Valve positioner mounting kits for rotary actuators (4 pages)
Summary of Contents for Siemens SIPART PS2
Page 1
Introduction Safety information Description SIPART Installing/mounting Connection Electropneumatic positioners SIPART PS2/SIPART PS2 BT Operating Commissioning Parameter assignment Operating Instructions Functional safety Service and maintenance Diagnostics and troubleshooting Technical specifications Dimension drawings Product documentation and support Bluetooth External position detection Internal NCS module (iNCS)
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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3.2.2 Overview of device components (Ex d)................28 Mode of operation ......................28 3.3.1 Pneumatic actuator......................28 3.3.2 Mode of operation of the HART function ................29 3.3.3 HART system configuration....................29 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Integrated pneumatic connection..................90 5.3.3 Pneumatic connection in the flameproof enclosure ............92 5.3.4 Behavior in case of failure of the electrical auxiliary power and/or the supply pressure PZ..92 Restrictors.......................... 94 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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7.8.2 With potentiometer, friction clutch and gearbox: .............. 131 7.8.2.1 Preparing part-turn actuators for commissioning .............. 131 7.8.2.2 Automatic initialization of part-turn actuators ..............132 7.8.2.3 Manual initialization of part-turn actuators............... 133 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Pneumatic data for all device versions ................228 12.3 Construction for all device versions .................. 229 12.4 Controller for all device versions..................231 12.5 Explosion protection SIPART PS2..................231 12.6 Electrical data (HART)....................... 231 12.7 Electrical data for pressure sensor module ................ 233 12.8 Communication (HART) ....................
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Positioner in flameproof enclosure ................... 243 Product documentation and support ....................245 Technical support......................245 Product documentation ....................246 Bluetooth ............................247 Connecting SIPART PS2 BT....................247 B.1.1 Procedure ........................248 Connecting field device with SITRANS mobile IQ App ............252 Default password ......................253 Reset Password ........................
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Electrical connection of 19" slide-in module 4 to 20 mA............ 307 H.2.3 Technical specifications for 19-inch control unit 4 to 20 mA ..........310 H.2.4 Cable specification ......................311 H.2.5 Dimension drawing for 19-inch control unit 4 to 20 mA............ 311 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Table of contents Positioner without electronics 6DR5910 ................312 Abbreviations............................. 313 Abbreviations for PS2 positioners ..................313 Abbreviations ........................314 Index ..............................317 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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SIPART PS2, 2-,3-,4-wire (4 mA to 20 mA), with HART 6DR53.. SIPART PS2, 2-,3-,4-wire (4 mA to 20 mA), without HART 6DR5910-* SIPART PS2 without basic electronics with Position Transmitter and pneu‐ matics unit 6DR5...-Z D53 M12 device plug (D coding) for Analog Output Module (AOM) SIPART PS2/SIPART PS2 BT...
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6DR4004-1R / -2R / -1RN / Pneumatic terminal strip -2RN 6DR4004-8D and Installation for NAMUR part-turn actuators TGX:16300-1556 6DR4004-8V / -8L / -8VK / Mounting kit for NAMUR linear actuator -8VL 6DR4004-1RJ/K/P/Q and Booster 6DR4004-2RJ/K/P/Q SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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– New diagnostic values 73.RPL_E and 74.TRIM – New error codes 23 and 24 • Section "Commissioning" – Replacing the positioner during operation • "Technical specifications" section updated • Appendix Installing ILS and MLS (for 6DR50.5/6DR51.5/6DR50.6 and 6DR51.6) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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– New or changed diagnostic values for parameters 60.PZ to 72.LMDY2 and associated error codes. – Section "Fault and remedy" expanded to include the fault profile for the pres‐ sure sensor module. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• Section "External position detection": 6DR4004-1ES to -4ES added, terminology adapted, C73451-A430-D78 no longer exists and was removed. • Section "Booster": Texts revised, procedures for standard device and Ex d device combined. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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4. Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness. WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas. • Do not use damaged or incomplete devices. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
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The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.
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• National Electrical Code (NEC - NFPA 70) (USA) • Canadian Electrical Code (CEC Part I) (Canada) Further provisions for hazardous area applications are for example: • IEC 60079-14 (international) • EN 60079-14 (EU and UK) See also Certificates (http://www.siemens.com/processinstrumentation/certificates) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Internet. UL conformity Conformity has been proven based on US and Canadian safety requirements. For applicable safety requirements, refer to the UL CERTIFICATE OF COMPLIANCE on the Internet at: Certificates (http://www.siemens.com/processinstrumentation/ certificates) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Do not operate the device after unauthorized modifications. Improper modification on positioner 6DR5...6 WARNING Improper modification on positioner 6DR5...6 Danger of explosion. The pneumatic terminal plate on the SIPART PS2 positioner 6DR5..6 is a safety-related component of the flameproof enclosure. ① • Never loosen the screws of the pneumatic terminal plate.
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• Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe circuit. • Observe the specifications for the electrical data on the certificate and/or in Technical specifications (Page 227). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• Part-turn actuator VDI/VDE 3845 Various add-on extensions are available for linear actuators: • IEC 60534-6-1 (NAMUR) • Integrated mounting on ARCA, except with flameproof stainless steel enclosure (6DR5..6) • Integrated mounting on SAMSON, not for Ex d SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Single-acting positioner in non-flameproof aluminum enclosure ⑤ Actuator Figure 3-1 Positioner attached to a single-acting linear actuator ① Part-turn actuator ② Pressure gauge block, double-acting ③ Double-acting positioner in polycarbonate enclosure Figure 3-2 Positioner attached to double-acting part-turn actuator SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Positioner in flameproof aluminum enclosure attached to linear actuator ① Part-turn actuator ② Double-acting positioner in flameproof aluminum enclosure ③ Pressure gauge block, double-acting Figure 3-4 Positioner in flameproof aluminum enclosure attached to part-turn actuator SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Ex ec IIC T4 Gc ① Category for operating range ② Type of protection ③ Group (gas, dust) ④ Maximum surface temperature (temperature class) ⑤ Device protection level Figure 3-5 Explanation of Ex information SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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⑨ Input: Supply pressure PZ Blanking plug ⑤ ⑩ Output: Actuating pressure Y2 Cable gland for double-acting actuators Figure 3-6 View of positioner with cover open See also Structure of pneumatic connection (Page 90) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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The pressure developed works against a spring. In a double-acting version, two pressure chambers work against each other. Ventilating the volume of one chamber simultaneously depressurizes the volume of the other. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• HART Communicator (load 230 ... 1100 Ω) • PC with HART modem, on which appropriate software is installed, e.g. SIMATIC PDM (load 230 ... 500 Ω) • Control system which can communicate via the HART protocol, e.g. SIMATIC PCS7 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• saved • diagnosed • checked for plausibility • managed • simulated Additional information on SIMATIC PDM can be found at www.siemens.com/simatic-pdm (www.siemens.com/simatic-pdm). See also Overview of the assignment of the HART variables (Page 187) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Technical specifications (Page 227). WARNING Electrostatic charging of nameplates The nameplates used on the device can reach a capacity of 5 pF. • Keep the device and the cables at a distance from strong electromagnetic fields. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• 6DR5..0; polycarbonate enclosure with inspection window: ≤ 1 joule on total enclosure • 6DR5..1; aluminum enclosure with inspection window: ≤ 2 joules applied to the inspection window • 6DR5..3; aluminum enclosure with inspection window: ≤ 2 joules applied to the inspection window SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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When devices of the type 6DR5..0/1/2/3 are used, the exhaust air outlets may freeze. The function of the device is impaired. ① • Do not install the positioner with the base plate pointing up. