Stainless industrial and hygienic flexible impeller pump (58 pages)
Summary of Contents for Xylem 580 Series
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Installation, Operation, and Maintenance Manual Series 580...
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Table of Contents Table of Contents Introduction and Safety.........................2 Introduction............................2 Inspect the package.........................2 Inspect the unit..........................2 Product warranty..........................2 Safety..............................3 Safety message levels........................3 Safety instruction decals........................4 User safety............................5 Environmental safety........................6 Transportation and Storage........................8 Pump lifting............................8 Long-term storage..........................8 Product Description..........................9 General description..........................9 Operational specifications.........................9 Installation.............................11 Preinstallation............................11...
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• All service and repair work is done by Xylem-authorized personnel. • Genuine Xylem parts are used. • Only Ex-approved spare parts and accessories authorized by Xylem are used in Ex- approved products. Series 580 Installation, Operation, and Maintenance Manual...
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This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact an Xylem representative before proceeding.
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Introduction and Safety Definitions Safety message level Indication A hazardous situation which, if not avoided, will result in DANGER: death or serious injury A hazardous situation which, if not avoided, could result WARNING: in death or serious injury A hazardous situation which, if not avoided, could result CAUTION: in minor or moderate injury The possibility of electrical risks if instructions are not...
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Introduction and Safety Decals Make sure your pump has these safety instruction decals and that they are located as this figure shows. If the decals are missing or illegible, contact your local Xylem representative for a replacement. P70643 P70644 P70642 Make sure that all safety instruction decals are always clearly visible and readable.
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Introduction and Safety • Protective gloves • Gas mask • Hearing protection • First-aid kit • Safety devices NOTICE: Never operate a unit unless safety devices are installed. Also see specific information about safety devices in other chapters of this manual. Electrical connections Electrical connections must be made by certified electricians in compliance with all international, national, state, and local regulations.
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• Clean up all spills in accordance with safety and environmental procedures. • Report all environmental emissions to the appropriate authorities. WARNING: Do NOT send the product to the Xylem manufacturer if it has been contaminated by any nuclear radiation. Inform Xylem so that accurate actions can take place. Electrical installation For electrical installation recycling requirements, consult your local electric utility.
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Treat bearing and machined surfaces so that they are well preserved. Refer to the drive unit and coupling manufacturers for their long-term storage procedures. For questions about possible long-term storage treatment services, please contact your local Xylem sales representative. Series 580 Installation, Operation, and Maintenance Manual...
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Product Description Product Description General description The pump is a centrifugal, close-coupled pump. These features make the pump easy to install, operate, and service: • High efficiency • Rugged bronze-fitted construction • Horizontal or vertical in-line mounting Intended applications WARNING: California Proposition 65 warning! This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
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Product Description Seal type Parameter Value 1,3,4, Flushed single seals pH range limits pH 7–9 Liquid temperature range 0˚F to 250˚F (-18˚C to 121˚C) Table notes 1. An external flush is required on low pressure systems that contain a high concentration of abrasives.
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(See the nameplate on the drive unit to select properly-sized overloads.) NOTICE: Supervision by an authorized Xylem representative is recommended to ensure proper installation. Failure to do so may result in equipment damage or decreased performance.
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Installation Guideline Explanation/comment • Temperature controls • Flow controls If the system does not include these devices, consult the engineer or architect in charge before you operate the pump. Take into consideration the occurrence of unwanted The best pump location for noise and vibration noise and vibration.
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Installation Check Explanation/comment Checked Check that you have a foot valve of equal or greater Prevent clogging by using a strainer at the area than the pump suction piping when you use an suction inlet next to the foot valve. Make sure open system with a suction lift.
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Commissioning, Startup, Operation, and Shutdown Commissioning, Startup, Operation, and Shutdown Preparation for startup WARNING: • Failure to follow these precautions before you start the unit will lead to serious personal injury and equipment failure. • Do not operate the pump below the minimum rated flows or with the suction or discharge valves closed.
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Commissioning, Startup, Operation, and Shutdown 2. Make sure that everyone is clear, and then jog the driver long enough to determine that the direction of rotation corresponds to the arrow on the pump. 3. Lock out power to the driver. Prime the pump CAUTION: Do not run the pump dry.
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Commissioning, Startup, Operation, and Shutdown Pump operation precautions General considerations CAUTION: • Vary the capacity with the regulating valve in the discharge line. Never throttle the flow from the suction side since this can result in decreased performance, unexpected heat generation, and equipment damage.
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Maintenance Maintenance Lubrication The pump motor has been lubricated at the factory. Keep the motor properly lubricated in accordance with the motor manufacturer's instructions. Disassembly Disassembly precautions WARNING: • This manual clearly identifies accepted methods for disassembling units. These methods must be adhered to.
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Maintenance WARNING: Pressurized device. Make sure that the internal pressure is relieved before you continue. 3. Remove the seal flushing tube if it is used. 4. Remove the volute capscrews. 5. Remove the pump assembly from the volute. Remove the impeller WARNING: Never apply heat to remove an impeller.
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Maintenance Gaskets, O-rings, and seats replacement • Replace all gaskets and O-rings at each overhaul and disassembly. • Inspect the seats. They must be smooth and free of physical defects. • Replace parts if the seats are defective. Shaft and sleeve inspection Inspection criteria Inspect the shaft and sleeve according to this criteria: •...
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525 (712) (1085) Dealer servicing If trouble occurs that cannot be rectified, contact your local Xylem representative and be prepared to provide this information: 1. Complete nameplate data of pump and motor 2. Suction and discharge pipe pressure gauge readings 3.
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For more information on how Xylem can help you, go to xyleminc.com Xylem Residential & Visit our Web site for the latest version of this document and...
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