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Hearth & Home Quadra-Fire Classic Bay 1200-C Owner's Manual

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OMNI-Test Laboratories, Inc.
EPA Standard of Performance for New Residential Wood Heaters
Certification Test Report
Non-Confidential Business Information
Manufacturer:
Heater Type:
Model:
Prepared for:
Prepared by:
Test Period:
Report Date:
Report Revision Date:
Report Number:
All data and information contained in this report are confidential and
proprietary to Hearth & Home Technologies. Its significance is subject to the
adequacy and representative character of the samples and to the
comprehensiveness of the tests, examinations, or surveys made. The contents of
this report cannot be copied or quoted, except in full, without specific, written
authorization from Hearth & Home Technologies and OMNI-Test Laboratories,
Inc. No use of the OMNI-Test Laboratories, Inc. name, logo, or registered mark
(O-TL) is permitted, except as expressly authorized by OMNI-Test Laboratories,
Inc. in writing.
-Document Edition #005 (02/26/2024)-
(Non-CBI)
Hearth & Home Technologies, LLC
Pellet-Fired, Freestanding
Classic Bay 1200-C
Hearth & Home Technologies, LLC
7521 215th Street W
Lakeville, MN 55044
USA
OMNI-Test Laboratories, Inc.
13327 NE Airport Way
Portland, OR 97230
(503) 643-3788
October 30, 2018
December 19, 2018
February 26, 2024
0061PS013E

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Summary of Contents for Hearth & Home Quadra-Fire Classic Bay 1200-C

  • Page 1 OMNI-Test Laboratories, Inc. EPA Standard of Performance for New Residential Wood Heaters Certification Test Report Non-Confidential Business Information (Non-CBI) Manufacturer: Hearth & Home Technologies, LLC Heater Type: Pellet-Fired, Freestanding Model: Classic Bay 1200-C Prepared for: Hearth & Home Technologies, LLC 7521 215th Street W Lakeville, MN 55044 Prepared by:...
  • Page 2 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories: Evaluator: ___________________________ Ken Morgan Technical Services Director OMNI-Test Laboratories, Inc.
  • Page 3 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E TABLE OF CONTENTS PREFACE (3 pages) Section 1 –Appliance, Testing, & Results ................4 1.1 Summary Tables ....................... 5 Table 1 – Particulate Emissions .................. 5 Table 2 – Efficiency and CO ..................5 Table 3 –...
  • Page 4 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Section 1 Appliance, Testing, & Results 1.1 - Summary Tables 1.2 – Procedures and Results Summary 1.3 - Appliance Description OMNI-Test Laboratories, Inc.
  • Page 5 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 1.1 - Summary Tables Table 1 – Particulate Emissions Parameter One-Hour Filter Integrated Total Emission Rate 1.30 1.00 (g/hr) Uncorrected Emission Factor 0.91 0.61 (g/dry kg) Emission Rate 1.30 1.03 (g/hr) Corrected...
  • Page 6 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 1.1 - Summary Tables Table 3 – Test Facility Conditions Initial Middle Final Room Temperature (°F) Barometric Pressure 28.68 28.65 28.62 (in Hg) Air Velocity <50 <50 <50 (ft/min) Induced Draft Φ...
  • Page 7 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 1.2 - Procedures and Results Summary TESTING PROCEDURE The Classic Bay 1200-C was tested in accordance with the U.S. EPA 40 CFR Part 60, Subpart AAA – Standards of Performance for New Residential Wood Heaters using ASTM E2515 and ASTM E2779.
  • Page 8 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 1.3 - Appliance Description Appliance Manufacturer: Hearth & Home Technologies Pellet Stove Model: Classic Bay 1200-C Type: Freestanding, air-circulating type, pellet-fired room heater. The Classic Bay 1200-C’s principal elements include a fuel hopper, ductile Iron burn pot, and electrical fuel feed, combustion air, and convection air supply systems.
  • Page 9 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Classic Bay 1200-C – Sealed Test Unit OMNI-Test Laboratories, Inc.
  • Page 10 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Appliance Photographs Classic Bay 1200-C Test Date: 8/30/2018 Classic Bay 1200-C Front Classic Bay 1200-C Back Classic Bay 1200-C Left Classic Bay 1200-C Control OMNI-Test Laboratories, Inc.