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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The following describes how to connect the positioner to the linear actuator according to IEC 60534. Depending on the stroke height, you will need the following mounting kit: • 3 to 35 mA: Mounting kit 6DR4004-8V • 35 to 130 mm: Mounting kit 6DR4004-8V and additionally 6DR4004-8L SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Hexagon head bolts M8 - DIN 934–A4 Spring lock washers A8 - DIN 127–A2 Washer B8,4 - DIN 125–A2 Spring lock washers A6 - DIN 127–A2 Figure 4-2 Mounting kit 6DR4004-8V For stroke ranges > 35 to 130 mm, you also need lever 6DR4004–8L. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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⇒ For devices with non-contacting position detection, use the scale 90. 4. Push the lever up to the endstop on the positioner shaft. Fasten the lever with cylinder head screw. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Ensure that the carrier pin for the entire range of stroke of the actuator is guided inside the pick-up bracket. Ensure that the carrier pin does not touch the clamping pieces. 7. Tighten the pick-up bracket. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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3. If symmetrical mounting is not possible, you must always ensure that the horizontal lever position is maintained within the range of stroke. – With 4 ... 20 mA/Highway Addressable Remote Transducer device versions as of FW version 5.04.00, this step is omitted. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Mounting bracket ① • Washer B8,4 - DIN 125–A2 ② • Spring lock washer A8 - DIN 127–A2 ③ • 2 U-bolts ④ • 4 hexagon head bolts M8 - DIN 934–A4 Yoke with columns SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Lever for stroke ranges > 35 to 130 mm (6DR4004–8L) Fit the carrier pin to the lever using the existing parts from the mounting kit 6DR4004-8V: ① Carrier pin ② Cylinder head screw M6x25 DIN 7984–A2 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Cylinder head screw DIN 84 - M6x16 Washer DIN 125 - 6.4 Threaded pin DIN 916 - M4x10 Square nut DIN 562 - M4 Scales with different directions and ranges of rotation Pointer mark SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. Install the threaded pin and the square nut in the coupling wheel. – Hold the square nut in place with your fingers. – Turn the threaded pin without tightening it completely. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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3. Push the coupling wheel up to the endstop on the positioner shaft. Screw the threaded pin tight. Figure 4-3 Top view 4. Place the carrier on the actuator shaft as follows: ① Carrier ② Washer DIN 125 - 6.4 ③ Cylinder head screw DIN 84 - M6x16 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. Stick the scale with the direction or the range of rotation on the coupling wheel ② 3. Use the pointer marker to mark the current position of the actuator according to the scale. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Instead of the polycarbonate coupling wheel, you can use a stainless steel coupling for special applications. • If you place the positioner with the mounting bracket on the actuator, place the stainless steel coupling directly on the stub of the positioner shaft of the actuator. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• Before you commission the device, follow the safety-related requirements according to the specifications in the valid certificate and in the "Technical specifications" section. Figure 4-4 Example SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. Remove the enclosure cover by unscrewing the 4 screws with a Phillips screwdriver PZ 2. Procedure: Device version with "flameproof enclosure" 1. De-energize the device. 2. Open the enclosure by loosening the locking screw and unscrewing the enclosure cover. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.4 Installing option modules ① ② 4. Turn the feedback shaft until the clip is oriented as shown in 5. Remove the adapter from the enclosure. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Depending on the selected parameters, this digital input is used, for example, to block the actuator or to move it to its end position. You make the corresponding settings with the "DI2" parameter. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. Connect the Digital I/O Module (DIO) to the electronics. To do this, use the 8-pin flat ribbon cable provided. 3. Close the positioner as in the description depending on the device version. See also Opening the positioner (Page 47) Closing the positioner (Page 70) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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3. Connect the Analog Output Module (AOM) to the electronics. To do this, use the 6-pin flat ribbon cable provided. 4. Close the positioner as in the description depending on the device version. See also Opening the positioner (Page 47) Closing the positioner (Page 70) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Upper actuating disk for limit L1, terminals 41/42 ⑤ ⑥ Lower actuating disk for limit L2, termi‐ Digital outputs nals 51/52 Figure 4-8 Inductive Limit Switches (ILS), schematic representation ⑥ The Inductive Limit Switches (ILS) have three digital outputs SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• One digital output to display a group fault message. Compare with the device features of the Mechanic Limit Switches (MLS). • Two switches to report two mechanically adjustable limits. Both these switches are electrically independent from the remaining electronic unit. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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The following figures show the mechanic limit switches (MLS) as an example. Requirement You have opened the positioner. • Opening the positioner (Page 47) Procedure 1. Loosen the module cover. 2. Remove the electronics by disconnecting the optional flat cable, electrical connectors and screws. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.4 Installing option modules 4. Install the option module. – Remove the special screw from the option module. The special screw is no longer required. – Install the option module as follows: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.4 Installing option modules – Ensure that the shaft is visible through the option module. Figure 4-10 Top view SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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4.4 Installing option modules 5. Screw the magnet holder tight. – Ensure that the carrier pin of the option module is in the groove of the magnet holder. – Tighten the magnet holder: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.4 Installing option modules – Cover the option module with the supplied insulating plate (optional). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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– Break off the module cover as follows: – Adhere the supplied connection diagram to the module cover: ① Figure 4-11 Place for connection diagram of the ILS or MLS – Be careful not to pinch any cables. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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– Make sure that the module cover is seated correctly. Result The option module and the module cover are installed. To close the positioner, follow the steps in the following section: • Closing the positioner (Page 70) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. Adjust the upper actuating disk manually until the output signal at terminals 41 and 42 changes. ④ – Rotate the actuating disc beyond the switching point until you reach the next switching point. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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This design prevents their unintentional movement during operation. You can achieve an easier and finer adjustment by reducing stiction temporarily. ④ • Move the actuator to and fro while simultaneously holding the actuating disks ⑤ SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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This design prevents their unintentional movement during operation. You can achieve an easier and finer adjustment by reducing stiction temporarily. ③ • Move the actuator to and fro while simultaneously holding the actuating disks ④ SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• You have opened one of the following Position Transmitters: – 6DR4004-6N*/-8N* NCS sensor – 6DR4004-1ES Position Transmitter (Potentiometer) – 6DR4004-2ES Position Transmitter (NCS) – 6DR4004-3ES Position Transmitter (NCS, ILS) – 6DR4004-4ES Position Transmitter (NCS, MLS) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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1. Open the positioner as in the description depending on the device version. Opening the positioner (Page 47) 2. Loosen the module cover. 3. Remove the electronics by disconnecting the flat cable, electrical connectors and screws. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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4. Loosen the screw in the terminal compartment of the positioner. – If the positioner has a potentiometer, plug the ribbon cable of the potentiometer (A) into the position shown (B). 5. Install the Analog Input Module (AIM) . SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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– Insert the ribbon cable plug of the Analog Input Module (AIM) into the electronics of the positioner. – Connect the ribbon cable for additional option modules and the electrical connections. 7. Close the positioner as described in Closing the positioner (Page 70). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 70
