Blue Diamond Severe Duty 3 Series Operation And Maintenance Manual
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Blue Diamond Severe Duty 3 Series Operation And Maintenance Manual

Power rake
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Severe Duty Series 3
Power Rake
Operation and Maintenance Manual
Register your
WARRANTY
within 30 days
of purchase
888-376-7027 | BlueDiamondAttachments.com

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Summary of Contents for Blue Diamond Severe Duty 3 Series

  • Page 1 Severe Duty Series 3 Power Rake Operation and Maintenance Manual Register your WARRANTY within 30 days of purchase 888-376-7027 | BlueDiamondAttachments.com...
  • Page 2 Serial Number: _____________________________ Blue Diamond is continually working to improve its Dealer Name: ______________________________ products. Blue Diamond reserves the right to make any improvements or changes as deemed practical and pos- Dealer Number: _____________________________ sible without incurring any responsibility or obligation...

  • Page 3: Table Of Contents

    6.11 Bearing Housing, 4 Bolt ............36 6.12 Side Shield Options ............37 6.13 Gauge Wheel Options ............38 6.14 Material Bar Options ............39 7. Specifications ................42 7.1 Torque Specifications ............42 8. Warranty ..................43 Blue Diamond® Attachments...

  • Page 4: Introduction

    1. Introduction 1.1 Safety Decals Cont’d WARNING! Read Owner’s Manual WARNING! Keep Hands Away ATTENTION! Grease all Fittings Blue Diamond® Attachments...

  • Page 5: Safety

    In case of doubt regarding the use of the machine and/or the interpretation of this manual, the operator must contact either their dealer or Blue Diamond. WARNING The signal word WARNING on the machine and...

  • Page 6: Safety Guidelines

    Warranty may also be affected or voided. • DO NOT make any adjustments or repairs on the equipment while the machine is running. • Keep shields and guards in place. Replace if damaged. Blue Diamond® Attachments...
  • Page 7 Tighten or replace any parts that show leakage. • Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents. Blue Diamond® Attachments...

  • Page 8: Operation

    Check for loose bolts and tighten them if necessary. • Check all welds on the attachment for wear and damage each time the attachment is removed from the machine. • Check for damaged or missing safety decals. Replace if necessary. Blue Diamond® Attachments...
  • Page 9 3/8” bolts to 50 ft/lb (67.5 N•m) torque SEE MACHINE’S OPERATOR’S MANUAL FOR 1/2” bolts to 100 ft/lb (135 N•m) torque ADDITIONAL INFORMATION. 3/4” bolts to 223 ft/lb (302 N•m) torque • Inspect the main frame for cracks, bends, or damage. Blue Diamond® Attachments...

  • Page 10: Entering And Exiting The Prime Mover

    Leave the power rake is removed from the machine [Figure operator’s position. (See the machine’s Operator’s Manual for inspecting the mounting frame). Blue Diamond® Attachments...
  • Page 11 Replace as needed. the machine’s mounting plate. Connect the attachment hydraulic hoses to Drive the machine slowly backward, away from the the machine. Pull on each hose to verify full attachment. connection is made. Blue Diamond® Attachments...

  • Page 12: Operating The Attachment

    Gauge Wheels Adjust the gauge wheels if necessary. See page Skid Plates If equipped with skid plates adjust if necessary. See page 21. Blue Diamond® Attachments...
  • Page 13 Damage may occur to the power rake and hydraulic flow (see the machine’s machine. operator manual) to the power rake. NOTE: Recommended ground speed is between 2 to 6 mph (3 to 9 kph). In severe duty applications, reduce ground speed. Blue Diamond® Attachments...

  • Page 14: Maintenance

    • Chain Case Oil (80-90W) Monthly Maintenance • Drive Chain Skid Plates • • Rotor Teeth (wear, damage, and loosening) • Rotor (cracks or excessive wear) • All Hardware 250 Hour Maintenance • Chain Case Oil (80-90W) Blue Diamond® Attachments...

  • Page 15: Lubrication

    See local, state, and federal Figure 3 regulations for the correct disposal. pumps of grease to the grease zerk Apply 2 – 3 (Item 1) [Figure 3] on the wheel axles. Blue Diamond® Attachments...
  • Page 16 (Item 1) and remove lower cover. Drain the oil. Remove all oil from gearbox, install new gasket and lower cover with bolts (Item 1) previously removed. Fill chain case with 80/90W oil to bolt (Item 1) level. Reinstall bolt. Blue Diamond® Attachments...

  • Page 17: Material Bar

    A wider opening will allow more dirt and rock to pass through. “Soil Conditioning” allowing wet soil to dry for final raking. For finer raking, adjust the material bar down. Be careful not to let rotor teeth contact the material bar. Blue Diamond® Attachments...