  • Page 11 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Section 2 Test Data 2.1 Test Data by Run 2.2 Sample Analysis & Tares OMNI-Test Laboratories, Inc.
  • Page 13 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 2.1 - Test Data by Run Run 1 Notes & Results OMNI-Test Laboratories, Inc.
  • Page 14 OMNI-Test Laboratories, Inc ASTM E2779 / ASTM E2515 Emissions Results Manufacturer: Hearth & Home Model: Classic Bay 1200-C Project No.: 0061PS013E Tracking No.: 2325 Run: Technician Signature: Test Date: 10/30/18 Integrated Test Run Particulate Emission Rate 1.00 g/hr Total Particulate Emissions - E 6.01 g Emissisons Factor 0.91 g/kg...
  • Page 15 OMNI-Test Laboratories, Inc ASTM E2779 / ASTM E2515 Emissions Results Manufacturer: Hearth & Home Model: Classic Bay 1200-C Project No.: 0061PS013E Tracking No.: 2325 Run: Technician Signature: Test Date: 10/30/18 Hour Sample Train 1 Sample Train 2 Sample Unit Total Sample Volume - V 9.849 59.449 63.778...
  • Page 16 OMNI-Test Laboratories, Inc CSA B415.1 Results - Overall & By Category Manufacturer: Hearth & Home Run: Model: Classic Bay 1200-C Control #: 0061PS013E Date: Test Duration: 10/30/18 Test Results in Accordance with CSA B415.1-09 - Overall Test Results in Accordance with CSA B415.1-09 - Maximum HHV Basis LHV Basis HHV Basis...
  • Page 17 OMNI-Test Laboratories, Inc Pellet Heater Preburn Data - ASTM E2779 Manufacturer: Hearth & Home Model: Classic Bay 1200-C Tracking No.: 2325 PB Length: Project No.: 0061PS013E Recording Interval: Test Date: ########### Averages: -0.04 Weight Elapsed Time (min) Scale Reading Stack (F) Ambient (F) Draft ("H2O) CO2 (%)
  • Page 18 OMNI-Test Laboratories, Inc Pellet Heater Test Data - ASTM E2779 / ASTM E2515 PM Control Modules: 371, 372 xport all Run: Dilution Tunnel MW(dry): 29.00 lb/lb-mole Avg. Tunnel Velocity: 27.42 ft/sec. heets to Manufacturer: Hearth & Home High Burn End Time: Dilution Tunnel MW(wet): 28.78 lb/lb-mole Intial Tunnel Flow:...
  • Page 19 OMNI-Test Laboratories, Inc Pellet Heater Lab Data - ASTM E2779 / ASTM E2515 Manufacturer: Hearth & Home Equipment Numbers: Model: Classic Bay 1200-C Tracking No.: 2325 Project No.: 0061PS013E Run #: Technician Signature: Date: 10/30/18 TRAIN 1 (First Hour emissions) Sample Component Reagent Filter, Probe...
  • Page 22 OMNI-Test Laboratories, Inc Pellet Heater Conditioning Data - ASTM E2779 Manufacturer: Hearth & Home Model: Classic Bay 1200-C Tracking No.: 2325 Project No.: 0061PS013E Test Date: 8/27 - 10/11/2018 Operation Category: Medium Elapsed Time Fuel Added (lbs) Stack (°F) (hours) 88.0 83.8 81.6...
  • Page 23 OMNI-Test Laboratories, Inc Pellet Heater Conditioning Data - ASTM E2779 Manufacturer: Hearth & Home Model: Classic Bay 1200-C Tracking No.: 2325 Project No.: 0061PS013E Test Date: 8/27 - 10/11/2018 Operation Category: Medium Elapsed Time Fuel Added (lbs) Stack (°F) (hours) 67.3 65.4 63.6...
  • Page 24 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 2.2 - Sample Analysis & Tares Analysis Worksheets Tared Filter, Probe, and O-Ring Data Pellet Fuel Label Pellet Fuel Analysis Report OMNI-Test Laboratories, Inc.