Installing/mounting 4.4 Installing option modules 4.4.7 Closing the positioner Procedure: Standard and intrinsically safe device version 1. Put on the enclosure cover. 2. Tighten the fixing screws of the enclosure cover. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.4 Installing option modules Procedure: Device version with "flameproof enclosure" 1. Ensure that the O-rings of the adapter and enclosure are in the correct position. 2. Insert the adapter into the enclosure. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.4 Installing option modules See also Analog Input Module (AIM) 6DR4004-6F / -8F (Page 66) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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NCS module, the locking and fixing measures described in this section are not necessary. Requirement • The positioner is mounted. • You know whether the transmission ratio is to be set to 33° or 90°. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Use an approx. 4 mm wide standard screwdriver. ② Turning right locks the transmission ratio to 33° . Turning left locks the transmission ratio ④ to 90° ② The transmission ratio is set and locked. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Installing/mounting 4.5 Setting and locking the transmission ratio SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Risk of explosion in hazardous areas. Threads must be completely screwed into the enclosure. • Screw the cable glands, thread adapter or blanking plug with at least 5 thread rotations into the enclosure. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• The cable cross-section of the equipotential bonding cable must be greater than or equal to the connecting cable of the electronics WARNING Unprotected cable ends Risk of explosion through unprotected cable ends in hazardous areas. • Protect unused cable ends in accordance with IEC/EN 60079-14. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• In the NPT version, the positioner is delivered with a coupling. When inserting a counter piece in the coupling, ensure that the maximum permissible torque of 10 Nm is not exceeded. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 80
Note that this protection is effective only if you connect at least one of these bushes to the earthed control valves through electrically conductive (bare) attachments. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Electronics ① Setpoint 4 ... 20 mA, terminals 6 and 7 ② Digital input DI1, terminals 9 and 10 ③ HART connection Figure 5-2 Connection diagram for electronics, 2-wire SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Power source 18 ... 30 V, terminals 2 and 4 ② Setpoint 0/4 ... 20 mA, terminals 6 and 8 ③ Digital input DI1 Figure 5-5 Connection diagram for electronics, 2/3/4-wire, with wiring configuration 4-wire SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Connection 5.2 Electrical wiring 5.2.2 HART: Split range ① ② Figure 5-6 Series connection of 2 positioners SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Digital output 2 ③ Fault message output Figure 5-7 Digital I/O Module (DIO) 5.2.3.2 Analog Output Module (AOM) 6DR4004-6J / -8J ① Analog output AO Figure 5-8 Analog Output Module (AOM) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Mechanic Limit Switches (MLS) 6DR4004-6K Connection diagram Mechanic Limit Switches (MLS) 6DR4004-6K ① Fault message output, has no function in combination with 6DR4004-4ES ② Digital output 1 ③ Digital output 2 Figure 5-10 Mechanic Limit Switches (MLS) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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If potentiometers or external signal sources are used, configure the switch blocks in accordance with the following table: Measuring range Switch block 1 Switch block 2 S1-1 S1-2 S2-1 S2-2 S2-3 S2-4 6DR4004-.N/P/R (NCS) 6DR4004-1ES/-2ES/-3ES/-4ES 10 ... 20 kΩ 5 kΩ 3 kΩ 20 mA 10 V SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Analog Output Module (AOM) is electrically connected to the M12 connector. Table 5-2 Assignment diagram Current output terminal Pole designation 61 (+) 1 - Brown Shield support of enclosure 4 - Black 62 (-) 3 - Blue SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Table 5-5 Assignment diagram Terminal of digital outputs A1 and A2 Pole designation 41 (+) 1 - Brown 52 (-) 4 - Black 42 (-) 3 - Blue 51 (+) 2 - White SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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• If there is leakage, check the pneumatic connections for leaks. See also Behavior in case of failure of the electrical auxiliary power and/or the supply pressure PZ (Page 92) Changing the operating mode (Page 99) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 90
These connections are sealed with screws when the device is delivered. The exhaust air outlet is corrosion-resistant for the blanketing of the pick-up room and the spring chamber with dry instrument air. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 91
Connection 5.3 Pneumatic connection ① Actuating pressure Y1 ② Exhaust air outlet Figure 5-12 Integrated pneumatic connection SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 92
Make sure that the process valve has reached the safety position. If you only interrupt the supply pressure PZ to the positioner, the safety position may in some cases only be attained after a certain delay period. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 93
Failure of electrical auxiliary power Y2 = depressurized Y1 = closed Y1 = closed • Failure of supply pressure PZ Y2 = closed With single-acting actuator type, the actuator goes to safety setting. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 94
Restrictor Y2, only in the version for double-acting actuators *) ③ Hexagon socket-head screw 2.5 mm Figure 5-14 Schematic representation ② *) Restrictor Y2 is not active for single-acting Fail in Place (order suffix F01). See also Sequence of automatic initialization (Page 110) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 95
Sensor setting [%] ② Display of the current status of initialization or a fault message. ③ Indicator for ongoing initialization or a fault message. ① Configuring Parameter value ② Parameter name ③ Parameter number SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 96
Diagnostics name ③ Diagnostics number See also Changing the operating mode (Page 99) 6.1.2 Buttons ① Display ② Operating mode button ③ Decrement button ④ Increment button Figure 6-1 Display and buttons of the positioner SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 97
Parameters are activated in the reverse order when the buttons are pressed simultaneously. 6.1.3 Firmware version The current firmware version is displayed when you exit the operating mode "Configuration". Figure 6-2 Firmware version, example SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 98
Overview of operating modes You have five operating modes at your disposal to operate the positioner: 1. P-manual mode (as-delivered condition) 2. Configuration and initialization mode 3. Manual mode (MAN) 4. Automatic (AUT) 5. Diagnostics SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 99
Error code Mode and setpoint [%] > 2 s > 2 s Diagnostics Diagnostics value > 2 s Diagnostics number Diagnostics name Figure 6-3 Switching between the operating modes See also Display (Page 95) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 100
To get to the "Configuration" mode, press the button for at least 5 seconds. You can use the "Configuration" mode to adjust the positioner individually as per your actuator and start commissioning or initialization. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 101
Diagnostics Proceed as follows to call the "Diagnostics" mode from the "Automatic" or "Manual" modes: • Press the 3 buttons on the display simultaneously for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 102
In order to optimize the controller data, change the values of the diagnostic values listed below. • Pulse length UP (23.IMPUP) / Pulse length DOWN (24.IMPDN) • Slow step zone UP (28.SSUP) / Slow step zone DOWN (29.SSDN) • Prediction UP (47.PRUP) / Prediction DOWN (48.PRDN) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 103
button for at least 5 seconds. 4. Set the diagnostic values to the desired values. 5. Switch the positioner to "Manual (MAN)" or "Automatic (AUT)" mode by pressing button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 104
button for at least 5 seconds. 4. Set the diagnostic values to the desired values. 5. Switch the positioner to "Manual (MAN)" or "Automatic (AUT)" mode by pressing button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 105
button for at least 5 seconds. 4. Set the diagnostic values to the desired values. 5. Switch the positioner to "Manual (MAN)" or "Automatic (AUT)" mode by pressing button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 107
The same risk continues to apply when error messages are switched off or disabled. WARNING Loss of explosion protection Risk of explosion in hazardous areas if the device is open or not properly closed. • Close the device as described in Installing/mounting (Page 31). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 108
Changes to the sound absorber of the positioner or the mounting of pneumatic components or pneumatic options on the positioner can cause a sound pressure with a level of 80 dBA to be exceeded. • Wear suitable hearing protection to protect yourself against hearing damage. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 109
If required, use the "PRST" parameter to cancel the adjustment of the positioner on the actuator. The positioner is again in the "P manual mode" after this process. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 110
Overview of operating modes (Page 98) Sequence of automatic initialization 7.3.1 Sequence of automatic initialization Overview The automatic initialization takes place in the following phases: Automatic initialization phase Description Start RUN 1 Determination of direction of action. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 111
Linear actuator Part-turn actuator Open Closed Closed Open 7.3.2 Determining the actuator type Part-turn actuator Linear actuator Linear actuator - external linear potentiometer (e.g. with cylinder drives) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 112
Calibrate the electronics using tection exceeded. the diagnostic value "73.RPL_E". The "UP-Down" span is under‐ Acknowledge message with: shot. Set the next lower stroke value on the lever. Restart the initialization. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 113
Adjust the booster bypass using the adjusting screw on the boos‐ ter until the display indicates the following: Continue with: 7.3.7 RUN 4: Minimization of positioning increments The minimum length of the controller increments is determined. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 114
• The positioner is connected electrically and switched on. • The positioner is depressurized. • The positioner is not connected pneumatically. • Pneumatic outputs PZ, Y1 and Y2 are open to the environment. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 115
