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RichAuto AutoNow A1X Manual

Motion control system
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Beijing RichAuto S&T Co., Ltd.
RichAuto--AutoNow A1X Motion Control System
MANUAL
For A11、A12、A15、A18
Download manual from
www.richnc.com.cn
Beijing RichAuto S&T Co., Ltd.
ADD:5th floor No. 4 building No. 4 Yard Zhongguanyuan Road, Zhongguancun Life Science
Park,Beiqing St., Changping District, Beijing, China
P.C.:102206TEL:010-53275118
FAX:010-53275119
Forging ahead and determined to win

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Summary of Contents for RichAuto AutoNow A1X

  • Page 1 Beijing RichAuto S&T Co., Ltd. RichAuto--AutoNow A1X Motion Control System MANUAL For A11、A12、A15、A18 Download manual from www.richnc.com.cn Beijing RichAuto S&T Co., Ltd. ADD:5th floor No. 4 building No. 4 Yard Zhongguanyuan Road, Zhongguancun Life Science Park,Beiqing St., Changping District, Beijing, China P.C.:102206TEL:010-53275118...
  • Page 2 The Company shall not be responsible for any loss caused by improper using or breaking the correct operating procedures. Beijing RichAuto S&T co.,Ltd owns this manual final interpretation,the company reserves the right to modify all information in this manual, including data, technical details, etc..
  • Page 3 Beijing RichAuto S&T Co., Ltd. Contents  Foreword ......................1 1. RichAuto system composition ................3 System composition ..................3 Description of each component ............... 4 1.2.1 Handle ......................4 1.2.2 Interface board ....................5 1.2.3 50-pin data transmission cable ..............5 1.2.4 USB communication cable ................
  • Page 4 Beijing RichAuto S&T Co., Ltd. Return home ....................30 Import processing files ................... 30 Manual operation ................... 30 5.3.1 Manual speed switching and adjusting ............34 5.3.2 Manual mode ....................35 5.3.3 Manual testing input and output ..............35 5.3.4 Manualswitching coordinate system ............34 Automatic processing operation ..............
  • Page 5 Beijing RichAuto S&T Co., Ltd. Spindle wiring ....................48 Multi-spindlesetup ..................50 G code example ....................52 8. A18--Four-axis Linkage Motion Control System ..........52 Handle buttons introduction ................53 Input description .................... 53 Parameters description ................... 53 G code example ....................54 9.
  • Page 6  Foreword 1) System Introduction RichAutoA1Xmotion control system independently developed by Beijing RichAuto S&T Co., Ltd and it can be widely applied to machinery, advertisement, woodworking, mold engraving machines, laser, flame, plasma cutting machines, and others in the machine control field.
  • Page 7 Beijing RichAuto S&T Co., Ltd. 10. SupportM,F code and otherexpandedcodes,special code can be customized according to actual request. 11. Built-in 512 Mbmemory.Communication by USB interface. 12. Unique handheld form to realizeholding by one hand.Liquid crystal display and 16 buttonsmake operating intuitive and flexible.No longer dependent on the computer to realize off-line operation 13.
  • Page 8 Beijing RichAuto S&T Co., Ltd. 4) Product Model Model Name Three-axis Linkage Motion Control System Plasma Cutting Motion Control System Dispensor Motion Control System AutoNow Multi-spindle Motion Control System A1X Motion Control A115 Double Z Motion Control System System Side-spindle Motion Control System...
  • Page 9 Beijing RichAuto S&T Co., Ltd. 1.2 Description of each component 1.2.1 Handle As shown below,including 6 parts: Handle Screen:128 * 64 resolution LCD to display the machine motion,system settings and other information. Buttonboard:Contains 16 buttons to input system parameter information and operate the machine.
  • Page 10 Beijing RichAuto S&T Co., Ltd. 1.2.2 Interface board As shown below,including 5 parts 50-pin data cable Interface J7:Outputcontrolterminal X-Axis Motor Y-Axis driver control J8:Input control terminal Z-Axis terminal C-Axis DC24V Input terminal 50-pin data cable port:connect handle with interface board.
