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Blue Diamond 123515 Operation And Maintenance Manual

Heavy duty land grader

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Heavy Duty Land Grader
Operation And Maintenance Manual
Register your
WARRANTY
within 30 days
of purchase
888-376-7027 | BlueDiamondAttachments.com

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Summary of Contents for Blue Diamond 123515

  • Page 1 Heavy Duty Land Grader Operation And Maintenance Manual Register your WARRANTY within 30 days of purchase 888-376-7027 | BlueDiamondAttachments.com...
  • Page 2 Operator’s Manual and thoroughly understand safe and correct operating, installation and maintenance procedures. Model Number: _____________________________ Serial Number: Blue Diamond is continually working to improve its _____________________________ products. Blue Diamond reserves the right to make Dealer Name: ______________________________ any improvements or changes as deemed practical...
  • Page 3 6.16 Baseline Settings for 123500 Laser Kit ..40 6.17 Controller Settings - 123500 ......41 6.17 Controller Settings - 123500 ......42 7. Specifications ............43 7.1 Attachment Specifications ....... 43 7.2 Torque Specifications ........44 Warranty ............... 45 Blue Diamond® Attachments...
  • Page 4 1. Introduction 1.1 Attachment Identification Receiver Pole Receiver Pole Leveling Cylinder Control Valves Leveling Cylinder Tilt Stop Caster Adjustable Skid Plate Skid-Steer Mounting Plate Back Cutting Blade Caster Blue Diamond® Attachments...
  • Page 5 It may also be used to she can operate the machine safely under all alert against unsafe practices. conditions of the work area. Blue Diamond® Attachments...
  • Page 6 • The equipment must be used ONLY on approved machines. • DO NOT modify the equipment in any way. Unauthorized modification may impair the function and / or safety and could affect the life Blue Diamond® Attachments...
  • Page 7 Tighten eyes. or replace any parts that show leakage. • Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents. Blue Diamond® Attachments...
  • Page 8 Check that all shields and guards are in place. • Check all welds on the attachment for wear and damage each time the attachment is removed from the machine. • Check for damaged or missing safety decals. Replace if necessary. Blue Diamond® Attachments...
  • Page 9 Check that all bolts are tight. Drive the machine to the Land Grader and align the machine to the frame for connection. Stop the engine, exit the machine, and secure the Land Grader mounting frame to the machine. Blue Diamond® Attachments...
  • Page 10 (Item 2) to the controller bracket (Item 3) on the Land Grader. Loosen the knob (Item 4) [Figure 4] and slide the Laser Controller (Item 5) on the ball mount (Item 2). Figure 3 Blue Diamond® Attachments...
  • Page 11 Do not allow anyone between the machine and attachment when approaching the attachment for connecting. • Keep fingers and hands out of pinch points when connecting disconnecting attachment. Figure 6 Blue Diamond® Attachments...
  • Page 12 (Item 4) until it is against the lift arm of the machine. Secure the two jam nuts (Item 3) on the adjustment rod (Item 4) [Figure 8]. Repeat the procedure for the other tilt stop making sure both sides are adjusted evenly. Figure 7 Blue Diamond® Attachments...
  • Page 13 Pull on each hose to verify full connection is made. NOTE: Make sure the quick couplers are fully engaged. If the quick couplers do not fully engage, check to see that the couplers are the same size and type. Blue Diamond® Attachments...
  • Page 14 • Place all controls in NEUTRAL. • Engage the parking brake. • Wait for all moving parts to stop. • Stop the engine and remove the key. SEE MACHINE’S OPERATOR’S MANUAL FOR ADDITIONAL INFORMATION. Blue Diamond® Attachments...
  • Page 15 The laser beacon used must have a rotation speed of at least 600 RPM. WARNING AVOID EYE INJURY Never look directly into the laser beam. Set the laser at a height that prevents the beam from shining directly into bystanders’ eyes. Blue Diamond® Attachments...
  • Page 16 FORWARD Turn laser to manual when turning machine around. Figure 13 Enter the machine. Fasten seat belt, start the engine, and release the parking brake. The Land Grader is ready to operate. REVERSE Figure 14 Blue Diamond® Attachments...
  • Page 17 4.1 Land Grader Operation (Con’t) GENERAL CONSTRUCTION (Operate the Land Grader and machine in any direction on flat surfaces.) TRAVEL DIRECTION LASER BEACON TRAVEL DIRECTION Figure 15 SLOPE CONSTRUCTION (Operate the Land Grader and machine with the slope.) Figure 16 Blue Diamond® Attachments...
  • Page 18 AVOID SERIOUS INJURY OR DEATH • Blue Diamond will not be responsible for injuries Never operate the machine in a closed building. or damage caused by use of unapproved parts Proper ventilation is required when operating and / or accessories.
  • Page 19 • Flying debris or loose material is present. • Engine is running. • Tools are being used. Figure 19 Lubricate the two grease fittings (Item 1) [Figure 19] (2 per side) every eight hours of operation. Figure 17 Blue Diamond® Attachments...