(Page 74). Use the friction clutch to adjust the position detection area. For positioners in non- flameproof enclosures, you also have the option of locking the friction clutch. Requirement • The positioner is mounted. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 116
Do not loosen the screws on the adjustment wheel of the ① friction clutch • Frequent twisting of the friction clutch is not provided for due to the design. • It is not necessary to lock the friction clutch. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 117
Automatic initialization of linear actuators Requirements The following conditions must be fulfilled before activating the automatic initialization: 1. The actuator spindle can be moved completely. 2. The actuator spindle is at a central position after travel. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 118
. The display shows the following: Note Set the "3.YWAY" parameter 1. On the scale of the lever, read the value marked by the carrier pin. 2. Set the parameter with the buttons to the read value. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 119
2. The actuator spindle can be moved completely. 3. The displayed sensor setting is within the permissible range of "P5.0" to "P95.0". 4. For positioners with option -Z P02, adjust the pressure sensors manually. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 120
The position of the actuator is applied. 9. The initialization process is automatically resumed. The lower line of the display indicates which initialization step is currently being run through. The following display indicates that the initialization is complete: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 121
The setting of the transmission ratio selector is extremely important to commission the positioner. Stroke [mm] Position of the transmission ratio selector 5 to 20 33° 25 to 35 90° 40 to 130 90° SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 122
Automatic initialization of linear actuators Requirements The following conditions must be fulfilled before activating the automatic initialization: 1. The actuator spindle can be moved completely. 2. The actuator spindle is at a central position after travel. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 123
3. Check whether the value displayed in the "2.YAGL" parameter matches the setting of the transmission ratio selector. If required, change the setting of the transmission ratio selector to 33° or 90°. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 124
You can use this function to initialize the positioner without needing to move the actuator to the lower and upper endstops. The lower and upper endstops of the actuator travel are set manually. When the control parameters are optimized, the further initialization process runs automatically. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 125
5 seconds. After 5 seconds, the display shows the position for the lower end position (YEND1). 6. Set the YEND1 position of the actuator by pressing the button. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 126
3. Set the parameter to the read value with the button. Once the initialization phase has ended, the display shows the determined total stroke in mm. See also Manual adjustment of the pressure sensors (Page 114) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 127
The following conditions must be fulfilled before activating the automatic initialization: 1. The travel range of the actuator can be passed through completely. 2. The actuator shaft is at a central position. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 128
3. Call the "4.INITA" parameter. To do this, briefly press the button. The display shows the following: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 129
5 seconds. 2. Set the "1.YFCT" parameter (Actuator type) to "turn" by pressing the button. 3. Navigate to the "2.YAGL" parameter with the button. The display shows the following: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 130
10.The initialization process is automatically resumed. The lower line of the display indicates which initialization step is currently being run through. The following display indicates that the initialization is complete: See also Manual adjustment of the pressure sensors (Page 114) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 131
Note End position By simultaneously pressing the buttons, you reach the end position faster. 3. After checking, move the actuator to a central position. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 132
3. Call the "2.YAGL" parameter. To do this, briefly press the button. This parameter has already been set to 90° automatically. The display shows the following: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 133
Setting of the adjustment angle The usual adjustment angle for part-turn actuators is 90°. Accordingly set the transmission ratio selector in the positioner to 90°. 4. For positioners with option -Z P02, adjust the pressure sensors manually. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 134
The lower end position is outside the permissible measuring range. • Adjust the friction clutch until the display shows "OK" and press the button. 8. Set the YEND2 position (upper end position) of the actuator by pressing the button. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 135
10.The initialization process is automatically resumed. The lower line of the display indicates which initialization step is currently being run through. The following display indicates that the initialization is complete: See also Manual adjustment of the pressure sensors (Page 114) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 136
Initialize the new positioner as soon as possible. The following properties can be ensured only after initializing: • Optimum adjustment of the positioner as per the mechanical and dynamic properties of the actuator • Non-deviating position of endstops • Correctness of the maintenance data SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 137
≥ 1.00.xx ≥ 1.01.xx plate with ≥ 1.00.xx ⇒ ✓ ✓ ≥ 1.01.xx ⇒ ✓ The devices that do not have a HW version on the nameplate correspond to HW version ≥ 1.00.xx. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 138
Use the locking function of your mounting kit, if available. 2. Note the actual position value from the previous positioner. 3. Transfer the configuration parameters of the previous positioner to the Engineering System. Shown below using SIMATIC PDM as an example: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 139
4. Transfer the initialization parameters from the previous positioner to the engineering system using the "Initialization parameters" function: 5. Save the configuration and initialization parameters in the engineering system by clicking on icon. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 140
Commissioning 7.10 Replacing the positioner during operation 6. Replace the positioner. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 141
Commissioning 7.10 Replacing the positioner during operation 7. Transfer the configuration parameters from the engineering system to the new positioner. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 142
Commissioning 7.10 Replacing the positioner during operation 8. Transfer the initialization parameters from the engineering system to the new positioner. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 143
8. Use the buttons on the positioner to enter the parameters which deviate from the factory setting, such as type of actuator or tight closing. 9. Switch to automatic mode (AUT) with the button: Section "Description of operating modes (Page 100)" 10.Release the fixing of the actuator. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 144
Commissioning 7.10 Replacing the positioner during operation SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 145
The application parameters adapt the positioner to the valve application. The following additional functions are available: – Setpoint preparation – Actual value preparation – Digital signals – Tight closing function – Limit detection SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 146
• Alarm logbook with time stamp for documentation of all events, such as violation of thresholds. • Wizards that guide you through the relevant parameters during commissioning, the Partial Stroke Test and for the maintenance diagnostics. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 147
Parameter assignment 8.1 Overview of parameters You can find information on using the maintenance diagnostics, the wizards and the alarm logbook in the Diagnostics Manual. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 149
Falling FALL 8.SPRA Setpoint split range start (Page 157) 0.0 ... 100.0 9.SPRE Setpoint split range end (Page 157) 0.0 ... 100.0 10.TSUP Setpoint ramp up (Page 158) Auto / 0 ... 400 11.TSDO Setpoint ramp down (Page 158) 0 ... 400 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 150
40.YCDO Lower value for fast closing / tight closing (Page 164) 0.0 ... 0.5 ... 100.0 41.YCUP Upper value for fast closing / tight closing (Page 164) 0.0 ... 99.5 ... 100.0 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 151
Reset parameters A to U of the extended diagnostics diAg function as well as parameter 'XDIAG'. 51.PNEUM Pneumatics type (Page 170) Standard pneumatic block Fail in Place pneumatic block Operation with boosters booSt SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 152
• turn/-turn: Use this setting for a part-turn actuator with a directly mounted positioner. • WAY/-WAY: Use this setting. – For a linear actuator with a carrier pin mounted on the lever – In conjunction with devices that use an internal sensor SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 153
• The '3.YWAY' Range of stroke (Page 154) parameter is displayed only for 'WAY', '-WAY', 'ncSLL' or '-ncLL'. • turn/-turn: The '2.YAGL' Rated angle of rotation of feedback (Page 154) parameter is automatically set to 90° and cannot be changed. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 155
1. Select the "Strt" setting. 2. Then press the button for at least 5 seconds. The lower line of the display indicates which initialization step is currently being run through. Factory setting: NOINI SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 156