  • Page 11 System”,“Format System”,and then restart the system. 2. Handle Buttons Introduction 2.1 Buttons introduction RichAuto motion control system defines 16 buttons according to functional requirements. Each button has one or more functions under different work status. Forging ahead and determined to win6...
  • Page 12 Beijing RichAuto S&T Co., Ltd. Buttons picture 2.2 Usage mode RichAuto control system provide two modes of buttons’ operation,including one-touch button & Combination button. One-touch button:Press onebutton on handle. Combination button:Press two buttons at the same time to achieve the operation;the operation step: press one main function button and meanwhile press a second accessibility button, and then release the two buttons at the same time to realize the combination button operation.
  • Page 13 Beijing RichAuto S&T Co., Ltd. Set stop position ― ‖ +― ‖ System upgrade ― ‖+― ‖ Quit buttons check ― ‖+― ‖ 2.3 Detail information for buttons function Name Function Positive movement of X axis, menu upward , figure 1 inputting...
  • Page 14 Beijing RichAuto S&T Co., Ltd. Spindle start/stop, decimal point inputting Enter menu setting, negative sign inputting ,check information during processing Back to work origin,confirm motions /inputting/operating Manual mode, continue/step/distance to select Run or pause processing,delete inputting data, different property selecting in...
  • Page 15 Beijing RichAuto S&T Co., Ltd. 3.2 Interface board I / O description Pin functions Port Port Signal Notes and parameters lable definition description 24V+ +24V DC power input Supply DC24V 24V(≧3A) interface board 24V- Power GND Common anode Output 5V...
  • Page 16 Beijing RichAuto S&T Co., Ltd. Pin functions Port Port Signaldescription Notes and parameters lable definition Logic low FWD/REV Connect FWD&DCM,do Logic low not connect Y01 Multi-Speed 1 Logic low Multi-Speed 2 Logic low Multi-Speed 3 Logic low Alarm indicator Logic low...
  • Page 17 RichAuto control system realizes its control through the connection between the interface board and CNC machine. Interface board terminal can be divided into input terminal and output terminal Input terminal:INPUT SIGNAL DC24V(Power Supply)
  • Page 18 Beijing RichAuto S&T Co., Ltd. 2. Tool-setting input 3. X5-X8 e.g.-Servo alarm Alarm signal normal open,wiring in series(modify the definition of X5 level. Alarm signal normal open,wiring in parallel Forging ahead and determined to win13...
  • Page 19 Beijing RichAuto S&T Co., Ltd. Output terminal X pulse signal wiring Y and Z are the same as X : Stepper driver :Σ-7same asΣ-V Servo driver YASKAWA Σ-V Σ-7same asΣ-V : Motor Brake ),SetPn50F=0300 : Wired as follows Forging ahead and determined to win14...
  • Page 20 Beijing RichAuto S&T Co., Ltd. OUTPUT SIGNALY1-Y4 Count 3-1Count 3-2 Count 1(ON/OFF)Spindle State CAUTION: FWD and DCM has Connected in Parallel in some inverters, plesae do not need to connect Y1 in such situations, you only need to connect DCM with GND of interface board, without having to reset the spindle gear.
  • Page 21 The machine is in good connection if all the above setting is ok. 4. Menu Description 4.1 Menu category According to menu function,RichAuto sytem menu divided into Forging ahead and determined to win16...
  • Page 22 Beijing RichAuto S&T Co., Ltd. RichAutoA1X MACHINE SETUP AUTOPRO SETUP SYSTEM SETUP OPERATE FILE VERSION VIEW 4.2 Menu details 4.2.1 MACHINE SETUP Users can set the parameters about machine hardware under‖Machine Setup‖. It is set by machine producer according to device type. If machine hardware parameter is not changed,this parameter should also not change.
  • Page 23 Beijing RichAuto S&T Co., Ltd. MACHINE SETUP Pulse Equiv Table Size Spindle Setup Home Setup Accel Start Spd Voltage Setup C.A.D. Thickness Max Spd Limit DistTime Limit Input Confi 1. PulseEquiv Linear axis:The number of pulses of the system needs to send when machine moves every 1mm.Unit:pulse/mm.