  • Page 31 Twin Ports Testing, Inc. 1301 North 3rd Street Superior, WI 54880 715-392-7114 800-373-2562 715-392-7163 www.twinportstesting.com Report No: USR:W218-1060-01 Issue No: Analytical Test Report OMNI-TEST LABORATORIES INC. Signed: Client: 13327 NE Airport Way Portland, OR 97230 Finance Department Stephen Sundeen Attention: Chemistry Laboratory Manager 180197 11/20/2018...
  • Page 32 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Section 3 Laboratory Quality Assurance 3.1 - Quality Assurance/Quality Control 3.2 - Calibration Data 3.3 - Example Calculations OMNI-Test Laboratories, Inc.
  • Page 33 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 3.1 - Quality Assurance/Quality Control OMNI follows the guidelines of ISO/IEC 17025, “General Requirements for the Competence of Testing and Calibration Laboratories,” and the quality assurance/quality control (QA/QC) procedures found in OMNI’s Quality Assurance Manual. OMNI’s scope of accreditation includes, but is not limited to, the following: ...
  • Page 34 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 3.2 - Calibration Data Equipment for ASTM E2515, ASTM E2779, & EPA Method 28R ID # Lab Name/Purpose Log Name Attachment Type 10 lb Weight Weight Standard, 10 lb. Calibration Certificate 283A Audit Weights...
  • Page 39 OMNI-Test Laboratories, Inc. Thermal Metering System Calibration Y Factor Previous Calibration Comparision Acceptable Manufacturer: Apex Date 1/16/2018 Deviation (5%) Deviation Model: XC-60-EP y Factor 0.997 0.04985 0.014 Acceptable Serial Number: 0702003 Acceptance OMNI Tracking No.: OMNI-00371 Calibrated Orifice: FALSE Current Calibration Average Acceptable y Deviation 0.020...
  • Page 40 DIFFERENTIAL PRESSURE GAUGE CALIBRATION DATA SHEET Instrument to be calibrated: Pressure Transducer______________ Maximum Range: 0-2” WC ID Number: OMNI-00371 Calibration Instrument: Digital Manometer ID Number: OMNI-00395 Date: 7/16/18 B. Davis This form is to be used only in conjunction with Standard Procedure C-SPC. Range of Digital Pressure Gauge...
  • Page 41 7/20/18...
  • Page 42 OMNI-Test Laboratories, Inc. Thermal Metering System Calibration Y Factor Previous Calibration Comparision Acceptable Manufacturer: Apex Date 1/17/2018 Deviation (5%) Deviation Model: XC-60-EP y Factor 0.981 0.04905 0.007 Acceptable Serial Number: 0702004 Acceptance OMNI Tracking No.: OMNI-00372 Calibrated Orifice: FALSE Current Calibration Average Acceptable y Deviation 0.020...
  • Page 43 DIFFERENTIAL PRESSURE GAUGE CALIBRATION DATA SHEET Instrument to be calibrated: Pressure Transducer______________ Maximum Range: 0-2” WC ID Number: OMNI-00372 Calibration Instrument: Digital Manometer ID Number: OMNI-00395 Date: 7/16/18 B. Davis This form is to be used only in conjunction with Standard Procedure C-SPC. Range of Digital Pressure Gauge...
  • Page 44 7/20/18...
  • Page 47 OMNI Track # OMNI-00594 Equipment Name/Description CAI ZRE-4 Gas Analyzer Equipment S/N: N5F0112 Comments CO2, O2, and dual range CO gas analyzer. Status Active, calibrate prior to use. Part # ZRE-4 Reference Standard: (Check 'X' for answer) Location of Equipment: Portable gas cart.
  • Page 48 Calibration Service Record Date Results Date of next Calibration 7/12/2018 B. Davis Installed a new Vane as per 1/12/2019 manufacturer’s instructions.
  • Page 52 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E 3.3 - Example Calculations OMNI-Test Laboratories, Inc.
  • Page 53 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 Manufacturer: Hearth & Home Model: Classic Bay 1200-C Run: Category: Integrated Equations used to calculate the parameters listed below are described in this appendix. Sample calculations are provided for each equation. The raw data and printout results from a sample run are also provided for comparison to the sample calculations.
