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MICRO-EPSILON optoNCDT 1220-IO Operating Instructions Manual

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ILD 1220-10-IO
ILD 1220-500-IO
ILD 1220-25-IO
ILD 1220-50-IO
ILD 1220-100-IO
ILD 1220-200-IO
Operating Instructions
optoNCDT
1220-IO

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Summary of Contents for MICRO-EPSILON optoNCDT 1220-IO

  • Page 1 Operating Instructions optoNCDT 1220-IO ILD 1220-10-IO ILD 1220-500-IO ILD 1220-25-IO ILD 1220-50-IO ILD 1220-100-IO ILD 1220-200-IO...
  • Page 2 Intelligent laser optical displacement measurement MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail info@micro-epsilon.com www.micro-epsilon.com...
  • Page 3 Temperature Influences ....................16 5.1.2.4 Mechanical Vibration ....................16 5.1.2.5 Movement Blurs ......................16 5.1.2.6 Surface Roughness ....................17 5.1.2.7 Angle Influences ......................18 5.1.3 Optimizing the Measuring Accuracy ................... 19 Mounting, Dimensions ..........................20 Indicator Elements at Sensor ........................22 optoNCDT 1220-IO...
  • Page 4 General ............................34 7.4.2 Keylock ............................34 Digital Output Values......................35 Cleaning ..........................36 Disclaimer ..........................37 Service, Repair ........................37 Decommissioning, Disposal ....................38 Appendix ..............................39 IODD Default Settings ......................39 Switching between IO-Link and Setup-Mode ............... 40 optoNCDT 1220-IO...
  • Page 5 Caution - use of controls or adjustments or performance of procedures other than those specified may cause harm. Connect the power supply and the display/output device according to the safety regulations for electrical equip- ment. > Risk of injury > Damage to or destruction of the sensor optoNCDT 1220-IO Page 5...
  • Page 6 Avoid exposure of sensor to aggressive media (detergents, cooling emulsions). > Damage to or destruction of the sensor Notes on CE Marking The following apply to the optoNCDT 1220-IO: - EU Directive 2014/30/EU - EU Directive 2011/65/EU Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmonized Euro- pean standards (EN).
  • Page 7 The UKCA Declaration of Conformity and the technical documentation are available to the responsible authorities according to the UKCA Directives. Intended Use - The optoNCDT 1220-IO system is designed for use in industrial applications. - It is used ƒ for measuring displacement, distance, position and thickness ƒ...
  • Page 8 EXCEPT FOR CONFORMANCE WITH IEC 60825-1 P 1mW; =670nm ED. 3., AS DESCRIBED IN LASER NOTICE NO. 56, DATED MAY 8, 2019. Fig. 1 Laser labels on the sensor cable Fig. 2 Laser warning sign on the sensor housing optoNCDT 1220-IO Page 8...
  • Page 9 The housing of the optical sensors may only be opened by the manufacturer, see Chap. 10. For repair and service purposes, the sensors must always be sent to the manufacturer. Please observe national regulations, e. g., Laser Notice No. 50 for the USA. optoNCDT 1220-IO Page 9...
  • Page 10 Functional Principle, Technical Data Short Description The optoNCDT 1220-IO uses the principle of optical triangulation, that is, a visible, modulated point of light is projected onto the target surface. The diffuse part of the reflection of this point of light is displayed depending on distance on a position-resolving element (CMOS) by an receiver optic which is arranged to the optical axis of the laser beam in a defined angle.
  • Page 11 The sensor is equipped with an intelligent surface control feature. New algorithms generate stable measurement results even on de- manding surfaces where changing reflections occur. Also small objects can be detected reliably thanks to the small measuring spot. optoNCDT 1220-IO Page 11...
  • Page 12 Light source Semiconductor laser < 1 mW, 670 nm (red) Factory setting 1 kHz FSO = Full Scale Output; the specified data apply to white, diffuse reflecting surfaces (Micro-Epsilon reference ceramic for ILD sensors) Measuring rate 1 kHz, median 9 Related to digital output in the mid of the measuring range;...
  • Page 13 20 g / 20 … 500 Hz in 3 axes, 2 directions and 10 cycles each Protection class (DIN EN 60529) IP67 Material Aluminum housing Weight approx. 50 g (incl. pigtail) Select button: zero, factory settings; Control and indicator elements 2 x color LEDs for output / status Illuminant: light bulb optoNCDT 1220-IO Page 13...