  • Page 24 Beijing RichAuto S&T Co., Ltd. to modify.Press ― ‖,input the new number,press ― ‖ to save. 3. Spindle Setup Spindle delay:Unit:ms;including start delay and stop delay. Spindle state:Used to set Spindle states ---multi-speed or only on/off status.See detailed settings at OUTPUT SIGNAL-spindle output wiring.
  • Page 25 Beijing RichAuto S&T Co., Ltd. The speed of axis started directly from standstill. Not starting from zero speed, but starting directly from a certain speed,so it can shorten the overall processing time,but do not set this speed too high. Set too high, it will cause the motor losing steps, jitter and even whistle;Set too small, it will reduce the operating speed of the entire graph.
  • Page 26 Beijing RichAuto S&T Co., Ltd. is―60000000 mm/minute‖, ―Z+‖ is ―1800 mm/minute‖, ―Z-‖ is ―3000 mm/minute‖. 10. DistTime LimitUnit:second Users select diatancemode,and if the machine does not move in a certain period of time(system default is 30 seconds),the system will go back to continuous mode to prevent Z-axis collision risk because of the customer forgot to switch back to continuous mode and set a large distance value.
  • Page 27 Beijing RichAuto S&T Co., Ltd. 3. Auto Scale Actual processing speed=work speed*auto scale, system default auto scale does not affect the fast speed 4. Fall Scale Fall scale, system default is 0.200.fall speed=fast speed*fall scale, the maximum fall speed is Z axis negative limit speed*fall scale.
  • Page 28 Beijing RichAuto S&T Co., Ltd. Set special Gcode attribute, according to the actual need to make changes. Attribute Of G Code F Read F/Read F AbsCntr Off/On T Read T/Read T Spindle NTLLG/FORCE/INSTR FilterJD None/Adj Z Filter SRead S/Read S...
  • Page 29 Beijing RichAuto S&T Co., Ltd. Rowspace:File spacing of Y direction Total Processing times=columncount*Rowcount Interval:System default 0,it means no wait. During processing , if users need to change processing materials after completion of eachprocessing,youneed set time interval a negative number.When the first time processing is completed, the screen prompt: waiting for the next array processing, press any key to start the next array processing at this time, if not press,system keep waiting.
  • Page 30 Beijing RichAuto S&T Co., Ltd. 3. Inner Format Wipe the internal files,itwill not damage the system parameters. 4. Wipe Cache Users need to do this after functional upgrade, such as change four-axis program to three-axis program,users must do this operation.After this operation ,users need to restart the system.
  • Page 31 Beijing RichAuto S&T Co., Ltd. press― ‖to save. 7. Backup Pas(Backup Password) Prevent users overwritten the original correct parametersin the parameter backup disorder or misuse case. To cancel, you do not input any number when you are prompted to enter a new password,press "...
  • Page 32 Beijing RichAuto S&T Co., Ltd. move cursor to which you want to choose.Press “ ” to get into, and then press “ ” , input the new number,press ― ‖ to save.The screen displays: Trial password 选择 U 盘文件 *Trial1passwor U 盘文件件...
  • Page 33 Beijing RichAuto S&T Co., Ltd. NOTE:If engraving machine manufacturers forgot all password, you can contact our company and tell us 20-digit original password under “SYSTEM SETUP-Probation pas” , we will provide the new 20-digit password, entered the new number,and press “...
  • Page 34 Beijing RichAuto S&T Co., Ltd. power off,the data will disappear. 5. Check Pro Time(Check Processing Time) Calculate processing time by system work speed, after reading G code, the screen will display the processing time,different work speed corresponding to different processing time.
  • Page 35 5.2 Import processing files Before processing, generally we should import files. RichAuto system has 2 ways for processing: U disk file processing, inner file processing. Directly import the processing file into U disk, then run the handle.
  • Page 36 Beijing RichAuto S&T Co., Ltd. In manual mode, press ― ‖ to set the current speed mode. If the current speed is low speed, it displays as follow: Manual Param XSLow 1200.000 YSLow 1200.000 ZSLow 1200.000 SlowGrid0.100 Press ― ‖、―...
  • Page 37 Beijing RichAuto S&T Co., Ltd. Step motion mode This mode is always move in low speed, move 1 grid per 0.5 second. The grid distance is decided by current speed mode. This motion mode is suitable for tool adjusting or precise adjustment of the location of the mechanical coordinates.