  • Page 54 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Weight of test fuel burned during test run, dry basis, kg ASTM E2779 equation (1) = (M )(100/(100 + FM)) Where, average fuel moisture of test fuel, % dry basis weight of test fuel in hopper at start of test run, wet basis, kg weight of test fuel in hopper at end of test run, wet basis, kg Sample Calculation:...
  • Page 55 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Weight of test fuel burned during test run segment i , dry basis, kg BSidb ASTM E2779 equation (2) = (MS )(100/(100 + FM)) BSidb Siwb ESiwb Where, weight of test fuel in hopper at start of test run segment i , wet basis, kg SSiwb...
  • Page 56 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 BR – Average dry burn rate over full integrated test run, kg/hr ASTM E2779 equation (3) 60 M θ Where, θ = Total length of full intergrated test run, min Sample Calculation: = 6.63 θ...
  • Page 57 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Average dry burn rate over test run segment i , kg/hr ASTM E2779 equation (4) 60 M BSidb θ Where, Total length of test run segment i , min θ...
  • Page 58 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Average gas velocity in the dilution tunnel, ft/sec ASTM E2515 equations (9)       Where: strav Adjustment factor for center of tunnel pitot tube placement, Fp = , ASTM E2515 Equation (1) scent Dilution tunnel velocity calculated after the multi-point pitot traverse at the center, ft/sec...
  • Page 59 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Average gas flow rate in dilution tunnel, dscf/hr ASTM E2515 equation (3)  −     3600 Where: 3600 Conversion from seconds to hours (ASTM method uses 60 to convert in minutes) Water vapor in gas stream, proportion by volume;...
  • Page 60 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Volume of Gas Sampled Corrected to Dry Standard Conditions, dscf m(std) ASTM E2515 equation (6)           Where: 17.64 °R/in. Hg in minutes) Volume of gas sample measured at the dry gas meter, dcf Dry gas meter calibration factor, dimensionless...
  • Page 61 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Total Particulate Matter Collected, mg ASTM E2515 Equation (12) Where: mass of particulate matter from probe, mg mass of particulate matter from filters, mg mass of particulate matter from filter seals, mg Sample Calculation: Using equation for Train 1 (first hour): 0.7 mg...
  • Page 62 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 - Concentration of particulate matter in tunnel gas, dry basis, corrected to standard conditions, g/dscf ASTM E2515 equation (13)  Where: Constant, 0.001 g/mg Total mass of particulate matter collected in the sampling train, mg Volume of gas sampled corrected to dry standard conditions, dscf m(std) Sample calculation:...
  • Page 63 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Total Particulate Emissions, g ASTM E2515 equation (15)   −  Where: Concentration of particulate matter in tunnel gas, g/dscf Concentration particulate matter room air, g/dscf Average dilution tunnel gas flow rate, dscf/hr θ...
  • Page 64 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 PR - Proportional Rate Variation ASTM E2515 equation (16)                  Where: θ = Total sampling time, min θ...
  • Page 65 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Average particulate emissions for full integrated test run, g/hr ASTM E2779 equation (5) = 60 (E /θ) Where, = Tota particulate emissions, grams θ = Total length of full intergrated test run, min Sample Calculation: (Dual train average) = 6.01 g...
  • Page 66 OMNI-Test Laboratories, Inc. Equations and Sample Calculations – ASTM E2779 & E2515 – Average particulate emission factor for full integrated test run, g/dry kg of fuel burned ASTM E2779 equation (6) Where, = Tota particulate emissions, grams = Weight of test fuel burned during test run, dry basis, kg Sample Calculation: (Dual train average) = 6.01 g...
  • Page 67 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Appendix A – Labeling & Owner’s Manual OMNI-Test Laboratories, Inc.
  • Page 68 CAUTION: HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not over fill the hopper. ATTENTION: CHAUD LORS DE L'OPÉRATION.
  • Page 69 Owner’s Manual Operation & Care INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. Contact your dealer with questions on installation, operation, or service. NOTICE: DO NOT DISCARD THIS MANUAL WARNING If the information in these instructions is not followed exactly, a fire may result causing property damage, personal injury,...
  • Page 70 and Welcome to the Quadra-Fire Family NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction. A. Sample of Serial Number / Safety Label LOCATION: Back of Appliance CAUTION: HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
  • Page 71 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •...
