Advertisement
Quick Links
CONTENTS
1.0.
IMPORTANT SAFETY REQUIREMENTS
2.0.
TECHNICAL DATA TABLE
3.0.
DEFINITION OF DIAPHRAGM PUMP
4.0.
HANDLING, MOVING, OPENING THE PACKAGE OF DIAPHRAGM PUMP
5.0.
MOUNTING AND CONNECTING OF DIAPHRAGM PUMP
6.0.
INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP
7.0.
ASSEMBLY AND DISMANTLING OF PARTS
8.0.
PERIODIC MAINTENANCE
9.0.
STORAGE OF DIAPHRAGM PUMP
10.0.
PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP
11.0.
SERVICE POINTS
12.0.
ORDERING SPARE PARTS
Attachment-1 Pump Performance Charts
Attachment-2 Gisan Warranty
Gisan Machinery Industry and Trade Co. Ltd.
RAN 1/2" B15SC-X MODEL
DIAPHRAGM PUMP
OPERATING AND MAINTENANCE
MANUAL
www.ranpump.com
Advertisement
Subscribe to Our Youtube Channel
Related Manuals for Ranpump B15SC-X
Summary of Contents for Ranpump B15SC-X
- Page 1 RAN 1/2” B15SC-X MODEL DIAPHRAGM PUMP OPERATING AND MAINTENANCE MANUAL CONTENTS 1.0. IMPORTANT SAFETY REQUIREMENTS 2.0. TECHNICAL DATA TABLE 3.0. DEFINITION OF DIAPHRAGM PUMP 4.0. HANDLING, MOVING, OPENING THE PACKAGE OF DIAPHRAGM PUMP 5.0. MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6.0.
- Page 2 1.0. IMPORTANT SAFETY REQUIREMENTS a- This equipment is for professional use only. Observe all warnings. Read and understand all instruction manuals, warning labels, and tags before you operate the equipment. b- CAUTION: This manual contains important instructions and safety cautions on diaphragm pumps.
- Page 3 WARNING ! Always wear appropriate clothing and equipment, such as eye protection and breathing apparatus, to protect yourself. WARNING ! Improper handling, splashing in the eyes, ingestion, or bodily contamination of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death. Observe all the following precautions when handling known or potentially hazardous fluids.
- Page 4 2.0. DIAPHRAGM PUMP TECHNICAL DATA 1/2” STAINLESS STEEL PUMP Description Unit Value 1/2’’ Cast Iron Pump Type Inch Max. fluid working pressure 7 (0.7 Mpa, 102 Psi) 1.0 to 7 Air feeding pressure range (0.10 - 0.7 Mpa, 102 Psi) Max.
- Page 5 RIGHT STROKE MIDDLE STROKE LEFT STROKE Compressed air is directed to When pressurized At completion of the stroke, the back side of diaphragm B diaphragm, diaphragm the air valve again redirects valve. reaches limit air to the back side of compressed air moves the discharge stroke, the air valve diaphragm B, which starts...
- Page 6 3.1.Diaphragm pump has the name plate shown on diagram 1 Figure 1- Pump Name Plate 3.2. Diaphragm pump coding system X X - X INLET DIAPHRAGM BODY MATERIAL OUTLET MATERIAL B = 1/2” A = Aluminium 0 = Buna- N C = 3/4”...
- Page 7 3.4. Diaphragm pump main dimensions. Figure 3 – Diaphragm pump main dimensions. 4.0. HANDLING, MOVING, OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move. We pack the pumps in carton boxes. Figure 4 – Pump package. Pump package must be at least 130 grams and produced from the kraft carton.
- Page 8 5.0. MOUNTING AND CONNECTION OF DIAPHRAGM PUMP A typical setup configuration is shown in figure 7. Further information and consultation on pump setup can be provided by your Ran Pump distributor. ALWAYS USE ORIGINAL RAN PUMP PARTS AND ACCESSORIES. FAILURE TO DO SO WILL INVALIDATE THE GUARANTEE Pump should fixed firmly to the ground or platform and should be fitted in a perpendicular position as shown in Figure 5.
- Page 9 5.2. Tightening the bolts before first use After you unpack the pump, and before you use it for the first time, check and tighten external fasteners. Tighten the fluid cover screws first, then the manifold screws. (Refer to Figure 6 for torque figures).