  • Page 38 RichAuto-A1X provide a machine coordinate system and nine workcoordinates system, press Forging ahead and determined to win33...
  • Page 39 Beijing RichAuto S&T Co., Ltd. “ ”+“ ”can switch machine coordinate system and workcoordinate system, “ ”+“NO.button1-9”can switch machine coordinate system and eight workcoordinates system. Coordinates system: 0.000 MAUN 0.000 MAUN 0.000 0.000 0.000 L SP 0.000 L SP Continous...
  • Page 40 Beijing RichAuto S&T Co., Ltd. press zero clearing ― ‖ can set the origin of X,Y axis. Press zero clearing ― ‖ to set the origin of Z axis. It should be noted that if user have already used the tool setting function which combination button is ―...
  • Page 41 Beijing RichAuto S&T Co., Ltd. setting is the same as this one), then pess ― ‖ to save, the system will check the processing code and start to process when checking finished. The system code checking is auto mode, user can press ―...
  • Page 42 Beijing RichAuto S&T Co., Ltd. Press ― ‖ pause processing. The right upwards of screen will change from―MAUN‖ to ―PAUZ‖and machine paused processing except the rotating of spindle. Shown below: 7.000 PAUS 8.000 -2.000 H SP User will start At this moment, the user is allowed to adjust the position of X,Y and Z axis. The system default motion mode is STEP.
  • Page 43 Beijing RichAuto S&T Co., Ltd. ― ‖、― ‖to choose the save position and then press ― ‖ to save, system auto go to standard interface. If we want to continue processing from the breakpoint, we can choose the combination button ―...
  • Page 44 Beijing RichAuto S&T Co., Ltd. number can be chosen. Press― ‖cancel the power off protection. 5.6 Advanced Processing Advanced processing is designed for some special requests, it contains: Array work, Resume work, Tool changing, Part work, Calculate bound, Mill plane, step work file, Calculate work time, Find break NO.
  • Page 45 Beijing RichAuto S&T Co., Ltd. CAUTION:Set interval to a negative value if users want a manual control during array processing. 5 . 6 . 2 Resume work Steps as follows: Press ― ‖、― ‖ to move cursor to resume work, press ―...
  • Page 46 Beijing RichAuto S&T Co., Ltd. ― ‖to confirm, if input wrong number, just press ― ‖ to delete it. Press― ‖again, to set the end line, the screen displays ―input end number‖, press― ‖the screen save the changed start line number, press ―...
  • Page 47 Beijing RichAuto S&T Co., Ltd. Depth, Z Step, T Ratio. Press ― ‖ and ― ‖to move cursor on the option which need modify, press ― ‖ to choose mill type(X Scan or Y Scan), also press this button to modify the parameters.
  • Page 48 Beijing RichAuto S&T Co., Ltd. ”+ users can choose this operation. Move X,Y axis to the processing stop position,press“ “ ” to start ―Advanced Work‖,and then press “ ” 、 “ ” to choose ―Find break no.‖,press “ ” to get in,afterreading,screen shows: Press enter key to continue working from searching position,press other key only show the line number.
  • Page 49 Beijing RichAuto S&T Co., Ltd. Choose Processing file,input correct parameters: Scale work param 选择 U 盘文件 scale 1.000 U 盘文件件 WENJIAN scale 1.000 scale 1.000 and then press “ ” to start processing 6. A12--Plasma Cutting Motion Control System 6.1 Handle andbuttons introduction...
  • Page 50 Beijing RichAuto S&T Co., Ltd. One-touch button and Combination button are same to A11,and the shell color of A12is brown. HandleButtons Function ArcOn/Off, decimal point inputting The handle and interface board of A12 make special anti-interference,which make system work normally during strong interference.
  • Page 51 Beijing RichAuto S&T Co., Ltd. 1. 2-axis 2. 3-axis 6.4 Parametersdescription Forging ahead and determined to win46...
  • Page 52 Beijing RichAuto S&T Co., Ltd. 1. Axis Prohibited(MACHINE SETUP) If it is a two-axis plasma cutting machine, users can choose to sett Z-axis disable, and all relevant parameters about Z axis will no longer be meaningful. 2. Arc Delay(MACHINE SETUP)Unit:ms OnDelay:How long to wait for starting plasma after reading file.