  • Page 72 B. Warranty Policy Hearth & Home Technologies LLC LIMITED LIFETIME WARRANTY Hearth & Home Technologies LLC (“HHT”) extends the following warranty for HHT gas, wood, pellet and electric hearth appliances (each a “Product” and collectively, the “Product(s)”) and certain component parts set forth in the table below (“Component Part(s)”) that are purchased from a HHT authorized dealer or distributor.
  • Page 73 WARRANTY CONDITIONS: • Because HHT cannot control the quality of any Products sold by unauthorized sellers, this Warranty only covers Products that are purchased through an HHT authorized dealer or distributor unless otherwise prohibited by law; a list of HHT authorized dealers is available on the HHT branded websites.
  • Page 74 Listing and Code Approvals A. Appliance Safety Certification C. BTU & Efficiency Specifications Model EPA Certification CB1200-C Number: 176-19 Number: Number: Laboratory: OMNI Test Laboratories, Inc. EPA Certified Emissions: 1.0 grams per hour  Report *LHV Tested Efficiency: 77.8% 061-S-21-4 Number:.
  • Page 75 D. Glass Specifications WARNING This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact Fire Risk. your dealer for replacement glass. Hearth & Home Technologies disclaims any E. Electrical Rating responsibility for, and the warranty will be voided by, the following actions: 115 VAC, 60 Hz, Start 3.75 Amps, Run 1.88 Amps.
  • Page 76 Operating Instructions D. Fuel Material and Fuel Storage WARNING Pellet fuel quality can greatly fluctuate. We recommend that you buy fuel in multi-ton lots whenever possible. However, Do not operate appliance before reading and we do recommend trying various brands before purchasing understanding operating instructions.
  • Page 77 E. Before Your First Fire Size • Pellets are either 1/4 inch or 5/16 inch (6-8mm) 1. First, make sure your appliance has been properly in diameter. installed and that all safety requirements have been met. • Length should be no more that 1-1/2 inches (38mm). Pay particular attention to the fire protection and venting.
  • Page 78 G. General Operating Information 5. For your first fire it will be necessary to press the reset button every two minutes until pellets start to drop into 1. Thermostat Calls For Heat the fire pot, then press button 1 more time. This will fill the The appliance is like most modern furnaces;...
  • Page 79 J. Feed Rate Adjustment Instructions 3. Occasionally the appliance may run out of fuel and shut itself down. When this happens, the red call light will be The feed adjustment control rod is factory set, and should on (See Figure 10.1 on page 10). To restart it, fill the be adequate for most fuels.
  • Page 80 M. Clear Space N. Thermostat Controls Mantel: Avoid placing candles and other heat-sensitive TEMPERATURE (HEAT / OFF) SWITCH: objects on mantel or hearth. Heat may damage these objects. Set this switch to HEAT to control your appliance. The OFF position will disable the appliance. NOTICE: Clearances may only be reduced by means SET (MULTI- FUNCTION) SLIDE SWITCH: approved by the regulatory authority having jurisdiction.
  • Page 81 O. Thermostat Setup Options ITEM #08 (TEMPERATURE DIFFERENTIAL): • The thermostat works by turning your heating system on Setup options for how the thermostat will function are and off whenever the room temperature varies from the performed using a menu on the display screen. desired set-point temperature.
  • Page 82 TEMPERATURE HOLD: 4. Continue in this pressing COPY button to set desired days with original setting. Temperature hold is used for maintaining a fixed set temperature; once a HOLD is initiated, the thermostat will NOTE: The word COPY will not appear on the display maintain the set temperature indefinitely.
  • Page 83 HARDWARE RESET: When installing new batteries, it is recommended using only brand new “AA” size alkaline batteries. Please verify the The hardware reset button; labeled HW RST, is a small polarity markings shown in the battery compartment before round push button that is located in the middle of the circuit adding batteries to the compartment.
  • Page 84 T. Frequently Asked Questions What causes my glass to become dirty? If the glass has white ash build up it is normal and the glass should be cleaned. If it is a black soot build up airflow through the unit may be restricted. The most often cause is overdue maintenance and cleaning. See Maintaining and Service on page 17 and/or make adjustments to the trim control.