- Page 10 Figure 8a - Typical installation scheme 5.5. FLUID LINE 5.5.1. Fluid suction line 1- Use a conductive hose or pipe. 2- Screw fluid fitting into the pump inlet tightly. 3- If the inlet fluid pressure is more than 25% of the outlet working pressure, ball check valves will not close fast enough, result will be inefficient pump operation.
- Page 11 5.6.2. For Air or Fluid Hoses: Use hoses that are at most 150 m long and that can be grounded. CAUTION ! To reduce the risk of static sparking, ground the pump and all other equipment used or located in the pumping area.
- Page 12 WARNING ! When you are transferring hazardous fluids or the pump temperature is over 60C, operator has to make precautions to drain the fluid. WARNING ! FIRE AND EXPLOSION HAZARD If you are working with flammable fluids, be sure to take precautions around the pump while cooling it.
- Page 13 WARNING ! Do not run the pump before you make sure all the adjustments are 6.3. Stopping the pump Cut off the air when the pump is not working. WARNING ! PRESSURIZED EQUIPMENT HAZARD The equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the gun or splashing fluid, follow Pressure Relief Procedure whenever you...
- Page 14 7.1.2.Re-assembly 1. Clean all the parts and inspect for wear. 2. You can re-assemble the pump in reverse order. Check valve balls must be placed on the cages using their own weight. 3. If assembled differently, the pump does not work. 4.
- Page 15 Figure 11- Diaphragm change 7.3 Air valve repair Tools Required - Torque wrench - 5 mm allen key - 10 mm wrench - O-ring pick - Lithium-base grease (non-freezing silicone grease) NOTE: Hold the air valve vertical position if the core is sliding with its own weight in the valve body, valve z-rings need to be changed.
- Page 16 Figure 12a- Pilot valve repair 8.0 PERIODIC MAINTENANCE 8.1 Cleaning and storage of the pump Do not let your fluid dry in the pump or in the hoses. It may harm the pump. Clean the pump regularly by pumping a suitable solvent for your fluid until the pump is cleaned. Make sure the fluids you are using are compatible with your diaphragm material.
- Page 17 8.6 Troubleshooting PROBLEM CAUSE SOLUTION 1- Pump cycles at Worn check valve balls, seats or o- stall or fails to hold Replace. rings. pressure at stall. Disassamble and clean air valve. Air valve is stuck or dirty. Use ONLY filtered air. Check valve ball severely worn and Replace ball and seat.
- Page 18 Fax: 00 90 212 875 03 18. Address: Birlik Sanayi sitesi 3. Cadde No: 83 Beylikdüzü Istanbul Turkey E-mail / Web : info@ranpump.com / www.ranpump.com CAUTION: PUMPS RETURNED TO GISAN FOR SERVICING. THE PUMP SHOULD BE COMPLETELY EMPTY, THOROUGHLY CLEANED AND EMPTY AND PACKAGED SECURELY AND SAFELY TO PROTECT PEOPLE AND THE ENVIRONMENT.
- Page 19 12.0 ORDERING SPARE PARTS No spare parts supplied with the diaphragm pump. Contact us using the method above to order. NO CODE PARTS CODE PARTS B1012 Center section B3311 Exhaust cover B1111 Shaft O-ring B3313 Exhaust B1211 Shaft seat Valve fixing nut B1311 Shaft cover B1411 Shaft Cap bolt...
- Page 20 Figure 13a: Pump assembly scheme for RAN 1/2”.
- Page 21 ATTACHMENT-1 1/2" DIAPHRAGM PUMP PERFORMANCE CHARTS *Reduce the flow rate by 20% if there are Teflon diaphragms on your pump.
- Page 22 Gisan Makine San. Tic. Ltd. Şti. Birlik Sanayi Sitesi 3. Cadde No: 83 Beylikdüzü İstanbul Turkey Tel. : 00 90 212 875 03 17 (pbx) Faks: 00 90 212 875 03 18 E-mail / Web : info@ranpump.com / www.ranpump...
- Page 24 Gisan Makine San. Tic. Ltd. Şti. Birlik Sanayi Sitesi 3. Cadde No: 83 Beylikdüzü İstanbul Turkey Tel. : 00 90 212 875 03 17 (pbx) Faks: 00 90 212 875 03 18 E-mail / Web : info@ranpump.com / www.ranpump 25082012...
Need help?
Do you have a question about the B15SC-X and is the answer not in the manual?
Questions and answers