  • Page 53 Beijing RichAuto S&T Co., Ltd. 7.1 Handle andbuttons introduction The color of A15 handle is brown: HandleButtons Special combination button Combination button Function Cylinder change over “ ”+ “ ” Calculate Z axis offset value of each “ ”+ “...
  • Page 54 Beijing RichAuto S&T Co., Ltd. 1. Count 1(Spindle On/Off):One spindle with one inverter, spindle 3,4 same as 1,2. 2. Count 3,multi-speed:One spindle with oneinverter, spindle 3,4 same as 1,2. 3. Two spindles with oneinverter Forging ahead and determined to win49...
  • Page 55 Beijing RichAuto S&T Co., Ltd. 7.4 Multi-spindlesetup 1. Tool Setup: (MACHINE SETUP) Tool Count:Input spindle count,Max 4. Offset: Offsets of X,Y: Input by measuring. Chuck every spindle with sharp tool, press “ ” + “ ” ,switch to spindle 1and ”.Move Z axis to the surface of workpiece to drill a small hole.Press...
  • Page 56 Beijing RichAuto S&T Co., Ltd. Same to spindle 3,4. ”to get in “Tool Setup” ,Screen displays“Press OK key to set tool Steps:Press“ offset by manual mode,it’s very simple but not accurate,press cancel to set by mumber.”,and then ”,the screen shows: press“...
  • Page 57 Beijing RichAuto S&T Co., Ltd. Firstly, get in ―SYSTEM SETUP-Function Confi-ToolSet‖,choose Atuo. Press “ ” + “ ” ,switch to spindle 1, and then press “ ” “ ” , system will automatically move Z axis to the surface of C.A.D(Tool sensor),after touching the surface,system will automatically switch to spindle 2,repeat the same operations to calculate all...
  • Page 58 Beijing RichAuto S&T Co., Ltd. 8.1 Handle buttons introduction Combination button Function Set X axis and Y axis work “ ”+ “ ” origin Set Z axis and A axis work “ ”+ “ ” origin Positive movement of A axis, figure 4 inputting 、...
  • Page 59 Beijing RichAuto S&T Co., Ltd. Pulse equiv:Unit:ms(MACHINE SETUP) Rotation axis stepper driver: Formula = pulses per revolution / angles per revolution ( 360° ) i i ion n mi ion Rotation axis servo driver:Handle pulse equivalent(400)*360* mechanical transmission ratio Work Orig Offset: (Auto Pro Setup,Unit:mm)...
  • Page 60 Beijing RichAuto S&T Co., Ltd. 9.1 System upgrade Copy upgrade file to U disk,and insert U disk into handle,file format:extension ******. & shown as rz-xxxx. U Disk Upgrade Method 1 1. Press “ ” , and then select “System Setup” , press “...
  • Page 61 Beijing RichAuto S&T Co., Ltd. ” version. Connect handle and computer by USB cable, users can find Version rz-1967 portable storage device on the computer , and then copy processing files from computer to handle inner. This function can insure that if USB port of the handle is broken or there is no U disk ,the machine can still work normally.
  • Page 62 Beijing RichAuto S&T Co., Ltd. Motor brake: Σ-7 same as Σ-Ⅴ 2. Parameter setting Para. Function Value Description Forging ahead and determined to win57...
  • Page 63 Beijing RichAuto S&T Co., Ltd. *Pn000 Function 0010 Bit 0:Set 0,positive rotation at positive rotation selection basic command switch 0 Bit 1:Set 1,position control mode(pulse sequence command) Bit 0 : Set 5,select the instruction mode as *Pn200 Format seletion 0005 ―pulse+direction‖,negative logic...
  • Page 64 Beijing RichAuto S&T Co., Ltd. ↓:normally open,↑:normally colsed 9.3.2 PANASONIC MINAS A5 1. Wiring diagram(Y、Z same as X)Set Pr4.05=8618883,do not connect pin-29 Motor brake: Forging ahead and determined to win59...