This parameter is used to set the current range of the setpoint. The selection of the current range depends on the type of connection. The "0 MA" setting (0 to 20 mA) is only possible for three-wire and four-wire connections. Factory setting: 4 MA SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 157
Setpoint direction (Page 157)", you can limit the effective setpoint. Solve split-range tasks with the following characteristic curves: • Rising/falling • Falling/rising • Falling/falling • Rising/rising Factory setting: With "SPRA": 0.0 With "SPRE": 100.0 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 158
The "TSUP = Auto" parameter means that the slower of the two ac‐ tuating times determined during initialization is used for the set‐ point ramp. Parameter value "TSDO" then has no effect. Factory setting: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 159
These parameters are used to assign a flow coefficient in units of 5% to each setpoint turning point. The setpoint breakpoints form a polyline with 20 linear segments which models the process valve characteristic; see figure below. Factory setting: "0", "5" ... "95", "100" SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 160
The deadband is set using the values 0.1 to 10.0. The value is given in percent. Control oscillations can then be suppressed. The smaller the deadband, the better the control accuracy. Factory setting: Auto SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 161
'35.YA' Start of manipulated varia‐ ble limit / '36.YE' End of manipulated variable limit (Page 161) pa‐ rameters. The 'YA' and 'YE' parameters are shown in the MPOS scale. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 162
YNRM = MPOS or YNRM = FLoW; default: YA = 0 % and YE = 100 % Figure 8-4 Example: YNRM = MPOS with YA = 10 % and YE = 80 % Figure 8-5 Example: YNRM = FLoW with YA = 10 % and YE = 80 % SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 163
• Is at or below the value set in the ''40.YCDO' Value for tight clos‐ ing/fast closing Down (Page 164)' parameter. • Is at or above the value set in the ''41.YCUP' Value for tight closing/ fast closing Up (Page 164)' parameter. Factory setting: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 164
Up or fast closing Up is activated. If the effective setpoint is at or above the value set here, the actuator moves in tight closing Up or fast closing Up. Factory setting: 99.5 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 165
The lock is performed e.g. with a jumper between terminals 9 and 10. • DI1 = bLoc2 If the DI1 digital input has been activated, 'Manual' mode is blocked in addition to "Configuration" mode. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 166
Digital I/O Module (DIO). In addition, alarms can also be read via the communication interface. The direction of action of the digital outputs can be adjusted from "High active" to "Low active" for the next systems. Factory setting: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 167
(Page 171)" with setting "On3", then the alarms are not output through the Digital I/O Module (DIO). Alarm A1 is output with setting "On2". However, notification via the communication interface is possible at any time. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 168
(Page 165) parameter to 'on' or '-on'. Subsequently set the ' FCT' parameter to ' nAb'. If you want the fault message to be output with inverse direction of action, select the '- ' setting. Factory setting: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 169
'YCUP: > 100%'. This functionality is especially advantageous for valves with lining. For long- term monitoring of the end positions, we recommend that you activate the 'F. ZERO' and 'G. OPEN' diagnostic parameters. More information is available in the Diagnostics Manual. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 170
Start the function by pressing the button for at least 5 seconds. The display shows 'WAit' during these 5 seconds. Set the desired function after 5 seconds. Setting for a standard pneumatic block. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 171
1-stage message for all process diagnostics: The threshold 3 messages are activated. • If threshold 3 is exceeded: – A specific process diagnostics message is shown on the display. – With the optional Digital I/O Module (DIO): The "Fault message output" is activated. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 172
With extended diagnostics, the threshold of the message is displayed using bars ② ① ② addition to the error code . These bars and the error code are shown in the display as follows: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 173
Display of a threshold 2 message: 2 bars means maintenance level "Maintenance demanded" Figure 8-8 Display of a threshold 3 error message: 3 bars means maintenance level "Maintenance alarm" See also Display messages with error code (Page 209) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 174
2. Press the button for at least 5 seconds. ⇒ The "rESEt" display changes to "0". The value is set to zero. Exit Diagnostics mode • Press the button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 175
27.DBDN Slow step zone UP (direction 100% position) 28.SSUP Diagnostic values "Slow step zone UP" (28.SSUP) / "Slow step zone up Slow step zone DOWN (direction 0% position) 29.SSDN DOWN" (29.SSDN) (Page 182) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 176
72.LMDY2 Procedure for adjustment of electronics 73.RPL_E Diagnostic value "Procedure for ad‐ justment of electronics" (73.RPL_E) (Page 185) Position adjustment when replacing the posi‐ 74.TRIM Diagnostic value "Position adjust‐ tioner ment" (74.TRIM) (Page 186) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 177
0% position. 2. Switch the positioner to "Diagnostics" mode by pressing the 3 buttons on the display simultaneously for at least 2 seconds. 3. Select the diagnostic value "21.P0". SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 178
⇒ After releasing the button, the corresponding value of the position detection system is displayed, e.g. "7.4". 5. Switch the positioner to "Automatic (AUT)" mode by pressing the button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 179
⇒ After releasing the button, the corresponding value of the position detection system is displayed, e.g. "87.4". 5. Switch the positioner to "Manual (MAN)" mode by pressing the button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 180
⇒ After releasing the button, the corresponding value of the position detection system is displayed, e.g. "87.4". 5. Switch the positioner to "Automatic (AUT)" mode by pressing the button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 181
button for at least 5 seconds. 4. Set the diagnostic values to the desired values. 5. Switch the positioner to "Manual (MAN)" or "Automatic (AUT)" mode by pressing button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 182
If the system deviation is less than the value of the slow step zone, the pneumatic outputs are clock controlled. The clock pulse length is proportional to the size of the system devi‐ ation. Pneumatic outputs: • Single-acting: Output Y1 • Double-acting: Outputs Y1 and Y2 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 183
The values can be adapted if needed. Changes in the diagnostic values have the following effect: • Small values result in quick adjustments with overshoots. • Large values result in slow adjustments without overshoots. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 184
button for at least 5 seconds. 4. Set the diagnostic values to the desired values. 5. Switch the positioner to "Manual (MAN)" or "Automatic (AUT)" mode by pressing button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 185
7. Switch the positioner to "Configure" mode by pressing the button on the display for at least 5 seconds. 8. Start the initialization of the positioner. 9. Switch the positioner to "Automatic (AUT)" mode by pressing the button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 186
5. Acknowledge the position with the button. ⇒ The position is immediately adjusted. 6. Switch the positioner to "Manual (MAN)" or "Automatic (AUT)" mode by pressing button for at least 2 seconds. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 187
• C (coded status of digital inputs and alarm outputs) in °C • PZ (supply pressure PZ) in bar/MPa/psi • Y1 (actuating pressure Y1 connection) in bar/MPa/psi • Y2 (actuating pressure Y2 connection) in bar/MPa/psi SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 188
Parameter assignment 8.6 Overview of the assignment of the HART variables SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 189
This positioner meets the following requirement: • Functional safety up to SIL 2 in accordance with IEC 61508 or IEC 61511 for safe venting See also Functional safety in process instrumentation (http://www.siemens.com/SIL) Safety function Depressurizing of the connected actuator is the safety function for the SIPART PS2 positioner.
Page 190
① • Do not install the positioner with the base plate pointing up. ① Base plate ② Exhaust air outlets Figure 9-1 Exhaust air outlets, base plate SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 191
The automation system monitors this measured value. If the measured value violates the high or low limit, the automation system generates a shutdown signal for the connected final controlling element, which switches the corresponding process valve to the specified safety position. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 192
SIL 1 SIL 2 SIL 3 60 to 90% SIL 2 SIL 3 SIL 4 90 to 99% SIL 3 SIL 4 SIL 4 > 99% SIL 3 SIL 4 SIL 4 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 193
3. Always carry out the validation of the safety function with positioner, actuator and process valve under operating conditions. Result The actuator brings the process valve to the specified safety position. See also Safety function (Page 189) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 194
• The positioner is blocked against unwanted and unauthorized changes/operation. • The signal source with 0 mA or the power supply source with 0 V for the SIPART PS2 positioner is generated by a safe system that fulfills SIL 2 for single-channel operation.