  • Page 20 Remove the skid plate (Item 2) [Figure 22]. the front blade (Item 2). Remove and replace the front blade. Figure 21 Remove the bolts and nuts (Item 1) [Figure 21] from the rear blade (Item 2). Remove and replace the rear blade. Blue Diamond® Attachments...
  • Page 21 In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing the attachment from the machine. NOTE: Replace or repair any damaged parts, components, decals or reflectors. Blue Diamond® Attachments...
  • Page 22 6. Parts 6.1 Main Land Grader Parts Blue Diamond® Attachments...
  • Page 23 223337 VALVE BLOCK, PROPORTIONAL 223316 PIVOT PIN, 1” X 5” 223317 PIVOT PIN, 1” X 5” WITH GREASE ZERK 223303 ADJUSTABLE SKID PLATE 223310 BLADE, 84” 223307 WHEEL HUB WELDMENT, RH 223336 SKID STEER QUICKTACH HITCH KIT Blue Diamond® Attachments...
  • Page 24 PART NUMBER DESCRIPTION 223300 PIN ASSEMBLY 223301 PIPE KNOB, ZINC 223302 PIPE LOCK, ZINC 223314 MAST PIPE, 1.75 OD 223332 COMPLETE GRADER HOSE KIT 223335 GRADER WELDMENT, 84” 223322 WHEEL AXLE WELDMENT, 12.81” 223329 TIRE & RIM ASSEMBLY Blue Diamond® Attachments...
  • Page 25 BLADE, 84” 299835 LOCKWASHER, 7/16” HELICAL SPRING, ZINC 299573 NUT, 7/16”-14 UNC, HEX STEEL, ZINC 223354 BOLT & HEX NUT, 5/8”-11 UNC x 2, GRADER BLADE 223335 GRADER WELDMENT, 84” 299409 CARRIAGE BOLT, 7/16”-14 X 1-1/2 ZINC Blue Diamond® Attachments...
  • Page 26 223416 BASE WELDMENT, TILT STOP, OFFEST RIGHT 223417 BASE WELDMENT, TILT STOP, OFFSET LEFT 223368 CLEVIS PIN 299902 ROLL PIN 299681 NUT, 1-1/4-5 ACME, HEX, JAM, ZINC 223415 STOP WELDMENT, THREADED 299680 NUT, 1-1/4-5 ACME, HEX, ZINC Blue Diamond® Attachments...
  • Page 27 GREASE ZERK, 1/8-27NPT, STRAIGHT ZINC 223414 STEP WELDMENT, RH, STRAIGHT 299572 NUT, 3/8-16UNC HEX, ZINC 299825 LOCKWASHER, 3/8” HELICAL SPRING, ZINC 299574 NUT, 1/2-13UNC HEX, STEEL ZINC 223368 PIVOT PIN W/GREASE ZERK 299403 CARRIAGE BOLT, 3/8-16 X 1, ZINC Blue Diamond® Attachments...
  • Page 28 CYLINDER, 3-1/2” BORE X 8” STROKE 223316 PIVOT PIN, 1” X 5” 223317 PIVOT PIN, 1” X 5” WITH GREASE ZERK 201071 HAIR PIN, 9/64” X 2, ZINC 299902 ROLL PIN, 5/16” X 1-1/2 299016 STRAIGHT GREASE ZERK, 1/8”-27 NPT, ZINC Blue Diamond® Attachments...
  • Page 29 6. Parts 6.8 Wheel Pivot & Wheel Axle Parts Blue Diamond® Attachments...
  • Page 30 STRAIGHT GREASE ZERK, 1/8”-27 NPT, ZINC 201075 CLEVIS PIN 1/2” X 2”, ZINC 299810 HELICAL SPRING LOCKWASHER, 1/4”, ZINC 216404 HEX NUT 1/4”-20 UNC ZINC 223363 HAIR PIN, 3/32” X 1-1/4”, ZINC 299418-1 HEX BOLT, 1/4”-20 X 1”, ZINC Blue Diamond® Attachments...
  • Page 31 UNIVERSAL CONTROL COVER 223313 VALVE BLOCK BRACKET 223337 PROPORTIONAL VALVE BLOCK 299723 FLAT WASHER, 3/8” USS, ZINC 299413 HEX BOLT, 1/4”-20 X 3/4”, ZINC 299423 HEX BOLT, 3/8”-16 X 1”, ZINC 299562 SERRATED FLANGE NUT, 3/8”-16, ZINC Blue Diamond® Attachments...
  • Page 32 PROPORTIONAL VALVE (SEAL KIT 223390) 223391 SEQUENCE VALVE (SEAL KIT 223392) 223393 MANIFOLD BODY (SEAL KIT 223394) 223395 ORIFICE, 1/16”-27 W .031 223396 COIL NUT, ARGO 223397 COIL, 12V, HDD DT04-2P 299408 SOCKET HEAD CAP SCREW, 10-24 X 1-3/4”, PT, ZINC Blue Diamond® Attachments...