  • Page 14 3. They can be recognized by the serial number with the following structure: - 10xxxxxx = ILD1220-10-IO, ILD1220-25-IO, ILD1220-50-IO - 40xxxxxx = ILD1220-100-IO, ILD1220-200-IO, ILD1220-500-IO Serial numbers for sensors with the old design can be recognized by the following structure: JJMMxxxx (J = year, M = month) optoNCDT 1220-IO Page 14...
  • Page 15 Chap. 3.2. Dark or shiny objects being measured, e.g. black rubber, may require longer exposure times. The exposure time is dependent on the measuring rate and can only be increased by reducing the sensor’s measuring rate. optoNCDT 1220-IO Page 15...
  • Page 16 Light from other Sources Thanks to their integrated optical interference filters the optoNCDT 1220-IO sensors offer outstanding performance in suppressing light from other sources. However, this does not preclude the possibility of interference from other light sources if the objects being measured are shiny and if lower measuring rates are selected.
  • Page 17 Ceramic reference surface Structured surface Recommendation for parameter choice: The averaging number should be selected in such a way that a surface area the size of which is comparable to those with mechanical measurements is averaged. optoNCDT 1220-IO Page 17...
  • Page 18 These influences have to be explicitly considered when scanning profiled surfaces. Basically the angle behavior of triangulation is li- able to the reflectivity of the measuring object surface. X-axise Y-axis Angle Fig. 6 Measurement errors through tilting with diffuse reflection optoNCDT 1220-IO Page 18...
  • Page 19 In case of bore holes, blind holes and edges in the surface of moving targets the sensor must be arranged in such a way that the edges do not obscure the laser spot. incorrect correct (shadow) Fig. 8 Sensor arrangement for holes and ridges optoNCDT 1220-IO Page 19...
  • Page 20 Mounting, Dimensions The optoNCDT 1220-IO sensor is an optical system for measurements with micrometer accuracy. The laser beam must be directed perpendicularly onto the surface of the target. In case of misalignment it is possible that the measurement results will not always be accurate.
  • Page 21 FSO = Full scale output their reflections (.08) (.31) Fig. 10 Dimensional drawing and free space for optics and optical free space A: 2x M3 for direct fastening or 2x M2 for bolt connection optoNCDT 1220-IO Page 21...
  • Page 22 The programmable touch key select calls up the functions Reset, Teaching or zeroing. By factory default this key is only ac- tive for the first 5 minutes after power up. After that it will be automatically locked. optoNCDT 1220-IO Page 22...
  • Page 23 View: Pin side male sensor connector Supply ground Supply and signal ground The laser light source in the sensor is activated when the supply voltage is applied. You can switch off the laser light source via soft- ware. optoNCDT 1220-IO Page 23...
  • Page 24 Die Versorgung des Sensors erfolgt über den IO-Link Master. 5.4.3 Laser on The laser light source in the sensor is activated when the supply voltage is applied. You can switch off the laser light source via soft- ware. optoNCDT 1220-IO Page 24...
  • Page 25 Avoid excessive pulling to the cables. Provide strain relieves near the connectors when cables > 5 m are vertically free hanging. Never lay signal leads next to or together with power cables or pulse-loaded cables (e.g. for drive units and solenoid valves) in a bundle or in cable ducts. Always use separate ducts. optoNCDT 1220-IO Page 25...
  • Page 26 Getting Ready for Operation Getting Ready for Operation Install and assemble the optoNCDT 1220-IO in accordance with the instructions set out, see Chap. Connect the sensor with the IO-Link master. Once the supply voltage has been switched on the sensor runs through an initialization sequence. This is indicated by the momentary activation of all the LEDs.
  • Page 27 IO-Link IO-Link Preliminary Remarks You can program the optoNCDT 1220-IO simultaneously in two different ways: - via IO-Link Master and PLC or - via USB IO-Link Master. The sensor interface corresponds to version 1.1; the data rate is 230.4 kbit/s (COM3).
  • Page 28 UINT32 0x0B DeviceID 3 (Octet 0, LSB) MB 100 (7A , 5C, 43) -> 8019011 MB 200 (7A , 5C, 44) -> 8019012 MB 500 (7A , 5C, 45) -> 8019013 0x0F SystemCommand see SystemCommand 0x0002 optoNCDT 1220-IO Page 28...
