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MICRO-EPSILON wireSENSOR WDS P60 Operating Instructions Manual

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P60
MICRO-EPSILON MESSTECHNIK GmbH & Co. KG
P96
P115
Koenigbacher Str. 15 · 94496 Ortenburg / Germany
P200
Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90
info@micro-epsilon.com · www.micro-epsilon.com
Your local contact:
Operating Instructions
wireSENSOR
www.micro-epsilon.com/contact/worldwide/
WDS

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Summary of Contents for MICRO-EPSILON wireSENSOR WDS P60

  • Page 1 Operating Instructions wireSENSOR MICRO-EPSILON MESSTECHNIK GmbH & Co. KG P115 Koenigbacher Str. 15 · 94496 Ortenburg / Germany P200 Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/...
  • Page 2 Declaration of Incorporation Declaration of incorporation according to the EC Machinery Directive 2006/42/EC, Annex II B The manufacturer and person authorized to compile the relevant technical documents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15 94496 Ortenburg / Germany...
  • Page 3 EC Machinery Directive and for which an EU Decla- ration of Conformity according to Annex II, Part A exists. Ortenburg, Germany Dipl.-Ing.(FH) Eduard Huber, MBA July 1, 2021 Quality Manager Tel. +49 (0) 8542 / 168-0 e-mail info@micro-epsilon.com Fax +49 (0) 8542 / 168-90 www.micro-epsilon.com...

  • Page 4: Table Of Contents

    Storage ................................20 Installation and Mounting ...................... 21 Precautions ..............................21 Sensor Assembly ............................21 Dimensional Drawings ........................... 22 4.3.1 wireSENSOR WDS P60 Analog ....................22 4.3.2 wireSENSOR WDS P60 Digital ..................... 24 4.3.3 wireSENSOR WDS P96 Analog ....................26 4.3.4 wireSENSOR WDS P96 Digital .....................
  • Page 5 Guiding and Attaching the Wire ........................36 Pin Assignment Analog ..........................37 4.5.1 Potentiometer Output ........................37 4.5.2 Voltage Output ..........................38 4.5.3 Current Output ..........................38 Pin Assignment Digital ........................... 40 4.6.1 TTL, HTL ............................40 4.6.2 SSI ..............................42 4.6.3 CANopen ............................
  • Page 6 wireSENSOR, WDS P60/P96/P115/P200...

  • Page 7: Safety

    Safety Safety System operation assumes knowledge of the operating instructions. Symbols Used The following symbols are used in these operating instructions: Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injury. Indicates a situation that may result in property damage if not avoided. Indicates a user action.

  • Page 8: Notes On Ce Marking

    These sensors carry the CE mark and satisfy the requirements of the EU Directives cited and the European harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible authorities at: MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15...

  • Page 9: Intended Use

    Safety Intended Use Draw-wire sensors are used for - distance or displacement measuring - position determination of components or moving machine parts. - The sensors must only be operated within the limits specified in the technical data, see - Draw wire sensors must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or total failure of the sensor.

  • Page 10: Functional Principle, Technical Data

    Functional Principle, Technical Data Functional Principle, Technical Data Functional Principle With the wire principle, a linear motion is transformed into a change in resistance by a rotation. A measuring wire made of highly flexible stainless steel wires is wound onto a drum with the aid of a long life spring motor.

  • Page 11: Technical Data Model P60 Analog

    Functional Principle, Technical Data Technical Data Model P60 Analog Model 100-P60 150-P60 300-P60 500-P60 750-P60 1000-P60 1500-P60 Measuring range 100 mm 150 mm 300 mm 500 mm 750 mm 1000 mm 1500 mm Analog output Potentiometer, current, voltage Resolution quasi infinite Hybrid pot.

  • Page 12: Technical Data Model P96 Analog

    Functional Principle, Technical Data Technical Data Model P96 Analog Model 2000-P96 2500-P96 Measuring range 2000 mm 2500 mm Analog output Potentiometer, current, voltage Resolution quasi infinite Linearity ≤ ±0.1 % FSO ≤ ±2 mm ≤ ±2.5 mm Sensor element Hybrid potentiometer Wire extension force (max.) approx.