  • Page 85 Maintenance and Service When properly maintained, your appliance will give you CAUTION many years of trouble-free service. Contact your dealer to answer question regarding proper operation, troubleshooting Shock and Smoke Hazard and service for your appliance. Visit www.quadrafire.com/ • Turn down thermostat, let appliance owner-resources to view basic troubleshooting, FAQs, use completely cool and exhaust blower must...
  • Page 86 C. General Maintenance and Cleaning 1. Types of Fuel The type of fuel you are burning will dictate how often you have to clean your fire pot. If the fuel you are burning has a high dirt or ash content, it may be necessary to clean the fire pot more than once a day.
  • Page 87 5. Disposal of Ashes 7. Cleaning Beneath Heat Exchanger • Frequency: As needed • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner • By: Homeowner Ashes should be placed in a steel container with a tight- a.
  • Page 88 10. Soot and Fly Ash: Formation & Need for Removal 12. Door Latch Inspection in Exhaust Venting System. • Frequency: Prior to heating season • Frequency: Yearly or more frequently depending on • By: Homeowner ash build-up. a. Be sure the appliance is allowed to cool, has been •...
  • Page 89 16. Preparing Firebox for Non-Burn Season 19. Clean Exhaust Exit Behind the Exhaust Blower • Frequency: Yearly at the end of the heating season a. Open both the upper and lower right side panels (Figure 21.2). • By: Homeowner b. Using a Phillips head screwdriver remove the 4 a.
  • Page 90 D. Soot or Creosote Fire Incorrect Establish a routine for the fuel, wood burner and firing technique. Check daily for creosote build-up until experience shows how often you need to clean to be safe. Be aware that the hotter the fire the less creosote is deposited, and weekly cleaning may be necessary in the mild weather even though monthly cleaning may be enough in the coldest months.
  • Page 91 Troubleshooting Guide With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken.
  • Page 92 Symptom Possible Cause Corrective Action Feed system fails to start. Out of fuel. Check hopper, fill with fuel. #2 snap disc may be defective. Replace snap disc. Firebox door must be closed securely. Vacuum switch not closing. No vacuum. Check exhaust blower is plugged in and operating. Check vacuum switch is plugged in.
  • Page 93 Service Parts Replacement A. Blowers 2. Convection Blower - PART NUMBER: 812-3370 a. Use proper shut down procedures to shut down the 1. Exhaust Blower - PART NUMBER: 812-3381 appliance and let it completely cool. Remove existing blower: b. The convection blower is located at the bottom rear a.
  • Page 94 B. Baffles PART NUMBERS: LEFT BAFFLE: 510-5350, RIGHT BAFFLE: 510-5360 1. Use proper shut down procedures to shut down the appliance and let it completely cool down. 2. Open right side panel and then open the door. 3. The 2 baffles are located at the top inside of firebox. 4.
  • Page 95 D. Glass 2. Side Glass NOTE: When removing the side glass with the door latch, WARNING you must remove the door latch first before removing the side frame. Use a powered Phillips head screw driver to • Glass is 5mm thick high temperature heat- remove the 4 screws.
  • Page 96 Reference Materials A. Component Functions When describing the location of a component, it is always AS YOU FACE THE FRONT OF 1. Control Box THE APPLIANCE. a. The control box is located under a small cover in the right rear corner of the inside of the hopper. 7.
  • Page 97 16. Thermostat 19. Snap Disc #3 (Back Burn Protector) 250°F The appliance is designed to run on a 12 volt AC thermostat. Snap disc #3 is mounted on the side of the auger tube just The heat anticipator should be set on the lowest setting below the feed motor and has a red reset button.
  • Page 98 B. Component Locations Cleaning Rods Heat Output Speed HIGH HIGH Reset Button Call Light Heat Exchanger Tubes Figure 30.1 Figure 30.2 Power Outlet Convection Blower Terminal Block. Center 2 screws for Figure 30.4 Thermostat Wires Figure 30.3 7027-802M 04/23...
  • Page 99 C. Service and Maintenance Log Date of Service Performed By Description of Service 7027-802M 04/23...
  • Page 100 Date of Service Performed By Description of Service 7027-802M 04/23...
  • Page 101 Date of Service Performed By Description of Service 7027-802M 04/23...