  • Page 65 Beijing RichAuto S&T Co., Ltd. 2. Parameter setting Para. Function Value Description *Pr0.00 Settingthe direction If the motor rotation direction opposite to the of rotation actual needs, set 1. *Pr0.01 Select control mode 0:Position mode,1: velocity mode,2: torque mode 0:Photo-coupler input (PULS1,PULS2,SIGN1,SIGN2)...
  • Page 66 Beijing RichAuto S&T Co., Ltd. 9.3.3 DELTA ASDA-A2&B2 Wiring diagram(Y、Z same as X)Set P2-10=1,do not connect pin-9 A2SeriesPULSE,/PULSE,SIGN,/SIGNcorrespond pin-43,41,36,37,COM-corresponds pin-45/47/49 Motor brake: A2series BK-,BK+correspondCN1-1,26 Forging ahead and determined to win61...
  • Page 67 Beijing RichAuto S&T Co., Ltd. Parameter setting DELTA Function Value Description ASDA-B2 P1-00 External pulse train Bit 0:2--pulse+direction input type Bit 2:1--negative logic Bit3 : Maintaining the set value.Since switching control mode is not used,bit 3--0. *P1-01 Set control mode 0000 Bit 2:0--forward rotation(CCW)(from the view of...
  • Page 68 Beijing RichAuto S&T Co., Ltd. point DELTA Function Value Description ASDA-A2 P1-00 External pulse Bit 0:2--pulse+direction train input type Bit 2:1--negative logic Bit 3:Maintaining the set value.Since switching control mode is not used,bit 3--0. *P1-01 control 0000 mode Bit 2:0--forward rotation(CCW)(from the view of load) Bit 1,0:00--position control mode...
  • Page 69 Beijing RichAuto S&T Co., Ltd. Bit2 : 0--set DO5 output as normally closed b-contact point 9.4 G code list G code list of A1X &A5X Rapid positioning Linearinterpolation Circular interpolation CW Circular interpolation CCW Dwell (Unit: millisecond) Selection of XY coordinate plane...
  • Page 70 Beijing RichAuto S&T Co., Ltd. G101 Move with processing speed until the signal is triggered.Meanwhile Rollback and pinpoint signal edge (similar to backing home) G102 Move with fast speed until the signal is triggered.Meanwhile Rollback and pinpoint signal edge (similar to backing home) G103 Move with processing speed until the signal is triggered.
  • Page 71 Beijing RichAuto S&T Co., Ltd. 9.5 Tool setting(Tool measurement) Tool setting is a process to set up a workpiece coordinate system in machine coordinate system.To put it in other words,tool setting aims to set the workpiece origin. Including:fixed calibration, mobile calibration.
  • Page 72 Beijing RichAuto S&T Co., Ltd. Fixed calibration process: 1. Automatically locate to the Specified position rapidly Fixed position of tool setter Position before tool setting 2. Move up after tool setting Tool setter Machine Table Fixed calibration refers to the measurement operation at a certain fixed positionon of the machine table.
  • Page 73 Beijing RichAuto S&T Co., Ltd. ‖to set 1. Manually move Z axis to the surface of workpiece, and press― workpiece origin of X, Y, Z axis. 2. Press ― ‖+― ‖to start first time tool setting.The system will record value of offset automatically.
  • Page 74 Beijing RichAuto S&T Co., Ltd. Generally, the factory setting value of public offset and tool offset is 0, so Workpiece offset=Mobile calibration result-Tool sensor thickness After mobile calibration, system will set Z axis workpiece origin automatically. Mobile calibration process: 1. Manually move to the position...
  • Page 75 Beijing RichAuto S&T Co., Ltd. Instructions: The signal cable of tool touch plate connects to X4(X5 on A18), alligator clip connects to GND-INPUT SIGNAL.(alligator clip also can be cliped on the spindle if the spindle connected to GND) Place tool touch plate onto workpiece, move Z axis right over the tool touch plate in manual mode,and press ―...
  • Page 76 Beijing RichAuto S&T Co., Ltd. ° i i ion Sc w pi ch n mi ion RichAuto stepper angle=1.8° Driver nameplate 1 Driver nameplate Motor nameplate Screw pitch(above picture): The distance that the nut moves when the ball screw makes one rotation.