  • Page 13: Technical Data Model P115 Analog

    Functional Principle, Technical Data Technical Data Model P115 Analog Model 3000-P115 4000-P115 5000-P115 7500-P115 10000-P115 15000-P115 Measuring range 3000 mm 4000 mm 5000 mm 7500 mm 10000 mm 15000 mm Analog output Potentiometer, current, voltage Resolution quasi infinite ≤ ±0.1 % FSO ≤...
  • Page 14 Functional Principle, Technical Data Models with potentiometric output WDS - ..- Pxx - CR - P Electrical data Supply voltage: max. 32 VDC at 1 kOhm / max. 1 W Resistance: 1 kOhm ±10 % (potentiometer) £ 3 mA Viper current: Temperature coefficient: ±0.0025 % FSO/K (±0.0014 % FSO/°F) Sensitivity:...
  • Page 15 Functional Principle, Technical Data Models with current output (2-wire) WDS - ..- Pxx - SR - I Electrical data Supply voltage: 14 ... 27 VDC non stabilized (measured on the input terminal of the sensor) Current consumption: 35 mA max. Output current: 4 ...

  • Page 16: Technical Data Model P60 Digital

    Functional Principle, Technical Data Technical Data Model P60 Digital Model 1000-P60 1500-P60 Measuring range 1000 mm 1500 mm PROFINET, Profibus DP , CANopen, EtherNet/IP , Digital interface EtherCAT Digital output HTL, TTL, SSI HTL, TTL 0.067 mm (15 pulse/mm) 0.1 mm (10 pulse/mm) Resolution SSI, PROFINET, Profibus DP , 0.012 mm...

  • Page 17: Technical Data Model P96 Digital

    Functional Principle, Technical Data Technical Data Model P96 Digital Model 3000-P96 Measuring range 3000 mm PROFINET, Profibus DP , CANopen, Digital interface EtherNet/IP , EtherCAT Digital output HTL, TTL, SSI HTL, TTL 0.087 mm (11.53 pulse/mm) Resolution SSI, PROFINET, Profibus DP , CANopen, 0.032 mm EtherNet/IP , EtherCAT Linearity...

  • Page 18: Technical Data Model P115 Digital

    Functional Principle, Technical Data Technical Data Model P115 Digital Model 5000-P115 7500-P115 10000-P115 15000-P115 Measuring range 5000 mm 7500 mm 10000 mm 15000 mm Digital interface PROFINET, Profibus DP , CANopen, EtherNet/IP , EtherCAT Digital output HTL, TTL, SSI HTL, TTL 0.105 mm (9.52 pulse/mm) Resolution SSI, PROFINET, Profibus DP ,...

  • Page 19: Technical Data Model P200 Digital

    Functional Principle, Technical Data Technical Data Model P200 Digital Model 30000-P200 40000-P200 50000-P200 Measuring range 30000 mm 40000 mm 50000 mm Digital interface PROFINET, Profibus DP , CANopen, EtherNet/IP , EtherCAT Digital output HTL, TTL, SSI HTL, TTL 0.167 mm (6 pulse/mm) Resolution SSI, PROFINET Profibus DP , 0.061 mm...

  • Page 20: Delivery

    Delivery Delivery Unpacking/Included in Delivery 1 Sensor 1 Assembly Instructions Do not remove draw-wire displacement sensors from packaging using the measuring wire, the wire clip or the eyelet. Transport them in such a way that they cannot be damaged. Check the delivery for completeness and shipping damage immediately after unpacking. If there is damage or parts are missing, immediately contact the manufacturer or supplier.

  • Page 21: Installation And Mounting

    Installation and Mounting Installation and Mounting Precautions Free return of measu- ring wire not permitted! Do not pull out the measuring wire beyond the measuring range listed > Risk of injury due > Damage to or destruction of the sensor to whiplash of the wire with wire clip or Do not damage the measuring wire.

