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ZETRON 4000 Series Product Manual

Intercom interface
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Series 4000 and Model 4010
Intercom Interface Product Manual
025-9331C

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Summary of Contents for ZETRON 4000 Series

  • Page 1 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...
  • Page 2 Zetron's warranty covers parts and Zetron factory labor. Buyer must provide written notice to Zetron within the warranty period of any defect. If the defect is not the result of improper or excessive use, or improper service, maintenance or installation, and if the Zetron Products or Zetron Accessories have not...
  • Page 3 Warning For your safety and the protection of the equipment, observe these precautions when installing or servicing Zetron equipment: • Follow all warnings and instructions marked on the equipment or included in documentation. • Only technically qualified service personnel are permitted to install or service the equipment.
  • Page 4 Series 4000 and Model 4010 Intercom Interface Product Manual Release History Date Description Changes to prior revisions were not recorded. 11 June 2007 Completely rewritten version. 025-9331C...
  • Page 5 Contents Contents Introduction ............7 Operation .
  • Page 6 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...
  • Page 7 Introduction Introduction The Intercom Interface enables a Zetron Series 4000 or Model 4010 dispatch console to support up to 12 remote intercom stations. A spare channel on a Dual Channel Card (DCC) is used to connect audio to the selected intercom through the Intercom Interface unit (P/N 950-9609).
  • Page 8 Series 4000 and Model 4010 Intercom Interface Product Manual Specifications Option Description Audio Output 3 W, adjustable 4 Ω Maximum Load Audio Preamplifier 40 dB gain, adjustable Call Signal Input On state: 0.0 ±0.8 Vdc (ground) Off state: 4.5 to 14.0 Vdc (open) Intercom Station 2-wire (audio pair, call and gnds jumpered at station) 3-wire (audio, call, common)
  • Page 9 Introduction Installation Overview Figure 1 shows a block diagram for an installation of the Intercom Interface. Figure 1: Intercom Interface Installation Overview Intercom 12 CALL Inputs from Aux I/O Card Connections for Model 4010, up to 12 intercoms Model 4020, I/O Ground in a 2-, 3-, or 4- Series 4000...
  • Page 10 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...
  • Page 11 Installing the Intercom Interface Installing the Intercom Interface This chapter covers mounting the Intercom Interface and making connections between it and the intercom stations. Mounting the Intercom Interface The Intercom Interface enclosure is designed to be mounted vertically on a wall, with the system wiring extending from the bottom of the unit.
  • Page 12 Series 4000 and Model 4010 Intercom Interface Product Manual disassembly is required. Simply open the enclosure cover and drive four screws through the access holes inside the unit. Figure 3: Enclosure Mounting Dimensions 025-9331C...
  • Page 13 Installing the Intercom Interface Figure 4 shows the strain relief for the system wiring and the chassis ground nut. Connect the chassis ground nut to an earth ground. Figure 4: Strain Relief for System Wiring...
  • Page 14 Series 4000 and Model 4010 Intercom Interface Product Manual Connecting Stations to the Intercom Interface ♦ To connect an intercom station to the Intercom Interface: 1. Choose a connection position to connect the intercom leads to. There are 12 positions. Figure 5 shows where these connection positions are located inside the Intercom Interface.
  • Page 15 Installing the Intercom Interface 3. Use a small piece of wire to make the appropriate jumper connections. Figure 6 shows examples for 2-wire and 3-wire connections. Figure 6: Wiring Diagram for Intercom Connections Intercom Interface 4-Wire Example Switch / Call / Aiphone 1 Switch / Call / Aiphone 2 Audio + / Speaker / Aiphone 3 SPKR...
  • Page 16 Series 4000 and Model 4010 Intercom Interface Product Manual 4. Configure the Intercom Interface jumpers according to the following table. Table 1: Intercom Interface Jumpers Jumper Position Description No power to intercom These jumpers are used to supply power to the intercom if needed.
  • Page 17 Inputs and Outputs for Model 4020 and 4048 Inputs and Outputs for Model 4020 and 4048 Warning This chapter describes input and output connections for Model 4020 and 4048 only. If you are using the Model 4010, skip to Inputs and Outputs for Model 4010 on page 27.
  • Page 18 Series 4000 and Model 4010 Intercom Interface Product Manual Table 3: Mapping the Channel Connections 4020/4048 4020/4048 Series 4000 Punch Block 4048 Output 4020 Output DCC Slot Aux I/O Slot Channel Channel Connector Connector Channel 1 Channel A Channel 2 Channel B Channel 3 Channel C...
  • Page 19 Inputs and Outputs for Model 4020 and 4048 4020/4048 4020/4048 Series 4000 Punch Block 4048 Output 4020 Output DCC Slot Aux I/O Slot Channel Channel Connector Connector Channel 37 Channel A (4048 second (4048 second Channel 38 Channel B card cage) card cage) (4048 second Channel 39...
  • Page 20 Series 4000 and Model 4010 Intercom Interface Product Manual Figure 7: Output Punch Block for 4020/4024 (DCC Channel B Example) Intercom Interface Punch block connected to 4020 or 4048 Aux I/O and DCC Note 26 - - - - - - 26 Chan A PTT - It is possible to use a single 1 - - - - - -...
  • Page 21 Inputs and Outputs for Model 4020 and 4048 Procedure ♦ To connect the outputs, audio, and power 1. Determine the Dual Channel Card to use and the slot it is in. The slot chosen limits which two channels can be used for intercom audio (see Table 2.