  • Page 77 Beijing RichAuto S&T Co., Ltd.  Pulley&belt drive: ° ×D i i i ion π × n mi ion d:pulley diameter 2. Pulse equivalent of linear axis  e.g.:pulse/rev=1600,results retain up to three decimal places  Screw drive screw pitch=5mm,pulse equivalent= =320 ...
  • Page 78 Beijing RichAuto S&T Co., Ltd. 4. Pulse equivalent of rotation axis  e.g.:pulse/rev=1600,transmission ratio =1/40,results retain up to three decimal places pulse equivalent= =177.778 36 ×1/4 9.6.2 Servo driver 1. Linear axis ► Screw drive:pulse equivalent * screw pitch*mechanical transmission ratio ►...
  • Page 79 Beijing RichAuto S&T Co., Ltd. e.g.B2 seriesN=160000  Screw drive screw pitch=5mm,Denominator M=1000× 5 = 5000 Electronic gear ratio= Set P1-44=32,P1-45=1  Rack drive rack module:1.25,gear teeth number:23,π:3.141592654,transmission ratio:1/5(0.2) helical angle:19°31′42″(≈19.52833333°)  Straightrack DenominatorM=1000× 1.25× 23× 3.141592654× 0.2=18064 Electronic gear ratio =...
  • Page 80 Beijing RichAuto S&T Co., Ltd. pulse equivalent= ′ ″ 1.25×23×3.141592654× .2÷co (19 31 ) ×co (19.52833333) 1.25×23×3.141592654× .2 = 521.738 4. Rotation axis Pulse equivalent of handle fixed to1000 YASKAWASame to linear axis YASKAWA∑—7:Pn20E=16777216,YASKAWA∑—V:Pn20E=1048576 transmission ratio =1/40,Pn210=1000× 360× 1/40=9000 DELTA Same to linear axis DELTA ASDA-B2Encoder pulses default--N=160000,A2Encoder pulses default--N=1280000 e.g.
  • Page 81 Beijing RichAuto S&T Co., Ltd. 9.7 Common problems and troubleshooting 9.7.1 Solutions of the faults display on the screen 1. Screen flicker or automatically restart Power supply is insufficient. Check power supply if there are problems, and change high-quality power supply to solve the problems.
  • Page 82 Beijing RichAuto S&T Co., Ltd. Get into the mechanical coordinate system. Press " " + " " to switch to work coordinate system The buttons are broken. SYSTEM SETUP-Buttons Check,to check the buttons are normal or not. 3. Assertion error...
  • Page 83 Beijing RichAuto S&T Co., Ltd. correct file. 3. Hard limitfalse triggering System has connected with hard limit signal:maybe hard limit switch is broken or voltage setupX6(X7-A18) is wrong. System has not connected with hard limit signal: confirm that whether connect other signal to hard limit X6(X7-A18),if not,check voltage setup normal or not,ifnormal,MACHINE SETUP-Input Confi-disable X6(X7-A18), then wipe cache and system upgrade.
  • Page 84 Beijing RichAuto S&T Co., Ltd. Detect whether the signal is triggered or disconnected. The origin detection switch is broken. Replace a new one. The distance of the origin detection switch detection sheet beyond the detection range(This problem is common occurs in optoelectronic and proximity switches) of the switch, adjust the position of the test piece.
  • Page 85 Beijing RichAuto S&T Co., Ltd. 9. Start automatic tool setting, the tool does not stop after touching C.A.D(Tool sensor). The cutter signal cable connects X4 maybe broken circuit. The "GND" signal port on the interface board hasn’t been connected with spindle housing or poor connection.
  • Page 86 Beijing RichAuto S&T Co., Ltd. Interface board is broken. Replace the interface board. The motor driver is broken. Replace the driver. Measure the direction voltage of that axis with a multimete. Check if the direction is correct. 2. One axis motor does not move after handle power up Pulse cable and direction cable connect oppositely,adjust connection sequence..
  • Page 87 Beijing RichAuto S&T Co., Ltd. 2) The power supply damaged, change a new one. 3) 50-pin cable is broken, replace it. 4) 50-pin socket broken, send back to us for repairing. 7. System always alarm after the alarm signal has been connected Change the input level on X5 (normally open,wiring in parallel;...