Blue Diamond 103015 Operation And Maintenance Manual

Blue Diamond 103015 Operation And Maintenance Manual

Extreme duty brush cutter

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Extreme Duty
Brush Cutter
Operation and Maintenance Manual
Register your
WARRANTY
within 30 days
of purchase
888-376-7027 | BlueDiamondAttachments.com

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Summary of Contents for Blue Diamond 103015

  • Page 1 Extreme Duty Brush Cutter Operation and Maintenance Manual Register your WARRANTY within 30 days of purchase 888-376-7027 | BlueDiamondAttachments.com...
  • Page 2 Serial Number: _____________________________ Blue Diamond is continually working to improve its Dealer Name: ______________________________ products. Blue Diamond reserves the right to make any improvements or changes as deemed practical and pos- Dealer Number: _____________________________ sible without incurring any responsibility or obligation...
  • Page 3: Table Of Contents

    4.2 Maintenance Schedule ............9 5. Parts ...................10-14 5.1 Main Parts Breakdown ............10 5.2 Direct Drive Spindle ..............12 5.3 Safety Decals ................14 6. Specifications ................15 6.1 Attachment Specifications ............15 6.2 Torque Specifications ............16 7. Warranty ..................17 Blue Diamond® Attachments...
  • Page 4: About This Manual

    DANGER The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury. Blue Diamond® Attachments...
  • Page 5: Safety

    Safe Operation Needs a Qualified Operator Only qualified and trained personnel should WARNING operate, maintain, and service this attachment. Blue Diamond recommends that you inspect this equipment regularly for leaks, cracks, or AVOID SERIOUS INJURY OR DEATH other conditions that may impair proper usage Operators must receive instructions before of the equipment.
  • Page 6: Operation

    CAUTION Hydraulics should operate in an even and smooth manner. Hydraulic movement that is not even and smooth may indicate that air is in the hydraulic lines. Blue Diamond® Attachments...
  • Page 7: Removing The Brush Cutter From The Prime Mover

    Safety Helmet: To help ensure your safety as a designated operator wear 3. Disconnect safety chain a safety helmet. 4. Disengage the prime mover latches (or other locking mechanism) from the attachment. 5. Move the prime mover from the attachment. Blue Diamond® Attachments...
  • Page 8: Maintenance

    Inspect blades and bolts for wear, damage, and loosening. Has the prime mover been properly maintained? • Check for wire or debris under the deck; remove any present. • Check that all guards and safety equipment are in good condition. Blue Diamond® Attachments...
  • Page 9: Maintenance Schedule

    Deck (cracks, bends, or damage) • Chain Guard (replace missing/broken chains) • Safety Chain Monthly Maintenance • Blades (cracks, bends, or excessive wear) • Skid plates • All Hardware 250 Hour Maintenance • Add Grease to drive Blue Diamond® Attachments...
  • Page 10: Parts

    Deck Weldment 72” Closed Front 203045 Discharge Chain (4 link) (QTY open/closed) 34/69 42/85 203763 Hydraulic Motor 100cc 203768 Hydraulic Motor 160cc 203703 Hydraulic Motor 200cc 203703-1 Hydraulic Motor 250cc 203008 Inspection Cover 203006 Inspection Cover Bolts Blue Diamond® Attachments...
  • Page 11 Teflon Split Ring 203908 Standard Flow Block — Motor O-Ring 203717-O High Flow Block — Motor O-Ring 203770 Standard Flow Valve Block 203717 High Flow Valve Block 203136-1 Standard Flow Relief Valve Cartridge 203424 High Flow Valve Cartridge Blue Diamond® Attachments...
  • Page 12: Direct Drive Spindle

    203095 Direct Drive Lock Ring 203100 Direct Drive Star Lock Washer 203090 Direct Drive Spindle Nut, Upper 203763 Hydraulic Motor — 100cc 203768 Hydraulic Motor — 160cc 203703 Hydraulic Motor — 200cc 203703-1 Hydraulic Motor — 250cc Blue Diamond® Attachments...
  • Page 13 Turn nut until the dowel aligns with the nearest hole. Bottom Nut 3-3/4” Hand tighten against the top Bearing and Torque to 100 lb/ft Use red Loctite on the threads of both the lower and upper nut. Blue Diamond® Attachments...
  • Page 14: Safety Decals

    Warning Decal: Do not Operate Without Safety Chain in Place BD-081 Warning Decal: Keep Hands and Feet Away BD-055 Warning Decal: Debris Discharge Area Stay Back 50 Feet Warning Decal 1 Warning Decal 2 Warning Decal 4 Warning Decal 3 Warning Decal 5 Blue Diamond® Attachments...
  • Page 15: Specifications

    60” 72” Motor 100cc 200cc 100cc 160cc 200cc 250cc Flow (GPM) 14-22 23-40 12-13 16-26 27-35 36-45 Max Pressure (PSI) 3000 Cut Diameter 5” 6” 8” SPECIAL TORQUE VALUES Blade Nut 1440 ft/lbs Spindle Nuts 100 ft/lbs Blue Diamond® Attachments...
  • Page 16: Torque Specifications

    547 ft / lb 708 ft / lb 773 ft / lb 1000 ft / lb 386 ft / lb 545 ft / lb (289 N•m) (373 N•m) (742 N•m) (960 N•m) (1048 N•m) (1356 N•m) (523 N•m) (739 N•m) Blue Diamond® Attachments...
  • Page 17: Warranty

    ® warranty of any kind, expressed or implied, AND MAKES NO WARRANTY OF MERCHANTABILITY IN RESPECT TO ITS MACHINERY AND/OR ATTACHMENTS ARE FIT FOR ANY PARTICULAR PURPOSE. BLUE DIAMOND ® ATTACHMENTS shall not be liable for incidental or consequential damages for any breach or warranty, including but not limited to inconvenience, rental of replacement equipment, loss of profits or other commercial loss.
  • Page 18 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond® Attachments 4512 Anderson Road, Knoxville, TN 37918 888-376-7027...

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