  • Page 22: Dimensional Drawings

    Installation and Mounting Dimensional Drawings 4.3.1 wireSENSOR WDS P60 Analog If a measuring wire is stretched in the area where operating personnel is located, injuries may occur. Mounting grooves for M4 10 (.39) Do not twist the measuring wire. 38.6 (1.52) 40 (1.57)
  • Page 23 Installation and Mounting If a measuring wire is stretched in the area where operating Mounting grooves for M4 personnel is located, 10 (.39) injuries may occur. Do not twist the measuring wire. 38.6 (1.52) 40 (1.57) 10.7 (4.21) 60 (2.36) 95 (3.74) Fig.

  • Page 24: Wiresensor Wds P60 Digital

    Installation and Mounting 4.3.2 wireSENSOR WDS P60 Digital If a measuring wire is stretched in the area where operating personnel is located, Mounting grooves injuries may occur. for M4 10 (.39) 10 (.39) Do not twist the measuring wire. 38.6 (1.52) 40 (1.57)
  • Page 25 Installation and Mounting If a measuring wire is stretched in the area where operating Mounting grooves for M4 personnel is located, 10 (.39) injuries may occur. Do not twist the measuring wire. 38.6 (1.52) 40 (1.57) 10.7 (4.21) 21.3 (8.39) 60 (2.36) 129 (5.08) 81 (3.19)

  • Page 26: Wiresensor Wds P96 Analog

    Installation and Mounting 4.3.3 wireSENSOR WDS P96 Analog 10 (.39) If a measuring wire is stretched in the area where operating personnel is located, injuries may occur. 36 (1.42) 2x M4 locking screws Do not twist the measuring wire. 70 (2.76) 50 (1.97) 96 (3.78) 13 (.51)
  • Page 27 Installation and Mounting 10 (.39) If a measuring wire is stretched in the area where operating personnel is located, 36 (1.42) 2x M4 locking screws injuries may occur. Do not twist the measuring wire. 50 (1.97) 70 (2.76) 96 (3.78) 123 (4.84) Fig.

  • Page 28: Wiresensor Wds P96 Digital

    Installation and Mounting 4.3.4 wireSENSOR WDS P96 Digital If a measuring wire is stretched in the area 41.4 (16.30) where operating personnel is located, injuries may occur. 36 (1.42) Do not twist the 2x slot nuts measuring wire. 4x M6 2x M4 locking screws 70 (2.76) 13 (.51)
  • Page 29 Installation and Mounting If a measuring wire is 10 (.39) 10 (.39) 10 (.39) stretched in the area where operating ø13 (dia .51) ø13 (dia .51) ø13 (.51) personnel is located, injuries may occur. 13 (.51) 13 (.51) 13 (.51) Do not twist the measuring wire.

  • Page 30: Wiresensor Wds P115 Analog

    Installation and Mounting 4.3.5 wireSENSOR WDS P115 Analog 50 (1.97) 17.6 (6.93) 17.6 (6.93) If a measuring wire is stretched in the area where operating 36 (1.42) personnel is located, 2x M4 locking screws injuries may occur. Do not twist the measuring wire.
  • Page 31 Installation and Mounting 50 (1.97) If a measuring wire is 5 (.2) stretched in the area where operating personnel is located, 2x M4 locking screws 2x slot nuts injuries may occur. Do not twist the 60 (2.36) (1.42) measuring wire. 115 (4.53) Fig.

  • Page 32: Wiresensor Wds P115 Digital

    Installation and Mounting 4.3.6 wireSENSOR WDS P115 Digital 50 (1.97) ø30 (dia. 1.18) ø20.2 (dia. 7.95) If a measuring wire is stretched in the area 2x M4 locking screws 2x slot nuts 4x M6 mounting holes where operating personnel is located, injuries may occur.
  • Page 33 Installation and Mounting If a measuring wire is (.16) (.16) (.16) stretched in the area where operating personnel is located, injuries may occur. Do not twist the 1 (.04) 1 (.04) 1 (.04) measuring wire. 67.2 (26.46) 103.2 (40.63) 62.2 (24.49) Fig.

