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Related Manuals for Clenergy PVezRack SolarTerrace III-A
Summary of Contents for Clenergy PVezRack SolarTerrace III-A
- Page 1 SolarTerrace III-A Code-Compliant Planning and Installation V 4.1 Last Updated - Oct. 2024...
- Page 2 Ensure the installation of all electrical equipment is region. performed by licensed electricians; Please check that you are using the current version of the Installation Manual by contacting Clenergy Australia by email on www.clenergy.com.au or your local representative. Product Warranty: Please refer PVezRack® Product Warranty on our website.
- Page 3 Ensure the installation of all electrical equipment is region. performed by licensed electricians; Please check that you are using the current version of the Installation Manual by contacting Clenergy Australia by email on www.clenergy.com.au or your local representative. Product Warranty: Please refer PVezRack® Product Warranty on our website.
- Page 4 Installation Guide / SolarTerrace III-A Tools and Components Tools Electric Drill Allen Key 6 mm Tape Torque String (M8Hexagon Socket (ST4.8x16 self-tapping Wrench screw & M8 Hexagon Screw) Socket Screw) Mark Pen Wrench Socket Wrench Total Station or Total Station or M8/M12 Equivalent Instrument Equivalent Instrument...
- Page 5 Installation Guide / SolarTerrace III-A Components ER-AA-50 GE-STA/200 C-U/30/46-G C-U/30/46 BR-R110/EW/G (Optional) (Optional) Angel AL Akashi Clamp for Akashi Clamp for PVezRack® East/West Girder Extension Frame Height 30-46mm Frame Height Adjustable Bracket with Grounding Clip 30-46mm for T-Rail 110 with grounding Code-Compliant Planning and Installation V 4.1...
- Page 6 Safe Torques Please refer to safe torques defined in this guide as shown in the figure below. If power tools are required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock). If deadlock occurs and you need to cut fasteners, please make sure that there is no load on the fastener before you cut it.
- Page 7 In case you need to do any on-site modifications or alteration of the system in a way that would be different from the construction drawing please provide marked up drawings/sketches for Clenergy’s review prior modification for comment and approval.
- Page 8 Installation Guide / SolarTerrace III-A Installation Instructions Pre-assembled Support Installation Unfold the Pre-assembled Support Fig. 1 Solution 1 (For 30 degree tilt support) Step 1: Unfold the pre-assembled support as shown in Fig. 2; Step 2: Fig. 2 Unfold the Slotted Al-Tube as shown in Fig.3; Step 3: Unlock the M12*100 bolts from the H Joint first and fasten the Al-Tube and H Joint lightly with M12*100 again as shown in Fig.4;...
- Page 9 Installation Guide / SolarTerrace III-A Fix the Pre-assembled Support to the Concrete Footings. Connect the Pre-assembled Support and Concrete Footings by using embedded M16 (Grade 5.8 Carbon Steel anchor studs or similar). Adopt the minimum anchor embedded depth according the anchors manufacturer's Manual. The up-down adjustable range of the Front/Rear leg is ±20mm.The north-south adjustable range of the Front/Rear leg is ±7.5mm.
- Page 10 Installation Guide / SolarTerrace III-A T Rail Installation Direct Installation According to the engineering drawing, mark the locations for the Rail on the Tri-groove beam. The dimensions shown in the figure on the right is an example. Slide the T Rail on to the Tri-Groove Beam. Apply one Rail Clamp to the T Rail on each side of Rail, and fasten lightly with the 6mm Allen Key as shown in the Figures below.
- Page 11 Installation Guide / SolarTerrace III-A Insert half of the Splice into the T Rail Two sets of Self-tapping screws each side of the T Rail Fig. 12 Place the T Rails one by one in the planned position on the supports. Fig.
- Page 12 Installation Guide / SolarTerrace III-A East/West Adjustable Bracket Installation (optional) Click the pre-assembled East/ West Adjustable Bracket into the Tri- Groove Beams and adjust properly as shown in Fig.15. Fasten the M8 bolt slightly with the Allen key. Fig. 15 Click the corrugated shim and Z Moulde/bolt into the Tri-Groove Beams and move them into the opening slot hole of East/West Adjustable Bracket.
- Page 13 Installation Guide / SolarTerrace III-A Angle AL Installation (optional) Apply T-head bolt M8*25 for Angle AL installation. Slide the bolt head into the U-slot of Slotted Al-Tube and roatate the bolt slightly as shown in right Figures. Fig. 18 Fasten the bolts slightly after the installation position is determined.
- Page 14 Installation Guide / SolarTerrace III-A PV Module Installation Deployment of Grounding Clip (Even and Odd) 1) When there is an even number of PV Module in each row Install the Grounding clips at the positions marked X in the figure shown. Then the number of Grounding clips = number of PV Modules.
- Page 15 Installation Guide / SolarTerrace III-A Place the PV Modules on the Rails, and fix them with End Clamps and Inter Clamps or Universal Clamps, then fasten them with the Allen key. Please choose either Solution 1 or 2 below, according to your project. Solution 1 (Apply End Clamps and Inter Clamps) Step 1: Place the first PV Module on the T Rails according to your plan and apply the End Clamps to fix it in place.
- Page 16 Installation Guide / SolarTerrace III-A Important Notes: To fix the Grounding Clip properly, ensure the frames of the PV Modules are now firmly pressed against the Inter Clamp and Grounding Clip and visually check that Grounding Clips are positioned properly. ( Grounding Clips are intended for SINGLE USE ONLY! ) Only fasten the bolts down when you are sure the PV modules are in the correct position and lightly tighten the bolts at this stage to keep the PV Modules in place.
- Page 17 Installation Guide / SolarTerrace III-A Step 3: Place the first PV Module on the T Rails and position the Universal Clamp as an End Clamp to fix it and then fasten lightly with Allen Key. Make sure the frame of the PV Module is fully in contact with the Universal Clamp as shown in Fig.28.
- Page 18 Installation Guide / SolarTerrace III-A Apply one pre-assembled Grounding Lug per T Rail. Click the Grounding Lug into the channel of the T Rail and insert the Copper Wire. (the maximum size is 6AWG or similar) Then fasten the bolt M6*10 with 10N·m and fasten the bolt M8*25 with 13.5N·m as shown in the Fig.31.
- Page 19 Clenergy 3/10 Duerdin St Phone: +61 3 9239 8088 Clayton VIC 3168 Email: sales@clenergy.com.au Australia Web: www.clenergy.com.au @ClenergyGlobal / @ClenergyClub / ClenergyAUS @Clenergy @ClenergyClub @Clenergy_global @Clenergy A Clenergy Technologies Company...
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