  • Page 18: Side Shields & Skid Plates

    (Item 5) [Figure 13]. Remove the four bolts, washers, and nuts. Position the spindle mount arm as desired. Install and tighten the four bolts, washers, and nuts. Repeat procedure on the other main spindle mount. Blue Diamond® Attachments...

  • Page 19: Drive Chain

    See Torque Specifications chart on page 43. off 1/2 - 3/4 of a turn. The tensioner arms (Item 2) [Figure 13] should swing freely. Figure 13 4. Adjust nut (Item 6) and bolt (Item 7) [Figure 14]. Blue Diamond® Attachments...
  • Page 20 (Item 2) [Figure 15]. Install new chain and master link. Re-install the chain tensioner bolt and check for proper tension. Re-install bottom and top covers. Fill chain case with oil. See “Change Chain Case Oil” on page 17. Blue Diamond® Attachments...

  • Page 21: Rotor

    [Figure 17]. 10. Slide the rotor back away from the gear box until the rotor is free. 11. Remove both bearings from the rotor shaft. 12. To install the rotor, reverse the procedures. Blue Diamond® Attachments...

  • Page 22: Slip Clutch Maintenance And Settings

    The fixed tooth rotor (Item 1) [Figure 19] is also offered for the power rake. Figure 20 NOTE: If a tooth is damaged and needs to be replaced, cut and remove the damaged tooth and weld on the new tooth. Blue Diamond® Attachments...

  • Page 23: Cleaning The Attachment

    IMPORTANT Rotor wrapping may cause damage to bearings or bearing seals by jamming or cutting causing premature wear and damage. Blue Diamond® Attachments...

  • Page 24: Troubleshooting

    Bad hydraulic hose connection. Check hydraulic hose connections. Obstruction between rotor and frame. Remove debris. Rotor not turning. Contact your dealer or Blue Diamond® Attachments Service Damaged motor shaft or seized motor. Department. Faulty hydraulic coupler. Replace hydraulic coupler. Hydraulics not engaged.

  • Page 25: Parts

    6. Parts 6.1 Parts Breakdown Options Hydraulic Main Chain Case Body Pg 26 Pg 30 Gauge Wheel Options Pg 37 Material Bar Options Pg 38 Side Shields Options Pg 36 Blue Diamond® Attachments...

  • Page 26: Hydraulic Main Body

    Mount Assembly, Skid Steer, Heavy 232222 Bolt, 5/16”-18 X 1/2” Anti Vibe 232223 Bolt, 3/4”-10 X 6-1/2” HHCS Gr8 232224 Nut, 3/4”-10 Nyloc Gr8 232225 Washer, 3/4” X 1.469” SAE Gr8 232226 Pin, Drawbar 3/4” X 6-1/4” 216402 Manual Canister Blue Diamond® Attachments...

  • Page 27: Driveline Hydraulic

    Bearing Housing Assembly, 2 Bolt ITEM B: FRAME ITEM A: MODEL ROTOR PART NUMBER DESCRIPTION 7-Foot 232320 Main Frame, 7 feet See Rotor Options 8-Foot 232316 Main Frame, 8 feet Page 28 10-Foot 232317 Main Frame, 10 feet Blue Diamond® Attachments...

  • Page 28: Rotor Options

    Abrasive Resistant Tooth Drum 232326 Carbide Tooth Drum 96” 232327 Replaceable Tooth Drum (Rotor Only) 232328 Replaceable Tooth Assembly 232329 Abrasive Resistant Tooth Drum 232330 Carbide Tooth Drum 120” 232331 Replaceable Tooth Drum (Rotor Only) 232332 Replaceable Tooth Assembly Blue Diamond® Attachments...

  • Page 29: 3-Point Cat Mount

    Spring Snap, 1/4” X 2-3/8” 532019 Chain, 3/16” Grade 30, 20 Links, Plus 1 single link 232079 Grease Fitting 1/4”-28 Straight 6.6 Hydraulic Heavy Skid Steer Mount ITEM PART NUMBER DESCRIPTION 232333 Mount, Skid Steer Heavy 232079 Grease Fitting 1/4”-28 Straight Blue Diamond® Attachments...

  • Page 30: Chain Case Pto

    6. Parts 6.7 Chain Case PTO Blue Diamond® Attachments...
  • Page 31 232043 Bearing, 4 Bolt Flange, UCF207-22 232050 Bearing, 4 Bolt Flange, UCF208-24 232013 Chain, No 80 61 Pitch + CL 232037 Sprocket, 80 P 19 T 1 1/2 Bore 232036 Sprocket, 80 P 11 T 1-3/8” Bore Blue Diamond® Attachments...