  • Page 34: Wiresensor Wds P200 Digital

    Installation and Mounting 4.3.7 wireSENSOR WDS P200 Digital If a measuring wire is stretched in the area where operating personnel is located, injuries may occur. Do not twist the measuring wire. 25.7 (10.12) 8.5 (3.35) 80 (3.15) Fig. 22 Dimensional drawing WDS- ... - P200 - XX - XXX, dimensions in mm (inches) Measuring range (mm) A (mm) B (mm) 30000...
  • Page 35 Installation and Mounting Output HTL/TTL Output SSI Output CO/PB/PN/ENIP/CAT 67 (2.64) 83 (3.27) 115 (4.53) If a measuring wire is stretched in the area where operating personnel is located, injuries may occur. Fig. 23 Dimensional dra- Fig. 24 Dimensional Fig. 25 Dimensional drawing WDS- ... - P200 Do not twist the wing WDS- ...

  • Page 36: Guiding And Attaching The Wire

    Installation and Mounting Guiding and Attaching the Wire If the measuring wire must be pulled out of the sensor to guide the wire or attach it to the measured object: - the sensor must not be held by a second person during Incorrect that process, - the measuring wire must not be pulled out beyond the...

  • Page 37: Pin Assignment Analog

    Installation and Mounting Pin Assignment Analog 4.5.1 Potentiometer Output Electrical connection Output 100 % -CA/CR- -SA- - P - integrated cable Connector Potentiometer Farbe DIN 47 100 White Input + View on solder pin Brown Ground side 8-pole socket Green Signal Shield Shield...

  • Page 38: Voltage Output

    Installation and Mounting 4.5.2 Voltage Output Electrical connection Output Supply - SA/SR - - U - Ground Connector Voltage zero gain Signal DIN 45 326 Ground Supply + Ground 0 - 10 V View on solder Signal pin side 8-pole Ground (Signal) socket Fig.
  • Page 39 Installation and Mounting Cable assembly by the customer An 8-pin cable socket for the user-side assembly of your own connecting cable is part of the delivery scope of the standard sensors. Note when assembling (Requirements of power and output cables to satisfy the EMC regulations): Use a screened cable.

  • Page 40: Pin Assignment Digital

    Installation and Mounting Pin Assignment Digital 4.6.1 TTL, HTL Note the pin assignment for draw-wire displace- Output TTL Linedriver (5 VDC) ment sensors with encoder output. The sensor contains an additional supplement for detailed Level High ≥ 2.5 V (with I = -20 mA) information.
  • Page 41 Installation and Mounting Pin assignment TTL, HTL Cable color Assignment Pink B inv. Blue Sense N (reference pulse) Black N inv. (reference pulse inv.) Brown Pin-side sensor male connector Green A inv. Sense (Pin 2) und GND Sense Grey (Pin 11) are directly connected with V (Pin 12) respectively GND (Pin 10).

  • Page 42: Ssi

    Installation and Mounting 4.6.2 Contact description Encoder power supply connection. 2 GND Encoder ground connection. The voltage drawn to GND is V 3 Pulses + Positive SSI pulse input. Pulses + forms a current loop with pulse -. A current of approximate- ly.
  • Page 43 Installation and Mounting Pin assignment SSI Cable color Assignment Brown Black Blue Pulse + Beige Data + Green ZERO Yellow Data - Violet Pulse - Pin-side sensor male connector DATAVALID Brown/yellow Pink Black/yellow DATAVALID MT Please use leads twisted in pairs for extension cables.

