = low impedance 2-Wire Tx/Rx Config Switch 3 (x-mute) = on Channel A (RX #1)

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