  • Page 32: Chain Case Hydraulic

    6. Parts 6.8 Chain Case Hydraulic Blue Diamond® Attachments...
  • Page 33 Fitting, 12 JICM to 16 ORBM 232273 Fitting, 12 JICM to 12 JICF 90SW 232050 Bearing, 4 Bolt Flange, UCF208-24 232340 Chain, No 80 61 Pitch + CL Heavy 232025 Sprocket, 80 P14 T 1 1/2 Bore Blue Diamond® Attachments...

  • Page 34: Chain Tensioner

    PART NUMBER DESCRIPTION 232275 Roller, Chain Tensioner 232276 Bracket, Tensioner 232277 Arm Weldment, Chain Tensioner 232278 Belt, 3/8” 16 X 2-1/2” Gr8 232279 Nut, 3/8”-16 Nyloc Gr8 232233 Nut, 1/2”-13 Nyloc Gr8 232234 Washer, 1/2”, SAE Gr8 Blue Diamond® Attachments...

  • Page 35: Bearing Housing 2 Bolt

    Grease Fitting, 1/4”-28 Straight 232285 Bearing, 1-1/2” Insert Set Screws 6.11 Bearing Housing 4 Bolt ITEM PART NUMBER DESCRIPTION 232284 Grease Fitting, 1/4”-28 90 Deg 232285 Bearing, 1-1.2” insert set screw 232051 Bearing Housing, 4 Bolt 208 Steel Blue Diamond® Attachments...

  • Page 36: Side Shield Options

    PART NUMBER DESCRIPTION 232106 Pin, Side Shield 232100 Side Shield, Left Depth Shoe Assembly ITEM PART NUMBER DESCRIPTION 232344 Depth Shoe 299336 Bolt, 1/2”-13 X 1-1/2” Carriage Gr8 232233 Nut, 1/2”-13 Nyloc Gr8 232234 Washer, 1/2”, SAE Gr8 Blue Diamond® Attachments...

  • Page 37: Gauge Wheel Options

    Gauge Wheel Arm Assy 232296 Pin, Linch 7/16” X 1-5/8” Gauge Wheel, Dual with Arm ITEM PART NUMBER DESCRIPTION 232290 Spacer, 1-1/2” Gauge Wheel 232348 Gauge Wheel, Single Caster 232349 Gauge Wheel Arm Assy 232296 Pin, Linch 7/16” X 1-5/8” Blue Diamond® Attachments...

  • Page 38: Material Bar Options

    Bolt, 3/8”-16 X 1-1/2” Carriage 232279 Nut 3/8”-18 Nyloc Gr8 232233 Nut, 1/2”-13 Nyloc Gr8 232314 Washer 3/8” SAE 232234 Washer, 1/2” SAE Gr8 232306 Flap 2 Ply 24” Rubber 232307 Flap 2 Ply 36” Rubber 232130 U-Bolt, 1/2” Blue Diamond® Attachments...
  • Page 39 7’ Material Flat Bar — — 232351 8’ Material Flat Bar — — 232352 10’ Material Flat Bar — — 232313 Bolt, 3/8”-16 X 1-1/4” Carriage 232279 Nut 3/8” - 16 Nyloc Gr8 232314 Washer 3/8” SAE Blue Diamond® Attachments...
  • Page 40 Bar 24” Clamp — 232298 Bar 36” Clamp 232304 Bolt, 3/8”-16 X 1-1/2” Carriage 232279 Nut, 3/8”-16 Nyloc Gr8 232314 Washer, 3/8” SAE Gr8 232306 Flap 2 Ply 24” Rubber — 232307 Flap 2 Ply 36” Rubber Blue Diamond® Attachments...

  • Page 41: Specifications

    547 ft / lb 708 ft / lb 773 ft / lb 1000 ft / lb 386 ft / lb 545 ft / lb (289 N•m) (373 N•m) (742 N•m) (960 N•m) (1048 N•m) (1356 N•m) (523 N•m) (739 N•m) Blue Diamond® Attachments...

  • Page 42: Warranty

    ATTACHMENTS before work is performed. ® The BLUE DIAMOND® PRODUCT SUPPORT TEAM will advise repairs and applicable parts exchanges. Tampering with the failed part may void the warranty. This warranty does not include freight or delivery charges incurred when returning machinery for servicing. Dealer mileage, service calls, and pickup/delivery charges are the customers’...
  • Page 43 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond® Attachments 4512 Anderson Road, Knoxville, TN 37918 888-376-7027...

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