  • Page 29 Preset Mode BALANCED 0xAC Preset Mode DYNAMIC 0xAD Preset Mode NOAVERAGING 0xB4 Meassettings Read User_Setting_1 0xBE Meassettings Store User_Setting_1 0xC8 Meassettings Delete User_Setting_1 1) For BackUp / Restore via Data Storage: should not be used alone. optoNCDT 1220-IO Page 29...
  • Page 30 IO-Link 7.3.1.3 Object 0x0003: Data Storage Index Subindices IO-Link designation Type Acsess Size 0x0003 0x01 DS_Command UINT8 RecordT 0x02 State_Property UINT8 0x03 Data_Storage_Size UINT32 0x04 Parameter_Checksum UINT32 0x05 Index_List OCTETSTRING R variable optoNCDT 1220-IO Page 30...
  • Page 31 4120402-001-20 (MB 050) 4120403-001-20 (MB 100) 4120404-001-20 (MB 200) 4120405-001-20 (MB 500) 0x0014 0x00 Product Text STRING Laser distance sensor for industrial applications 0x0015 0x00 Serial Number STRING Serial: aus GETINFO 0x0016 0x00 Hardware Rev. STRING 0x04C4010214 optoNCDT 1220-IO Page 31...
  • Page 32 0x0018 0x00 Application Specific Tag STRING 0x0019 0x00 FunctionTag 0x001A 0x00 LocationTag 0x0020 0x00 ErrorCount UINT 0x0024 0x00 DeviceStaus UINT 0x0025 0x00 DetailedDeviceStatus Array of variable OCTETSTRING 0x0028 0x00 ProcessDataInput Last valid measurement in nm UINT32 optoNCDT 1220-IO Page 32...
  • Page 33 With a maximum measuring rate of 1 kHz the CMOS element is exposed 1000 times per second. The lower the measuring rate, the higher maximum exposure time. The measuring rate can be adjusted is four stages. optoNCDT 1220-IO Page 33...
  • Page 34 7.4.2 Keylock The function keylock for the key Select, see Chap. 5.3 prevents unauthorized / unintended performing of the key functions. The key lock is automatically activated after a reset/power cycle after 5 minutes. optoNCDT 1220-IO Page 34...
  • Page 35 Digital Output Values Digital Output Values Signal Minimum Maximum Scaling Unit Distance 0x80000000 0x7FFFFF00 Value 0x7FFFFF04 no peak available 0x7FFFFF05 peak before the measurement range (MR) 0x7FFFFF06 peak behind the measurement range (MR) optoNCDT 1220-IO Page 35...
  • Page 36 Therefore an optics anti-static brush is suitable or bleeding the screen with dehumidified, clean and oil-free compressed air. Wet Cleaning For cleaning the protective screen use a clean, soft, lint-free cloth or lens cleaning paper with pure alcohol (isopropyl). Never use standard glass cleaner or other cleaning agents. optoNCDT 1220-IO Page 36...
  • Page 37 MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in par- ticular consequential damage, e.g., due to...
  • Page 38 Here you can inform yourself about the respective national collection and return points. - Old devices can also be returned for disposal to MICRO-EPSILON at the address given in the imprint at https://www.micro-epsilon.de/impressum/. - We would like to point out that you are responsible for deleting the measurement-specific and personal data on the old devices to be disposed of.
  • Page 39 (t ... t key is released while the LED State is flashing yellow Dt = t ; Dt (key press period) must be at least 10 sec., max. 15 sec. optoNCDT 1220-IO Page 39...
  • Page 40 : Switches from IO-Link to setup mode, duration max. 1 min. Sensor starts in the Setup mode, the State LED is flashing in the colors red, green and yellow A return to IO-Link operation is only possible by updating the firmware. optoNCDT 1220-IO Page 40...
  • Page 41 Appendix | Switching between IO-Link and Setup-Mode optoNCDT 1220-IO Page 41...
  • Page 42 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751491-A012094MSC info@micro-epsilon.com · www.micro-epsilon.com www.micro-epsilon.com/contact/worldwide/ Your local contact: MICRO-EPSILON MESSTECHNIK...

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