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Summary of Contents for GeKaMac PoWer TIG 3000 DC Pulse
- Page 2 • Innovative and compact design. • Compact size and light weight for easy transportation. • Metallic main structure with shock-proof plastic front panel. Wiring diagram (PoWer TIG 3000 DC Pulse) • Protective visor on the control panel. • Robust handle integrated into the chassis.
- Page 3 • TIG PoWer TIG 3000 DC Pulse • Suitable for use on all robotic systems. - Excellent TIG welding characteristics. • Optional “RoboMAT 1” interface that handles all process start/ - High frequency arc striking of TIG welding, precise and effi- cient even from long distance.
- Page 4 Pos. 9 Power supply connector for the cooling system. • Use class “S” means that the equipment can be used in condi-tions subject to heightened electrical shock. Table 2 PoWer TIG 3000 DC Pulse Model Input power @ I Delayed fuse (I @ 100%) Duty cycle @ X% (40°C)
- Page 5 Power TIG 3000 DC Pulse...
- Page 6 Interfacing accessories (optional) “RoboMAT 1” analogue / digital robot interface Fitted on the back of the PoWer TIG 3000 DC Pulse weld-ing machine (see example, Pos. 1, Fig. B). “RoboMAT 1” analogue / digital robot interface connection cable - Cutting robot or for automatic...
- Page 7 TIG WELDING WITH “Lift” TYPE STRIKING 2) Switch the welding machine on by moving the power supply switch to I (Pos. 6, Fig. A). 4a) Open the gas cylinder and flow regulator. 3) Make the adjustments and select the parameters on the 5a) Put the electrode at the point at which welding is to begin, put the TIG torch at an angle so that the edge of the gas con-trol panel (for further information see the MTH / MTB...
- Page 8 NOTE: The value shown on the display during welding Maintenance represents the effective current output with all types of control. The digital control unit of the generator is fitted with a control ATTENTION: Before carrying out any inspection of the inside of rec-ognition device which allows it to identify which device is the generator, disconnect the system from the supply.
- Page 9 Meaning of graphic symbols on machine Connector for the remote control Power supply switch System for use in environments with Warning! increased risk of electroshock Product suitable for free circulation in the Fast coupling TIG torch gas tube Euro-pean Community Before using the equipment you should carefully Danger! High voltage read the instructions included in this manual...
- Page 10 Wiring diagram (PoWer TIG 3000 DC Pulse )
- Page 12 •1 •2 •3 •4 •5 •6 •7 •8 •9 •10 •11 •12 •13 •14 •15 •16 •17 •18 •19 •20 FCTA L1-2 •21 •22 •23 •24 •25 •26 •27 •28 •29 •30 •31 •32 •33 •34 •35 •36 •37 •38 •39 •40 S-AI...
- Page 13 EN Spare parts list (PoWer TIG 3000 DC Pulse ) Pos. Description Front rack transparent visor MTH Membrane Keyboard PoWer TIG 3000 MTB Membrane Keyboard PoWer TIG 3000 Ø29mm Knob without index GeKaMac logo sticker Front panel without GeKaMac logo...
- Page 14 Pos. Description Auxiliary wiring RoboMat 1 - PoWer TIG 3000 DC Pulse Wiring (only for PoWer TIG 3000 DC Pulse) Primary circuit thermistor Inverter PCB insulation HF transformer Torch filter with connector HF filter HF PCB box High frequency (HF) PCB...
- Page 15 Transformer support Transformer Internal metallic frame Current transducer Secondary circuit thermostat Secondary rectifier Secondary diode Gas solenoide valve Secondary circuit PCB PoWer TIG 3000 DC Pulse digital interface PCB Encoder Robotic interface isulation PCB (only for PoWer TIG 3000 DC Pulse)
- Page 16 ■ WELDING PROCESS The Voltage Reduction Device (VRD) is a safety device that re- The PoWer TIG 3000 DC Pulse welding machine offers 3 duces the voltage. It prevents voltages forming on the output TIG/Electrode welding processes. Each time the button is ter-minals that may pose a danger to people.
- Page 17 ■ WELDING MODE ■ ENCODER knob The PoWer TIG 3000 DC Pulse welding machine offers 4 This is used to regulate and change the welding welding modes. Each time the button is pushed, the welding pa-rameters, according to which LED is switched...
- Page 18 LED is flashing: PRE-GAS duration The PoWer TIG 3000 DC Pulse are fitted with a digital control with software on board defined in the factory. This software is subject to SLOPE UP duration continuous evolution and improvement.
- Page 19 • Turn the ENCODER Knob (E) until the DISPLAY (D) shows the CURRENT VALUE at which you wish to weld. • PRINCIPAL welding CURRENT I 3000 10 ÷ 270 A FAST SLOW PULSE The value for the welding parameters can be regulated •...
- Page 20 FINAL welding CURRENT TIG welding - Welding parameters 2200 HF 3000 HF 420 HF • The PoWer TIG 3000 DC Pulse can be configured in the 5 ÷ 220 A 5 ÷ 300 A 5 ÷ 420 A following 2 ways: •...
- Page 21 To exit the setting phase, hold the WELDING PARAMETERS Press the WELDING PARAMETERS SELECTION Key (T7) a num-ber of times to set the following (in addition to the SE-LECTION key (T7) down for about 1 second. WELDING PA-RAMETERS defined as being “BASIC”): 2B) FAST PULSE TIG pulse welding with manual setting of parameters.
- Page 22 3B - I (A) I (A) FAST TIG 3000 PULSE + 25 ÷ 300 A CYCLE Press the This function, which is good for less skilled PULSE operators, makes it possible to change the (T3) pulsation parameter (Peak current I ) and the until Press the PULSE key (T3) until the requited pulsation is active.
- Page 23 FAST SLOW PULSE L10 L18 L19 3A - SLOW PULSE + CYCLE Press the PULSE key (T3) until the requited pulsation is active (SLOW LED on). Press the WELDING MODE SELECTION FAST SLOW key (T6) until the CYCLE welding mode is PULSE active (CYCLE LED on).
- Page 24 NOTE: During the welding process if LED I and LED I stay LEVEL PEAK CURRENT I switched on on the DISPLAY, the 2 level current at which you TIG 3000 are welding is displayed. 5 ÷ 300 A SPECIAL CONFIGURATION (SPE) LEVEL PEAK CURRENT During TIG welding with HF ignition, the PoWer TIG units allow TIG 3000...
- Page 25 FINAL welding CURRENT Creating and memorising TIG 3000 automatic welding points 5 ÷ 300 A Once you have defined the parameters the operator requires to do their work properly, you can save them in the memory and WARNING: Only programmable for the welding process: TIG create a WELDING PROGRAM by proceeding as follows.
- Page 26 NOTE: If when you are rotating the ENCODER knob (E) to look PROGRAMMED and/ for a saved welding program to call up the MTH panel does not have any LEDs switched on without flashing, this means that or MANUAL welding the weld-ing program you are trying to call up has not been PROGRAMMED WELDING saved and, as a result, cannot be called up!
- Page 27 During welding or for a certain period of time after this is Automatic reset error. fin-ished. OVER VOLTAGE PoWer TIG 3000 DC Pulse This message appears when the power supply Factory default voltage exceeds 500V. If the fault persists look for the cause of the fault...
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