  • Page 44: Canopen

    Installation and Mounting 4.6.3 CANopen CANopen features Bus protocol CANopen Device profile CANopen - CiA DSP 406, V 3.0 CANopen features Device Class 2, CAN 2.0B Operating modes Polling Mode (asynch, via SDO) (with SDO progr.) Cyclic Mode (asynch-cyclic): The encoder cyclically sends the current process actual value without a request by a master.
  • Page 45 Installation and Mounting Setting CANopen baud rate Baud rate Setting dip switch 10 kBit/s 20 kBit/s 50 kBit/s 12 kBit/s Setting of terminating 250 kBit/s resistor for CANopen 500 kBit/s 800 kBit/s 1 MBit/s ON = Last user OFF = User X Contact description CANopen CAN_L CAN Bus Signal (dominant Low)

  • Page 46: Profibus Dp

    Installation and Mounting 4.6.4 PROFIBUS DP PROFIBUS DP features Bus protocol PROFIBUS DP Profibus features Device Class 1 and 2 Data exchange functions Input: Position value Additional parameterized speed signal (readout of the current rotary speed) Output: Preset value With the Preset parameter the encoder can be set to a desired actual value that Preset value corresponds to the defined axis position of the system.
  • Page 47 Installation and Mounting Contact description PROFIBUS DP Negative serial data line Positive serial data line Supply voltage 10 ... 30 VDC Ground contact for UB (Termi- nals with the same designation are internally interconnected.) Settings of terminating resistor for PROFIBUS DP ON = Last user OFF = User X Settings of user address for PROFIBUS DP...

  • Page 48: Ethernet/Ip

    Installation and Mounting 4.6.5 EtherNet/IP Characteristics Ethernet/IP Bus protocol EtherNet/IP Device profile Encoder Device, Type22hex, according to CIP specification Features - 100 MBaud Fast Ethernet - Programmable IP address - Automatic IP address assignment (DHCP) - Direction of rotation, resolution, total resolution and preset programmable according to CIP specification Process data Position value, warning flag, alert flag...
  • Page 49 Installation and Mounting Pin assignment supply voltage IP address (shaft encoder only) Connector Connection Description Pin 1 Supply voltage Pin 2 n.c. Not assigned Pin 3 Ground connection Pin 4 n.c. Not assigned 1 x M12 connector (pin), A-coded Ethernet/IP (data line) Connector Connection Description Pin 1...

  • Page 50: Ethercat

    Installation and Mounting 4.6.6 EtherCAT Characteristics EtherCAT Bus protocol EtherCAT Device profile CoE (CANopen over EtherCAT) DSP406 Features - 100 MBaud Ethernet - Automatic address assignment - Distributed-Clock for precise synchronization. Device can be configured as „Reference Clock“ - Default 10 Byte PDO, configurable 4 byte PDO / 2 byte PDO for shorter cycle times Process data Position value,...
  • Page 51 Installation and Mounting Pin assignment supply voltage Connector Connection Description Pin 1 Supply voltage Pin 2 n.c. Not assigned Pin 3 Ground connection Pin 4 n.c. Not assigned 1 x M12 connector (pin), A-coded EtherCAT (data line) Connector Connection Description Pin 1 TxD+ Transmitted data+...

  • Page 52: Operation

    4.4, must be observed during the operation. Imperfect guiding of the wire can cause increased wear and early failure. If third parties intervene, the claim for liability for material defects becomes void. MICRO-EPSILON is exclu- sively responsible for repairs, see...

  • Page 53: Disclaimer

    MICRO-EPSILON or to your distributor / retailer. MICRO-EPSILON undertakes no liability whatsoever for damage, loss or costs caused by or related in any way to the product, in particular consequential damage, e.g., due to...

  • Page 54: Service, Repair

    Service, Repair Service, Repair If the sensor is defective, please send us the affected MICRO-EPSILON MESSTECHNIK parts for repair or exchange. GmbH & Co. KG Koenigbacher Str. 15 If the cause of a fault cannot be clearly identified, please send the entire measuring system to: 94496 Ortenburg / Germany Tel.

