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Clenergy PV-ezRack SolarTerraceIII-A Planning And Installation

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PV-ezRack
SolarTerraceIII-A™
Code-Compliant Planning and Installation V2.0
Complying with AS/NZS1170.2:2011 AMDT 2-2012

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Summary of Contents for Clenergy PV-ezRack SolarTerraceIII-A

  • Page 1 ® PV-ezRack SolarTerraceIII-A™ Code-Compliant Planning and Installation V2.0 Complying with AS/NZS1170.2:2011 AMDT 2-2012...

  • Page 2: Table Of Contents

    Please check that you are using the current version of the Installation Manual by contacting ® Clenergy PV-ezRack SolarTerrace III-A™ is a Clenergy Australia by email on sales@ pre-assembled ground mount system suitable clenergy.com.au, or your local representative. for large scale commercial and utility scale ®...

  • Page 3: Planning

    1.0x1.0x0.90 Individual Pad Footing per Leg (BxCxX) (m) Transverse Strip Footing (LxAxD) (m) 2.35x0.65x0.65 2.75x0.75x0.75 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 4 Individual Pad Footing per Leg (BxCxX) (m) 0.50x0.50x0.60 0.70x0.70x0.60 0.85x0.85x0.90 0.95x0.95x0.90 Transverse Strip Footing (LxAxD) (m) 2.30x0.75x0.60 2.50x0.80x0.80 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 5 0.75x0.75x0.75 0.70x0.70x0.75 0.80x0.80x0.75 Transverse Strip Footing (LxAxD) (m) 2.70x0.85x0.80 2.90x0.80x0.80 Note(*)：when using east west adaptor Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 6 Planning Footings Summary Continuous Paving Slab Continuous Strip Footing Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 7 100 kPa minimum (damp clays, sandy clays, damp sands). Contact Clenergy for site specific conditions (to find out whetheramore cost effective solutionis possible); • Concrete grade: N25 minimum, cover: 50 mm (contact Clenergy to find out whether a more cost effective solution is possible, based on site specific conditions);...
  • Page 8 (mm) Continuous Paving Slab Continuous Strip Footing Individual Pad Footing per Leg Transverse Strip Footing Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 9 (mm) Continuous Paving Slab Continuous Strip Footing Individual Pad Footing per Leg Transverse Strip Footing Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 10 1000 Continuous Paving Slab Continuous Strip Footing Individual Pad Footing per Leg Transverse Strip Footing Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 11 Ground Screw ±7.5mm Front leg East-West Rearleg Up-down Rearleg North-South Ground Screw ±7.5mm Rearleg East-West Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...

  • Page 12: Tools & Components

    Universal Universal Clamp for Clamp for Frame Height Frame Height 30-46mm with 30-46mm Grounding Clip Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...

  • Page 13: System Overview

    ⑤ Avoid working at high temperatures; 4.2.3 Safe Torques Please refer to safe torques as shown on page 13. In case power toolsare required, Clenergy recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling (deadlock).If dead lock occurs and you need to cut fasteners, please makesure that there is...
  • Page 14 In case you need to do any on-site modifications or alteration of the system in a way that would be different from the construction drawing please provide marked up drawings/sketches for Clenergy’s review prior modification for comment and approval.

  • Page 15: Installation Instruction

    Location Plan of Anchors (DS is the distance between the front leg and rear leg) PLEASE NOTE THE DISTANCE BETWEEN FRONT LEG AND REAR LEG COULD BE DIFFERENT FOR OTHER TILT ANGLES OR FOR OTHER GIRDER LENGTHS. PLEASE CONTACT CLENERGY FOR CONFIRMATION.
  • Page 16 To achieve the earthing/ grounding function, fasten the M8*40 bolt within 13- 14 N·m Fig. 4 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 17 To achieve the earthing/ grounding function, fasten the M8*40 bolt within 13- 14 N·m Fig.9 Fig. 10 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 18 Bolts with Recommended Torque. Recommended Torque: M8 Bolt: 13N·m; M8 Nut: 18~20N·m M12: 40~45N·m Fig. 12 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 19 Note: if the Pre-assembled Support has pre-positioned Rail Clamps for the T Rail, slide another Rail Clamp in other side of the T Rail. Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 20 5.2.4 Place the T Rails one by one in the planned position on the supports. Fig. 17 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 21 Grounding clips = number of PV Modules. Eg: 4 Grounding clips in the figure shown. Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 22 Clamps to fix it in place. Then fasten lightly with the Allen Key as shown in Figure 19. Fig. 19 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 23 Modules to achieve this and remove them after the installation is completed as shown in Figure 22. Fig. 22 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 24 Note: before installation, make sure there will be enough clearance between the screw and module of Universal Clamp as shown in Figure 24. Fig. 24 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 25 Universal Clamp as shown in Figure27.Note the 20mm gap when using Universal Clamps. Fig. 27 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 26 Read the relevant engineering documents to get the project layout information such as piling depth, column span, etc. If you have any questions, please contact and consult Clenergy customer service. Fig. 30 Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28...
  • Page 27 Ground Screw to the Support should be within the range of adjustments shown in Figure33 below. adjustment shown in below Figure24. Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...
  • Page 28 Ground screw connection plate enables the connection of either U or L anchors, which also allows some adjustment to the support structure as shown in Fig 33 above. Installation Guide_PV-ezRack_SolarTerraceIII-A_AU_V2.0 page of 28 1/10 Duerdin Street, Clayton VIC 3168 Australia Tel: +61 3 9239 8088 Fax: +61 3 9239 8024 E-mail: sales@clenergy.com.au www.clenergy.com.au...

  • Page 29: Warranty

    Clenergy’s written installation instructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Clenergy IN WRITING, or if the Product is installed in an environment for which it was not designed. Clenergy shall not be liable for consequential, contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances.
  • Page 30 Tel: +66 63 228 0200, +66 81 969 5152 E-mail: sales_th@clenergy.com,support_th@clenergy.com Clenergy Singapore 24 Raffles Place #28-01 Clifford Centre Singapore 048621 Tel: +65 9743 1425 E-mail: vincent.chan@clenergy.com 10 Year Clenergy Vietnam Warranty* Tel: +86 592 3110095 E-mail: sales_vietnam@clenergy.com; Clenergy Installation Guide PV-ezRack®SolarTerraceIII-A™ 201910 susie.chen@clenergy.com; ducnguyen@clenergy.com...