  • Page 22 Series 4000 and Model 4010 Intercom Interface Product Manual Inputs Figure 8: Input Punch Block for 4020/4048 Intercom Interface Punch block connected to 4020 or 4048 input Note It is possible to use a single 26 —— —— —— —— 26 Input punch block for inputs and 1 ——...
  • Page 23 Inputs and Outputs for Model 4020 and 4048 ♦ To connect the inputs 1. The inputs are connected from J2 on the Intercom Interface to the punch block, using the same input numbers as the outputs. Figure 8. For example, if you are using outputs 1, 2, and 3, you should use inputs 1, 2, and 3.
  • Page 24 Series 4000 and Model 4010 Intercom Interface Product Manual Figure 9: Single Punch Block Alternative for 4020/4048 Intercom Intercom Punch block connected to Punch block connected to Interface Interface 4020 DCC (J4-J8) or 4048 4020 or 4048 Aux I/O card DCC (J1-J8) output input connector Chan A PTT -...
  • Page 25 Inputs and Outputs for Model 4020 and 4048 Aux I/O Card Each output connects to a relay on the Aux I/O card. For example, output 1 connects to relay K6. Each output used on the auxiliary I/O card must be configured for a normally open (NO) output with the common (C) connected to ground.
  • Page 26 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...
  • Page 27 Inputs and Outputs for Model 4010 Inputs and Outputs for Model 4010 Warning This chapter describes input and output connections for Model 4010 only. If you are using the Model 4020 or 4048, see Inputs and Outputs for Model 4020 and 4048 on page 17.
  • Page 28 Series 4000 and Model 4010 Intercom Interface Product Manual Figure 11: Model 4010 Intercom Interface termination block 025-9331C...
  • Page 29 Inputs and Outputs for Model 4010 Aux I/O Control Board The spare I/O available on the control board can be used instead of or in addition to Aux I/O cards. The spare I/O provides up to eight inputs and eight outputs suitable for intercom use. If using spare I/O, the inputs and outputs must be configured in CPS as “auxiliary”...
  • Page 30 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...
  • Page 31 Programming and Adjustments Programming and Adjustments To program IntegratorRD consoles, see Programming for IntegratorRD Consoles on page 31. To program button-based consoles using CPSW, see Programming for Button-Based Consoles (CPSW) on page 36. To program button-based consoles using CPS DOS, see Programming for Button-Based Consoles (CPS DOS) on page 38.
  • Page 32 Series 4000 and Model 4010 Intercom Interface Product Manual ♦ To configure the Channel Cards: 1. In IntegratorRDPS, click on the channel cards to open the Channel Card Specification window. Channel cards 2. Find the correct Card Slot, based on the Channel Card connected to the Intercom Interface.
  • Page 33 Programming and Adjustments 4. If you have performed the configuration and the optional step, part of the Channel Card Specification should look similar to the following example: 5. Proceed with configuring outputs in the following procedure. During input configuration, you ♦...
  • Page 34 Series 4000 and Model 4010 Intercom Interface Product Manual ♦ To configure inputs 1. In the Channel Card Specification window, click Aux I/O. This opens the Aux Input/Output Definition window and displays the first unconfigured Aux I/O record. 2. Select Input (Intercom). Note 3.
  • Page 35 Programming and Adjustments ♦ To configure button assignments 1. In IntegratorRDPS, click anywhere on the IntegratorRD screen to open the Button Assignments window. IntegratorRD 2. Under the Intercom choices (near the upper left), drag any of the appropriate four intercom/door functions to the desired button locations.
  • Page 36 Programming for Button-Based Consoles (CPSW) Intercom functions are programmed into button-based consoles using Zetron’s Console Programming System for Windows (CPSW). CPSW is used to program the following consoles: 4010, 4018, 4116B, and 4118. If your console model is not listed or you prefer to use CPS DOS, Programming for Button-Based Consoles (CPS DOS) on page 38.
  • Page 37 Programming and Adjustments b. Click the Position up and down arrows to switch to the appropriate position. This should be the same position number that you connected to with CPSW and retrieved the configuration from. c. Click the appropriate Panel button. 7.
  • Page 38 Series 4000 and Model 4010 Intercom Interface Product Manual Repeat for all remaining interlocked input/output combinations. Remember to use the same interlock number every time. 11. Configure the door locks: a. Click a button to define. b. Set The Key’s Functional Group to Auxiliary Input / Output.
  • Page 39 Programming and Adjustments Inputs/Outputs as Aux-Inputs/Outputs (Y). See the manual Model 4010 Radio Dispatch Console Programming Manual (P/N 025-9229) for an explanation of spare versus auxiliary I/O. * Model 4010 Aux I/O Card inputs and outputs begin with 9. 3. Go to Position Configuration, Key Definition. Define a Select Call key for the DCC Intercom Channel after selecting the appropriate button panel.
  • Page 40 Series 4000 and Model 4010 Intercom Interface Product Manual 3. Adjust the Intercom Interface’s preamplifier by turning R14 (RX VOL) until the console’s call light comes on with the minimum audio level at the station that should be monitored. The 4-wire RX potentiometer on the Dual Channel Card can also be adjusted for receive audio level.
  • Page 41 Schematic Schematic The Intercom Interface schematic is split across two parts on the following pages. The two parts of the schematic connect at the Audio - and Audio + flags.
  • Page 42 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...
  • Page 43 Schematic...
  • Page 44 Series 4000 and Model 4010 Intercom Interface Product Manual 025-9331C...

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