  • Page 55: Decommissioning, Disposal

    Here you can inform yourself about the respective national collection and return points. - Old devices can also be returned for disposal to MICRO-EPSILON at the address given in the imprint at https://www.micro-epsilon-de/impressum/. - We would like to point out that you are responsible for deleting the measurement-specific and personal data on the old devices to be disposed of.

  • Page 56: Appendix

    Appendix | Accessories and Spare Parts Appendix Accessories and Spare Parts PC3/8-WDS Supply and output cable, 3 m long, for WDS with 8-pole cable connector Mating plug for WDS straight, 8-pin FC8/90 Mating plug, 90 ° angled for WDS MH1-WDS Magnetic holder with hole for M4 wire coupling, wire clip, eyelet or attachment head, see Fig.

  • Page 57: A 2 Cable Connection And Color Code Connection Cable Pc3/8-Wds

    Appendix | Cable Connection and Color Code Connection Cable PC3/8-WDS Cable Connection and Color Code Connection Cable PC3/8-WDS Color Assignment White Input + Supply + Supply + Green n.c. n.c. n.c. Brown Ground Ground Ground Outer cable area with total shield Yellow n.c.

  • Page 58: A 3 Drawings And References For Attachment

    Appendix | Drawings and References for Attachment Drawings and References for Attachment Mounting Instructions for Magnetic Holder MH1 - WDS The force normal to the St 37 plate is approximately 18 kg (635 oz) at 20 °C (+68 °F). The lateral force sustainable is, dependent on the surface, about 20 - 35 % of normal adhesion. Temperature range operation: -40 ...
  • Page 59 Appendix | Drawings and References for Attachment Mounting instructions for magnetic holder MH2 - WDS The force normal to the St 37 plate is approximately 13 kg / 459 oz at +20 °C (+68 °F). The lateral force sustainable is, dependent on the surface, about 20 - 35 % of normal adhesion. Temperature range operation: -40 ...
  • Page 60 Appendix | Drawings and References for Attachment Adjust the distance, that the wire can‘t snap off! SW3 DIN911 2xM4 DIN84/912 SW3 DIN911 (.33) (0.47) (0.24) (1.57) Fig. 35 Guide pulley TR1-WDS with mounting socket, dimensions in mm (inches) wireSENSOR, WDS P60/P96/P115/P200 Page 60...
  • Page 61 Appendix | Drawings and References for Attachment ø21(.83 dia) 4 (.16) 20 (.79) 26 (1.02) (.43) ø4.3 (.17 dia) Fig. 36 Guide pulley TR3-WDS fix with mounting socket, dimensions in mm (inches) wireSENSOR, WDS P60/P96/P115/P200 Page 61...
  • Page 62 Appendix | Drawings and References for Attachment 21 (.83) 16 (.63) 4 (.16) (.31) Fig. 37 Attachment head GK1-WDS, dimensions in mm (inches) 1 Set contains: 86 (3.39) 2 Pieces mounting clamp Alu anodized 75(2.95) 2 Pieces bolt M4x20 DIN 933-A2 2 Pieces antiturn washer J4.3 DIN 6797 2 Pieces...
  • Page 63 Appendix | Drawings and References for Attachment 9.5 (.37) The delivery includes: 1 Pieces wire extension 2 Pieces nut M4 DIN 934-A2 2 Pieces antiturn washer J4.3 DIN 6797 1 Pieces distance piece M4 15 mm long ø7.5 (.30 dia.) ø7.5 (.30 dia.) ø0.54...
  • Page 64 MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 · 94496 Ortenburg / Germany Tel. +49 (0) 8542 / 168-0 · Fax +49 (0) 8542 / 168-90 X9751034-D082063HDR info@micro-epsilon.com · www.micro-epsilon.com Your local contact: www.micro-epsilon.com/contact/worldwide/ MICRO-EPSILON MESSTECHNIK...

This manual is also suitable for:

Wiresensor wds p96Wiresensor wds p115Wiresensor wds p200

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