Page 195
Verify the safety function of the entire safety circuit on a regular basis in accordance with IEC 61508/61511. The test intervals are determined in the course of calculations for each safety circuit of a system (PFD SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 197
• Make sure that only authorized personnel may cancel the button locking of devices for safety-related applications. NOTICE Penetration of moisture into the device Damage to device. • Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 198
This step is not required for the 6DR5..5 enclosure. 4. Remove the three screws on the pneumatic terminal strip. 5. Remove the sieves and O-rings behind the terminal strip. 6. Clean the sieves, e.g. using compressed air. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 199
When ordering replacement devices, please provide the serial number of the original device. You can find the serial number on the nameplate. WARNING Impermissible repair of the device • Repair must be carried out by Siemens authorized personnel only. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 200
Improper connection after maintenance Risk of explosion in areas subject to explosion hazard. • Connect the device correctly after maintenance. • Close the device after maintenance work. Refer to Electrical wiring (Page 81). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 201
6. For a positioner with linear actuator, adjust the electronics with the "73. RPL_E" parameter. 7. Switch on the supply pressure PZ. 8. Initialize the positioner as described in the "Commissioning" section. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 202
3. Place the new pneumatic block on the base plate. ④ Make sure that the pneumatic block engages with the centering elements on the base plate. ③ 4. Screw the supplied fixing screws into the pneumatic block. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 203
10.For a positioner with order option -Z F01 "Fail in Place", adjust the parameter '51.PNEUM' Pneumatics type (Page 170) from "Std" to "FIP". 11.Switch on the supply pressure PZ. 12.Initialize the positioner as described in section "Commissioning (Page 107)". SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 204
② ⑦ ⑨ Mounting screws Ribbon cable, covered with plastic cap ③ ⑧ Pressure sensor module Adapter ④ ⑨ Cord seal Plastic cap ⑤ Electronics Figure 10-2 Pressure sensor, schematic diagram SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 205
④ ③ 2. Press the cord seal into the groove on the pressure sensor module on all sides. ③ 3. Place the pressure sensor module on the baseplate. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 206
To return a product to Siemens, see Return document (http://www.siemens.com/ processinstrumentation/returngoodsnote). Contact your Siemens representative to clarify if a product is repairable, and how to return it. They can also help with quick repair processing, a repair cost estimate, or a repair report/ cause of failure report.
Page 207
Devices can be returned to the supplier within the EC and UK, or to a locally approved disposal service for eco-friendly recycling. Observe the specific regulations valid in your country. Further information about devices containing batteries can be found at: Information on battery/product return (WEEE) (https:// support.industry.siemens.com/cs/document/109479891/) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 208
Service and maintenance 10.8 Disposal SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 209
"48.TIM Monitoring period for setting of fault message control deviation" and "49.LIM Response threshold for fault message control deviation", the fault message is activated if the control deviation remains. This monitoring function is always active. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 210
"L1.LIMIT" to "L4.FACT3" parameters. If the thresholds are exceeded, the fault message output or the digital outputs A1 and A2 respond, depending on the setting of the extended diagnostics . SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 211
(manual initialization, "5.INITM"). If the thresholds are exceeded, the fault message out‐ put or the digital outputs A1 and A2 respond, depend‐ ing on the setting of the extended diagnostics . SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 212
(manual initialization, "5.INITM"). If the thresholds are exceeded, the fault message out‐ put or the digital outputs A1 and A2 respond, depend‐ ing on the setting of the extended diagnostics . SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 213
A limit can therefore be entered for this value ("E1.LEVL3", threshold for deadband monitoring). An fault message output is ac‐ tivated when this value is exceeded. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 214
PST. If the preconditions are not met, e.g. the start position is outside the start tolerance, no error message is output. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 215
Requirement Process diagnostics "Monitoring of lower limit temper‐ More information → Diagnos‐ ature" (H.\TMIN) is activated. tics Manual Description Process diagnostics continuously monitor the lower lim‐ it temperature of the positioner. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 216
Description Process diagnostics monitors the pipes for blockages or leakage during a continuous process. During diagnos‐ tics, the current average position value of the valve is compared with the reference average value. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 217
Supply pressure PZ falls below the configured lower lim‐ • Increase supply pressure PZ it (U5.PZMLL). until the upper lim‐ it (U5.PZMLL) plus hysteresis Number of thresholds "U2.P_HYS" is violated. Requirement "Pressure monitoring" (U.\PRES) is activated. More information → Diagnostics Manual SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 218
/ leakage. Number of thresholds • Reset diagnostic values Requirement "Pressure monitoring" (U.\PRES) is activated. "69.LMUY1", "70.LMUY2", "71.LMDY1" and "72.LMDY2". • Reset the "U8.LRL" limit to "0". More information → Diagnostics Manual SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 219
Initialization data contains errors. • Initialize the positioner. If the error persists, the device electronics of the positioner may have a defect. • Replace electronics. Calibration data for position detection contains errors. • Replace electronics. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 220
Actuator is moved to the upper endstop by the digital input. EXDWN Actuator is moved to the lower endstop by the digital input. EXPST Partial Stroke Test was activated, e.g. by the digital More information → Diagnostics Manual input. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 221
Check whether the complete actuator travel can initialized (P-manual mode): Actual position in % be covered using the buttons and of measuring range. that "P---" is never displayed. • Initialize the positioner. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 222
RUN 3 / ERROR Possible cause: • Use a booster if required. • Actuator travel time is too high P nn.n Initialization RUN 4 is active: Determining the min‐ • Wait. imum positioning increment length RUN 4 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 223
To change the travel time, interrupt the initiali‐ zation with the button. d nn.n Initialization RUN 3 is active: Determination and display of the travel time "Down" U- ->d • Activate the leakage test using the button. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 224
Only with manual initialization: The 2nd position 1. Approach 2nd position of the endstop with of the endstop can be approached. button. 2. Acknowledge using button. See also Display (Page 95) Replace the pressure sensor module (Page 204) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 225
In case of an intact actuator and tight feed line: Repair or new device Dirt in the pneumatic block • Repair or new device. • Clean or replace the integrated fine sieves. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 226
• Screws of the electrical connection • Repair terminals may come loose. • For prevention: Install the positioner • Electrical connection terminals on damping pads. and/or electronic components can be shaken loose. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 227
At ≤ -10 °C (≤ 14°F), the refresh rate of the display is limited The following applies to order suffix (order code) -Z M40: -40 ... +80 °C (-40 ... +176°F) At storage temperature -40 ... +80 °C See also Proper mounting (Page 33) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 228
The following applies to fail in place double acting: 3 ... 7 bar (43.5 ... 101.5 psi) When using device versions Ex d (6DR5..5-... and 6DR5..6-...), values are reduced by approximately 20%. Read the warning notice "Increased sound pressure level (Page 107)". See also Basic safety instructions (Page 107) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 229
In stainless steel enclosures 6DR5..2 and 6DR5..6 Tightening torques 5 Nm (3.7 ft lb) • Part-turn actuator fixing screws DIN 933 M6x12-A2 12 Nm (8.9 ft lb) • Linear actuator fixing screws DIN 933 M8x16-A2 15 Nm (11.1 ft lb) • Gland pneumatic G¼ SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 230
• Cable gland Without Ex protection as well as with Ex i M20 x 1.5 or 1/2-14 NPT With explosion protection Ex d Ex d-certified M20 x 1.5; 1/2-14 NPT or M25 x 1.5 Connections, pneumatic Female thread G¼ or ¼-18 NPT SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 231
≤ 0,2 % ≤ 0.1 %/10 K (≤ 0.1 %/18 °F) • Temperature influence 12.5 Explosion protection SIPART PS2 You can find details on explosion protection in the SIPART PS2 compact operating instructions (A5E03436620) and the explosion protection certificates. 12.6 Electrical data (HART) Electronics Electronics with ex‐...
Page 232
18 ... 30 V DC Current consumption I - 7.5 V) / 2.4 kΩ [mA] Galvanic isolation Between U and I Between U and I Between U and I Between U and I (2 intrinsically safe circuits) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 233
12.8 Communication (HART) HART communication HART version PC parameter assignment soft‐ SIMATIC PDM; supports all device objects. The software is not included in the scope of ware delivery. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 234
• If a control deviation occurs, a maximum of 30 Nl/min of natural gas will escape at the ② ④ enclosure vent and a maximum of 89 Nl/min at the control air outlet See also Proper mounting (Page 33) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 235
Internal resistance ≥ 25 kΩ ± 35 V • Static destruction limit Galvanic isolation The three digital outputs, the DI1 digital input and the basic device are galvanically isolated from each other. Test voltage DC 840 V, 1 s SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 236
≤ 0.3% ≤ 0.1%/10 K (≤ 0.1%/18 °F) • Temperature influence ≤ 0.1% • Resolution ≤ 1 % • Residual ripple Galvanic isolation Electrically isolated from the alarm option and safely isolated from the basic device Test voltage DC 840 V, 1 s SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 237
R = 10 kΩ < 1.2 mA < 1.2 mA • Signal state Low (triggered) ≤ DC 35 V • Auxiliary power U I ≤ 20 mA Galvanic isolation The 3 outputs are galvanically isolated from the basic device. Test voltage DC 840 V, 1 s SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 238
The 3 outputs are galvanically isolated from the basic device Rated condition height Max. 2 000 m above sea level. At altitudes greater than 2 000 m above sea level, use a suitable power sup‐ ply. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 239
Static destruction limit Signal 10 V 0 ... 10 V • Rated signal range 25 kΩ • Internal resistance R 20 V • Static destruction limit Supply and signal power circuits Galvanically connected with the basic device SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 240
Technical specifications for additional option modules and accessories is available at: • External NCS sensors 6DR4004-6N/8N and 6DR4004-2ES (Page 271) • Technical specifications of the external position detection system (Page 277) • Sealing plug / thread adapter (Page 289) • Positioner with remote electronics (Page 303) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 245
(http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at service & support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).
