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Clenergy PV-ezRack SolarBase Installation Manual

Low ballast flat roof system

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PV-ezRack SolarBase
Low Ballast Flat Roof System
Installation Guide V1.4
Content
Introduction.....................................................
1
Tools & Components ......................................
2
3
System overview.................................................
4
Installation Instructions...................................
NO.:
PZ30-IM01-14
1
2
3
6

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Summary of Contents for Clenergy PV-ezRack SolarBase

  • Page 1 PV-ezRack SolarBase Low Ballast Flat Roof System Installation Guide V1.4 NO.: PZ30-IM01-14 Content Introduction…………………………………………….. Tools & Components ……………………………….. System overview…………………………………………. Installation Instructions……………………………..
  • Page 2: Introduction

    1. Introduction PV-ezRack SolarBase system is a roof mounting system suitable for small and medium-sized commercial roof installations. Professional structure design greatly simplifies installation steps, under the premise of guaranteeing safety, which reduces cost and improves efficiency during installation. Please review this manual thoroughly prior to installing PV-ezRack SolarBase.
  • Page 3: Tools & Components

    EZ-GL-B Wind Deflector for Grounding Lug SolarBase 2 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...
  • Page 4: System Overview

    3. System overview 3.1 Overview of PV-ezRack SolarBase 1. Support Leg 2. Ballast Bar 3. Module Clamp 40 mm 4. Wind Deflector 5. Grounding Lug 3 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168...
  • Page 5 532mm. 4 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...
  • Page 6 Please refer to safe torques defined in this guide as shown in below; In case power tools are required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock) If deadlock occurs and you need to cut fasteners please make sure that there is no load on the fastener before you cut it.
  • Page 7: Installation Instructions

    All drawings and dimensions in this installation guide are for a generic reference. The Clenergy PV-ezRack SolarBase is to be optimized to suit specific conditions for each project and documented in a construction drawing. As a result, major components of the Clenergy PV-ezRack SolarBase may be provided in section sizes and lengths that vary from those shown in this guide.
  • Page 8 Figure 6. Figure 6 7 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...
  • Page 9 Leg to the required position as shown in Figure 10. Figure 10 8 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...
  • Page 10 Recommended torque: Figure 14 18-20N.m for Bolts M8*25 9 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...
  • Page 11 PV modules as shown in Figure18. Figure 18 10 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...
  • Page 12 Recommended torque: 8-9N· m for Bolts M6*14 Figure20 11 / 11 No. 999-1009, Min’an Avenue, Xiang’an 18/20 Duerdin , Xiamen China 361006 Clayton VIC 3168 Tel: +86-592-5781288 Tel: +61-3-90176688 Fax: +86-592-5782298 Fax: +61-3-90176668 Email: sales@clenergy.com.cn Email: sales@clenergy.com.au Website: www.clenergy.com.cn Website: www.clenergy.com.au...