  • Page 102 D. Service Parts List CB1200-C Service Parts Beginning Manufacturing Date:March 2019 Classic Bay Freestanding Ending Manufacturing Date: Active Pellet Stove Part number list on following page. 02/22 7027-802M 04/23...
  • Page 103 CB1200-C Service Parts Beginning Manufacturing Date:March 2019 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor. . Provide model number and serial number when requesting service parts from your dealer or distributor. at Depot ITEM DESCRIPTION...
  • Page 104 CB1200-C Service Parts Beginning Manufacturing Date:March 2019 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor. . Provide model number and serial number when requesting service parts from your dealer or distributor. at Depot ITEM DESCRIPTION...
  • Page 105 CB1200-C Service Parts Beginning Manufacturing Date:March 2019 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor. . Provide model number and serial number when requesting service parts from your dealer or distributor. at Depot ITEM DESCRIPTION...
  • Page 106 CB1200-C Service Parts Beginning Manufacturing Date:March 2019 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor. . Provide model number and serial number when requesting service parts from your dealer or distributor. at Depot ITEM DESCRIPTION...
  • Page 107 CB1200-C Service Parts Beginning Manufacturing Date:March 2019 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor. . Provide model number and serial number when requesting service parts from your dealer or distributor. at Depot ITEM DESCRIPTION...
  • Page 108 CONTACT INFORMATION Hearth & Home Technologies 352 Mountain House Road Halifax, PA 17032 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer log onto www.quadrafi re.com CAUTION DO NOT DISCARD THIS MANUAL •...
  • Page 109 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Appendix B – Dilution Tunnel Schematic OMNI-Test Laboratories, Inc.
  • Page 110 Example of ASTM E2515-11 Dilution Tunnel Prior to testing, sample point and travers point locations are verified to ensure placement is within specifications. Collection hood, tunnel diameter, and mixing section length are also verified to be within specifications.
  • Page 111 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Appendix C – Corrected Data (Calculations with negative filter weight(s) taken as zero) OMNI-Test Laboratories, Inc.
  • Page 112 OMNI-Test Laboratories, Inc - Corrected - ASTM E2779 / ASTM E2515 Emissions Results Manufacturer: Hearth & Home Model: Classic Bay 1200-C Project No.: 0061PS013E Tracking No.: 2325 Run: Technician Signature: Test Date: 10/30/18 Integrated Test Run Particulate Emission Rate 1.03 g/hr Total Particulate Emissions - E 6.19 g Emissisons Factor...
  • Page 113 OMNI-Test Laboratories, Inc ASTM E2779 / ASTM E2515 Emissions Results - Corrected - Manufacturer: Hearth & Home Model: Classic Bay 1200-C Project No.: 0061PS013E Tracking No.: 2325 Run: Technician Signature: Test Date: 10/30/18 Hour Sample Train 1 Sample Train 2 Sample Unit Total Sample Volume - V...
  • Page 114 OMNI-Test Laboratories, Inc - Corrected - Pellet Heater Lab Data - ASTM E2779 / ASTM E2515 Manufacturer: Hearth & Home Equipment Numbers: Model: Classic Bay 1200-C Tracking No.: 2325 Project No.: 0061PS013E Run #: Technician Signature: Date: 10/30/18 TRAIN 1 (First Hour emissions) Sample Component Reagent Filter, Probe...
  • Page 115 OMNI-Test Laboratories, Inc - Corrected - CSA B415.1 Results - Overall & By Category Manufacturer: Hearth & Home Run: Model: Classic Bay 1200-C Control #: 0061PS013E Date: Test Duration: 10/30/18 Test Results in Accordance with CSA B415.1-09 - Overall Test Results in Accordance with CSA B415.1-09 - Maximum HHV Basis LHV Basis HHV Basis...
  • Page 116 Hearth & Home Technologies, LLC Model: Classic Bay 1200-C Project: 0061PS013E Appendix D – Revision History Tech. & Report Date Project No. Summary of Changes Evaluator Sect. 0061PS013E Bruce Davis 12/19/2018 First Issue of Report (Edition 000) Ken Morgan Minor changes were done to the report 0061PS013E Bruce Davis 01/15/2019...

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