Page 246
– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.
Page 247
Bluetooth Connecting SIPART PS2 BT NOTICE Adherence to the degree of protection When the SITRANS AW050 Bluetooth adapter is used with a positioner, the enclosure protection class specified on the nameplate of the positioner applies. Requirements • FW: 5.05.00 or higher •...
Page 248
Bluetooth B.1 Connecting SIPART PS2 BT Mounting kit SITRANS AW050 SITRANS AW050 Bluetooth adapter 1 flat ribbon cable 1 clamp B.1.1 Procedure Procedure 1. Open the positioner. Opening the positioner (Page 47) 2. Loosen the module cover. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 249
Bluetooth B.1 Connecting SIPART PS2 BT 3. If the part shown is present on the module cover, break off this part. 4. Engage the clip (C) on the module cover. ⇒ Check that the clamp is firmly seated after you hear it click into place.
Page 251
Bluetooth B.1 Connecting SIPART PS2 BT 7. Connect the SITRANS AW050 Bluetooth adapter to the positioner using the supplied flat cable. ① The socket of the adapter is marked with a white label 8. Place the lid on the positioner. Screw the lid in place.
Page 252
SITRANS mobile IQ automatically saves the passwords of connected field devices. Individual, stored device passwords can be deleted in the app. When the connection is established, the LED on the SITRANS AW050 Bluetooth adapter flashes every second. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 253
No configuration allowed. The parameter values can only be displayed. No PIN required • User (standard) Allows you to configure and change all parameters. Preset user PIN 2457 The user PIN is deactivated on delivery. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 254
Use the PIN recovery parameter to restore the factory setting of the user PIN. Contact the Technical Support with the displayed Recovery ID and Electronics serial number. Siemens Technical Support will give you a PUK (PIN Unlock Key) that you use to reset the user PIN to the factory setting 2457.
Page 255
Information for radio approvals Radio approvals Contains FCC ID: RYYEYSHJN Canada Contains IC: 4389B-EYSHJN China CMIIT ID: 2020DJ15120 Further Radio approvals and tick marks: European Union South Korea R-R-S49-SITRANS_AW050 Australia Japan SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 256
Any end user cannot change the output power. South Korea-KCC Regulatory Information 이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용 환경에서 사용하는 경우 전파간섭의 우려가 있습니다. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 257
Communication, interface Bluetooth 4.2 Range Class 2; approx. 10 m depending on mounting position See also Certificates (http://www.siemens.com/processinstrumentation/certificates) Dimension drawing of SITRANS AW050 Bluetooth adapter Figure B-1 Dimension drawing SITRANS AW050 Bluetooth adapter, dimensions in mm (inch) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 258
Bluetooth B.9 Dimension drawing of SITRANS AW050 Bluetooth adapter SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 259
The sensor has a high signal-to- noise ratio to external magnetic fields due to the measurement method used. The following figure shows the mode of operation with a rotating magnet. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 260
The positioner is connected to the position detection system by means of an electrical cable. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 261
2. A non-contacting sensor for part-turn actuators 6DR4004-.N.10 or 6DR4004-.N.40 3. A part-turn actuator with interface acc. to VDI/VDE 3845 and mounting console acc. to VDI/ VDE 3845, or A part-turn actuator with manufacturer-specific interface SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 262
1. Slide the clamping table onto the stub shaft of the part-turn actuator. ⑨ ⑦ 2. Mount the clamping table to the stub shaft using a hex socket head screw ⑧ washer SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 263
Only a NAMUR mounting bracket can be used as mounting base. The following figure shows the assembly with NAMUR mounting bracket. Or: A linear actuator without interface to NAMUR and individual mounting solution. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 264
Example of the assembly on a linear actuator with a stroke up to 14 mm (0.55 inch) Procedure ② ⑦ 1. Produce the mounting panel and mounting bracket individually. 2. Align the sensor to the center of the stroke. Observe the dimensions specified in the figure. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 265
6DR4004-8VK or 6DR4004-8VL can be used as individual assembly solution, depending on the stroke range. Description You can find the dimensions in the dimension drawing in the section "Scope of delivery of NCS for linear actuators > 14 mm (0.55 inch) . (Page 274)". SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 266
"3.YWAY" when commissioning the system. ⑤ ⑱ 6. Slide the lever onto the shaft up to the endstop. ⑤ ⑲ 7. Secure the lever using the hex socket head screw SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 267
Use the lever scale on the actuator for orientation. If a symmetrical assembly is not possible, you must always ensure that the lever is in horizontal position within the range of the stroke. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 268
Four-pole NCS cable ⑤ ⑪ Terminal Vcc: Yellow Non Contacting Sensor (NCS) ⑥ ⑫ Analog Input Module (AIM) Cable shielding lug Figure C-7 Example of connecting the NCS to the Analog Input Module (AIM) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 269
The pneumatic actuator does not move. 2. If the positioner has already been initialized, perform a reset. Carry out the reset of parameter group "Init" in the '50.PRST' Preset (HART/FF) (Page 170) parameter. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 270
< C5 (YAGL). This setting is also necessary for devices of the 6DR4... series. Resultant non-linearity can be corrected by means of the programmable characteristic by setting the parameter value from "SFCT" to "FrEE" and adapting the interpolation points. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 271
Torque of hexagon socket head screw 1 Nm (0.7 ft lb) M3x12 (clamping ring) Degree of protection IP68 / type 4X For connecting to circuits with the fol‐ = 5 V = 5 V lowing peak values = 160 mA = 120 mW SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 272
= 110 nF + 110 nF per meter of connecting cable = 270 µH + 6.53 µH per meter of connecting cable C.2.6 Dimensional drawing of non-contacting sensor Magnet Figure C-8 Dimensional drawing of the NCS and magnet, dimensions in mm (inches) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 273
Hex socket head screw M6x12 Hexagon nut Hex socket head screw M6x25 Non-contacting sensor Cable lengths as ordered Self-tapping screw for polycar‐ F3x8 bonate enclosure Metric screw for metal enclo‐ M3x8 sure SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 274
Linear actuator > 14 mm (0.55 inch) 6DR4004-.N.30 Quantity Designation Notes NCS assembly kit, completely Mounting by means of assembly kit for NAMUR linear ac‐ assembled tuators Mounting kit available on separate order, see 'Accessories' in Catalog FI 01. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 275
"Mounting to linear actuator (Page 34)". Auxiliary power is supplied to the Position Transmitter via the Analog Input Module (AIM) and EMC compatibility is ensured at the same time. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 276
Analog Input Module (AIM) is described in the section "Analog Input Module (AIM) 6DR4004-6F / -8F (Page 86)". C.3.3 Connecting to Analog Input Module (AIM) Wiring diagram ① Connection of terminal Vcc is only needed for 6DR4004-2ES, -3ES and -4ES. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 277
3.5 mm (0.14"), 2 to 27 Hz, 3 cycles/axis • Harmonic oscillations 98.1 m/s² (321.84 ft/s²), 27 to 300 Hz, 3 cycles/axis (sine) according to IEC 60068-2-6 300 m/s (984 ft/s ), 6 ms, 4000 shocks/axis • Bumping according to IEC 60068-2-29 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 278
2K12, -40 ... +90 °C (-40 ... +194 °F) • Transport Vibration resistance 3.5 mm (0.14"), 2 to 27 Hz, 3 cycles/axis • Harmonic oscillations 98.1 m/s² (321.84 ft/s²), 27 to 300 Hz, 3 cycles/axis (sine) according to IEC 60068-2-6 SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 279
At switching amplifier in accordance with EN 60947-5-6: (NAMUR), U = 8.2 V, R = 1 kΩ) R = 1.1 kΩ > 2.1 mA > 2.1 mA • Signal state High (not triggered) R = 10 kΩ < 1.2 mA < 1.2 mA • Signal state Low (triggered) ≤ DC 35 V • Auxiliary power U I ≤ 20 mA SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 280
The 3 digital outputs are galvanically isolated from the basic unit Rated condition height Max. 2 000 m above sea level. At altitudes greater than 2 000 m above sea level, use a suitable power sup‐ ply. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 281
Adjustment wheel of the magnet holder ② ⑤ Insulating cover, yellow Adjustment wheel for the friction clutch (without function) ③ Ribbon cable of the internal NCS mod‐ Figure D-1 Installing the internal NCS module, schematic diagram SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 282