  • Page 33 6. Parts 6.11 Hydraulic Hose Kit REF VALVE BLOCK FRONT REF LH CYLINDER REF RH CYLINDER Blue Diamond® Attachments...
  • Page 34 HYDRAULIC HOSE, 3/8” X 36”, 8FJ X 8FJ 223407 HYDRAULIC HOSE, 3/8” X 86”, 8FJ X 8FJX90L 223408 HYDRAULIC HOSE, 3/8” X 80”, 8FJ X 8FJX90L 299319 HEX BOLT, 5/16”-18 UNC x 2.00”, ZINC LK 295030-M12JIC-M12ORB HYD FITTING, 12MJ X 12MB, 90° Blue Diamond® Attachments...
  • Page 35 6. Parts 6.12 Hydraulic Schematic Quick Disconnects P (In) Male Female T (Out) REF VALVE BLOCK 223337 RH Cylinder LH Cylinder Rear Blue Diamond® Attachments...
  • Page 36 6. Parts 6.13 Masts & Manual Canister Parts Blue Diamond® Attachments...
  • Page 37 PIPE LOCK, ZINC 223314 MAST PIPE, 1.75 OD 299560 SERRATED FLANGE HEX NUT, 1/4”-20, GR5 ZINC 299418-1 HEX BOLT, 1/4”-20 X 1, GR5 ZINC 299615 NYLON-INSERT NUT, 1/4”-20 GR5 ZINC 216405 FLAT WASHER, 1/4 SAE, ZINC 216402 MANUAL TUBE Blue Diamond® Attachments...
  • Page 38 6. Parts 6.14 Decals ITEM PART NUMBER DESCRIPTION 201091 DECAL, WARNING STAY CLEAR 223333 DECAL, WARNING: CYLINDER MOVES 223334 DECAL, WARNING: MOVING PARTS 223338 BD LOGO ASM, 5 INCH 219395 DECAL, WARNING: READ MANUAL 201092 DECAL, STANDARD FLOW Blue Diamond® Attachments...
  • Page 39 SOCKET HEAD CAP SCREW, 10-24 X 1”, ZINC 223521 FUTTURA CONTROLLER, EG2 223522 FUTTURA RECEIVER, 7 IN 223380 COIL CABLE, FUTTURA EG2 SENSORS 223381 NODE CABLE, FUTTURA EG2, 18’ (Hardware Included) 260404 HD30 14-PIN FEMALE CONNECTOR 223523 VALVE HARNESS, FUTTURA Blue Diamond® Attachments...
  • Page 40 Derivitive Gain Medium Auto Return Tilt Sensing Factory Settings Next Laser Receivers Valve 2 Select Valve 2 Type Prop Current Minimum DC Test Up 21% Down 18% Valve 2 Gain Derivitive Gain Medium Software Version Error Screens Blue Diamond® Attachments...
  • Page 41 Purple/Brown Auto/Manual Red/Red Power Red/Red Power Black/Black Ground Black/Black Ground *Confirm whether your harness uses Left/ or /Right colors *Confirm whether your harness uses Left/ or /Right colors **Connect to pin C for 160416 Bobcat 7-Pin adapter Blue Diamond® Attachments...
  • Page 42 Green/Gray *Confirm whether your harness uses Left/ or /Right colors Blue/White **John Deere requires an add-on trigger for Auto/Manual control Brown/Blue Yellow/Pink Purple/Brown Auto/Manual Red/Red Power Black/Black Ground *Confirm whether your harness uses Left/ or /Right colors Blue Diamond® Attachments...
  • Page 43 100.41 in. HEIGHT (D) 44.38 in. STEP HEIGHT (E) 18 in. OVERALL MAST WIDTH (F) 77.38 in. WEIGHT 1600 lb. FRONT - 17 cu-ft LAND GRADER BOX CAPACITY REAR - 10 cu-ft HORSEPOWER REQUIRED 45 - 70 HP Blue Diamond® Attachments...
  • Page 44 547 ft / lb 708 ft / lb 773 ft / lb 1000 ft / lb 386 ft / lb 545 ft / lb (289 N•m) (373 N•m) (742 N•m) (960 N•m) (1048 N•m) (1356 N•m) (523 N•m) (739 N•m) Blue Diamond® Attachments...
  • Page 45 BLUE DIAMOND® ATTACHMENTS factory or authorized BLUE DIAMOND® ATTACHMENTS dealership or in any way so as in BLUE DIAMOND® ATTACHMENTS judgment, to affect its stability or reliability, nor which has been subject to misuse, negligence or accident beyond the company recommended machine rated capacity.
  • Page 46 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond® Attachments 4512 Anderson Road, Knoxville, TN 37918 888-376-7027...