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Grizzly H7507 Owner's Manual
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Grizzly H7507 Owner's Manual

Grizzly H7507 Owner's Manual

Router table extension
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MODEL H7507
ROUTER TABLE EXTENSION
OWNER'S MANUAL
(For models manufactured since 06/23)
Model H7507 Shown Installed on Model G1023RLW
COPYRIGHT © SEPTEMBER, 2010 BY GRIZZLY INDUSTRIAL, INC., REVISED MAY, 2024 (CS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL13275 PRINTED IN TAIWAN
V2.05.24
***Keep for Future Reference***

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Summary of Contents for Grizzly H7507

  • Page 1 (For models manufactured since 06/23) Model H7507 Shown Installed on Model G1023RLW COPYRIGHT © SEPTEMBER, 2010 BY GRIZZLY INDUSTRIAL, INC., REVISED MAY, 2024 (CS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3 Table of Contents INTRODUCTION ..........................2 Manual Accuracy .........................2 Contact Info ..........................2 Machine Description ........................2 Identification ..........................3 SECTION 1: SAFETY ........................4 Safety Instructions for Machinery ....................4 Additional Safety for Router Tables .....................6 SECTION 2: SETUP ......................... 7 Needed for Setup ........................7 Unpacking ...........................7 Inventory ............................8 Hardware Recognition Chart .......................9...
  • Page 4 18" by 27" precision-ground below. Before contacting, make sure you get the cast iron table. Included with the Model H7507 are serial number and manufacture date from the adjustable support legs, a router guard that sup- machine ID label.
  • Page 5 Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Shop Made Guard Router Bit Fence (Not Included) Router Table Router (Not Included) Foot To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model H7507 (Mfd. Since 06/23)
  • Page 6 Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model H7507 (Mfd. Since 06/23)
  • Page 7 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model H7507 (Mfd. Since 06/23)
  • Page 8 ⁄ " of clearance mended speed of any router bit. Doing so can between shank and bottom of collet to ensure bit cause bit to fracture or explode and cause injury. is securely installed. Model H7507 (Mfd. Since 06/23)
  • Page 9 IMPORTANT: Save all packaging materials until you are completely satisfied with the router table and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extreme- ly helpful if you need to return your table later.
  • Page 10 Figure 1. Router table extension wing inventory. G. Vertical Bracket .......... 1 H. Horizontal Bracket ........1 Guard............1 Figure 2. Router table guard inventory. Model H7507 (Mfd. Since 06/23)
  • Page 11 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw Model H7507 (Mfd. Since 06/23)
  • Page 12 Figure 3. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -10- Model H7507 (Mfd. Since 06/23)
  • Page 13 Read this entire assem- Hex Bolt bly section before you begin the installation pro- Main Table cedure below to make sure the H7507 will fit your table saw before making any modifications. ⁄ " To assemble and install your router table...
  • Page 14 Washer foot height in place. 11. Replace the front rail tube on the rail. Figure 10 shows an example of the Model H7507 installed on a saw. ⁄ " Hole ⁄...
  • Page 15 Mounting Router NOTICE Do not tighten the clamp adjustment The Model H7507 will support a router with a base bolts against the thickness between ⁄ " and   ⁄ ". thin edge of the T-slots, or they may To mount a router to the router table: break.
  • Page 16 Rest the fence face and the support board on the saw table, align the center point marks, and clamp the two pieces together. ⁄ " Figure 15. Support board dimensions. -14- Model H7507 (Mfd. Since 06/23)
  • Page 17 " deep support board. with a ⁄ " drill bit. Face ⁄ " ⁄ " ⁄ " Figure 21. Attaching support board. Figure 19. Steps for drilling and countersinking screw holes into support board. -15- Model H7507 (Mfd. Since 06/23)
  • Page 18 Attaching the fence faces incorrectly during the next step may increase the risk of kick- back or other serious personal injury during routing operations. Direction of Feed Figure 23. Typical routing operation for partial face removal of workpiece. -16- Model H7507 (Mfd. Since 06/23)
  • Page 19 Bracket Flat Washer #8 Note: If you followed Step 13, be sure to install the modified board on the infeed side. Hex Nut 8-32" Lock Washer #8 Figure 28. Assembling router guard. -17- Model H7507 (Mfd. Since 06/23)
  • Page 20 Figure 29. DO NOT use the Model H7507 without an ade- quate dust collection system. An attached router will create substantial amounts of wood dust while operating.
  • Page 21 Holds the workpiece firmly and flatly against ects. Regardless of the content in this sec- the fence, and then pushes the workpiece tion, Grizzly Industrial will not be held liable into the bit at a steady and controlled rate for accidents caused by lack of training.
  • Page 22 Workpiece Table Inserts Inspection The Model H7507 features a 29 x 99mm insert and a 60 x 99mm insert that fit into the opening Some workpieces are not safe to cut or may on the router table. require modification before routing. Before rout-...
  • Page 23 (Top View) Straight Router Bit Rotation Workpiece Straightedge Outfeed Infeed Fence Board Fence Board Figure 30. Fence jointer setup (guard removed for clarity. -21- Model H7507 (Mfd. Since 06/23)
  • Page 24 Figure 34. Example of a zero-clearance fence. Board Note: Make the outline as close as possible to the cutter and spindle without interfering Rub Collar with rotation. Table Figure 33. Groove cutting setup—side view. -22- Model H7507 (Mfd. Since 06/23)
  • Page 25 In many situations, it is safer to use a router that an injury hazard to the operator. is not mounted to the table to perform free-hand routing. Make sure to use a router bit with a bearing. -23- Model H7507 (Mfd. Since 06/23)
  • Page 26 Fabricate and mount a custom guard over the bit that safely protects your hands from the spinning cutter. Clamp a starting block to the table (see Figure 36 on the previous page for an example). -24- Model H7507 (Mfd. Since 06/23)
  • Page 27 Protecting To reduce risk of shock or accidental startup, always disconnect machine from Cleaning the Model H7507 is relatively easy. power before adjustments, Vacuum excess wood chips and sawdust, and maintenance, or service. wipe off the remaining dust with a dry cloth. If any...
  • Page 28 SECTION 5: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 13V2 13V2 30-12 30-1...
  • Page 31 WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.