4. Remove the electronics. 5. Plug the connector of the potentiometer's ribbon cable (A) onto (B) as shown in the figure: ⑥ 6. Screw the special screw into the shaft of the positioner. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 283
Installing the electronics and closing the positioner 1. Place the electronics onto the four holders of the adapter. 2. Screw in the two fixing screws of the electronics. 3. Tighten the screws. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 284
6. Close the positioner as in the description depending on the device version: – Closing the positioner (Page 70) Result The module is installed and connected to the electronics of the positioner. Now configure the module with the parameter 1. YFCT. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 285
Actuating pressure Supply pressure Actuating pressure Mounting The pressure gauge block is fixed onto the lateral pneumatic connection of the positioner using the screws provided. Use the provided O-rings as sealing elements. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 289
Loss of type of protection Changes in the ambient conditions can loosen the component. • As part of the recommended maintenance intervals: Check the compression fitting for tight fit and tighten, if necessary. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 290
For thread size M25 x 1.5 95 Nm • For thread size ½-14 NPT Width A/F for thread size M20 x 1.5 Width A/F for thread size M25 x 1.5 Key size for thread size ½-14 NPT SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
Page 291
Sealing plug / thread adapter F.4 Dimension drawings Dimension drawings Sealing plug Ex d, M25 x 1.5, dimensions in mm Sealing plug Ex d, M20 x 1.5, dimensions in mm SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Sealing ring: Use for dust protection "Ex t" type of protection. Thread adapter Ex d, M25 x 1.5 on M20 x 1.5 and M25 x 1.5 on ½-14 NPT, dimensions in mm Sealing plug Ex d ½ -14 NPT SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. You have one of the following boosters: – With single-acting positioners, booster with the article numbers 6DR4004-1RJ, -1RK, -1RP or -1RQ – With double-acting positioners, booster with the article numbers 6DR4004-2RJ, -2RK, -2RP or -2RQ SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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② 2. Tighten the locking screw at the flat end of the positioner shaft. Picture right: Positioner in flameproof enclosure ① 3. Check that the extension shaft sits properly. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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③ Picture left: Linear actuator. Use M6 x 85 mm screws ③ Picture right: Part-turn actuator. Use M6 x 95 mm screws ① When tightening the screws, ensure that the shaft can be turned easily. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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. Position the screws, do not tighten them. ⑨ ⑩ ⑫ ⑪ ⑬ 3. Fasten the connection block with the screws and lock washers . Position the screws, do not tighten them. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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4. Mount the positioner on the actuator as described in: – Mounting to linear actuator (Page 34) – Mounting to part-turn actuator (Page 41) 5. Use the existing interfaces on the booster. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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The positioner again runs through the initialization step RUN 3, starting with determination of the travel times. The following figure schematically shows the RUN 3 sequence for the booster. 7. 'FINISH' is shown on the display when the initialization has been completed. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Change the travel time using the changed. restrictor screws. Continue with: booSt The overshoot is determined. Adjust the booster bypass using the adjusting screw on the boos‐ ter until the display indicates the following: Continue with: SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Booster G.5 Booster dimension drawings Booster dimension drawings G.5.1 For positioners in non-flameproof enclosure Figure G-1 Dimension drawings booster mounted on positioner, dimensions in mm (inch) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Booster G.5 Booster dimension drawings G.5.2 For positioners in flameproof enclosure Figure G-2 Dimension drawings booster mounted on positioner in a flameproof enclosure, dimensions in mm (inch) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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1/2-14 NPT or G½ Air consumption 1.2 x 10 Nm /h (0.007 scfm) Pressure gauge Made of steel IP44. Scaling bar, MPa, psi Flow capacity Cv 2.0 Permissible ambient temperature for operation -30 ... +80 °C (-22 ... +176 °F) SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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The electronics supplies the current position of the valve in the form of a current of 4 to 20 mA, which corresponds to the position feedback. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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To dissipate interference pulses the positioner components must be connected to an equipotential bonding cable (ground potential) using a low resistance. • Connect the positioner 6DR5910 according to the grounding concept described below. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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To avoid interference, the cable between the 19-inch control unit, positioners 6DR59.. and field distributors should have the following signal pairs (twisted pair): • Discharge - / Discharge + • Supply - / Supply + • GND / POS • V_REF GND SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Each field distributor is grounded. The cable shields in the field distributor are not grounded. The cable shields are interconnected. The cable shields on the 19-inch control unit are connected to the field distributor. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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The cable shields on the control system are not connected to ground. H.2.2.2 Electrical connection of 19" slide-in module 4 to 20 mA Requirement You have read sections Connection (Page 77) and Grounding concept for 19-inch control unit 4 to 20 mA (Page 304). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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2. Open the positioner 6DR5910. Unscrew the four fixing screws of the enclosure cover. ② 3. Insert the prepared cable through the cable entry of the positioner. 4. Tighten the cable entry. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Assignment of female connector Assignment of female connector Signal source + Signal source - ⑬ ⑩ 8. Connect the 19-inch control unit to the control system using the SUB-D female ⑦ connector SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Technical specifications for the controller unit is available at Controller for all device versions (Page 231). Technical specifications of the Analog Output Module (AOM) are available at Analog Output Module (AOM) 6DR4004-6J / -8J (Page 236). SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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19-inch control unit 4 to 20 mA, dimensions in mm The dimensions of the positioner without electronics 6DR5910 correspond to the dimensions 6DR5..0. You can find these dimensions in the Positioner in non-flameproof enclosure (Page 241) section. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Output: Actuating pressure Y2 (not for Blanking plug 6DR59..) ④ ⑩ Restrictor Y1 Cable gland ⑤ ⑪ Exhaust air outlet with a sound absorber Wiring diagram on module cover ⑥ ⑫ Transmission ratio selector Purging air selector SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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International degrees of protection (long form as per DIN) Ingress Protection Seepage protection (long form as used in US) International Organization for Stand‐ ardization Liquid Crystal Liquid crystal Manual Operating mode SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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Open Positioner Interface Standard interface for the connection between a positioner and a pneumatic linear or part-turn actuator Process Automation Process automation Process Device Manager Siemens communication software / Engineering tool PROFIBUS Process Field Bus Fieldbus RSS feed Rich Site Summary Feed Shows changes in regular intervals to web sites you are subscri‐...
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A safety-instrumented system (SIS) executes the safety functions that are required to achieve or maintain a safe status in a system. It consists of sensors, logic unit/control system and final control‐ ling elements. SIPART PS2/SIPART PS2 BT Operating Instructions, 05/2024, A5E00074631-AH...
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