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北京锐志天宏科技股份有限公司
Beijing RichAuto S&T Co., Ltd.
RichAuto—AutoNow F135 motion control system
User's manual
Applied in F135-Cylinder multi-spindle
motion control system
Free download from
http://www.richauto.com.cn
北京锐志天宏科技股份有限公司
Beijing RichAuto S&T Co., Ltd.
Add:5F, No.4 building, No. 4 Yard, Shengmingyuan Road, Zhongguancun Life Science Park Beiqing
St., Changping District, Beijing 102206 China Tel/Fax:(+86)-010-53275118/53275119
Website1:www.richauto.com.cn
Website2:www.richnc.com.cn
Forging ahead, create future together!
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Table of Contents
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Summary of Contents for RichAuto AutoNow F1 Series
- Page 1 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. RichAuto—AutoNow F135 motion control system User’s manual Applied in F135-Cylinder multi-spindle motion control system Free download from http://www.richauto.com.cn 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Add:5F, No.4 building, No. 4 Yard, Shengmingyuan Road, Zhongguancun Life Science Park Beiqing St., Changping District, Beijing 102206 China Tel/Fax:(+86)-010-53275118/53275119...
- Page 2 The Company shall not be responsible for any loss caused by improper using or failure to comply with the rules of operation. Beijing RichAuto S&T Co., Ltd owns final interpretation of this manual, we reserves the rights to revise all information in this manual, including data, technical details, etc.
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Page 3: Table Of Contents
UTTONS INTRODUCTION ......................8 UTTONS SAGE ETHODS ......................9 UTTONS UNCTION DETAILS RICHAUTO WIRING BOARD DESCRIPTION ................11 ..................11 IRING BOARD TERMINAL DESCRIPTION ........................12 DESCRIPTION ........................15 ARDWARE WIRING ..............18 OMMISSIONING OF THE MACHINE AND CONTROL SYSTEM MENU DESCRIPTION ........................ - Page 4 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 5.3.4 Manual switching coordinate system ................38 ...................... 39 UTO PROCESSING OPERATION 5.4.1 Set workpiece origin......................39 5.4.2 Choose processing file ......................40 5.4.3 Set processing parameters ....................40 ....................41 PERATIONS DURING PROCESSING 5.5.1...
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Page 5: Foreword
Foreword System Introduction: RichAuto-F135 Cylinder multi-spindle motion control system is independently developed by Beijing RichAuto S&T Co., Ltd. It can be widely applied to machinery, advertisement, woodworking, mold engraving machines and soon in the industry machine control field. RichAuto-F135 Uses DSP as its core, High processing and operation speed which are the microcontroller, PLC systems can‟t match with;... -
Page 6: Product Parameters
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 12. Unique handheld structure which can be hold with one hand. With LCD display and 24 keys operation keyboard, intuitive and flexible operation, no longer rely on the computer, completely offline operation. 13. Self-detection function. The system comes with I/O ports signal detection function, easy remote maintenance. -
Page 7: Richauto-F135 System Composition
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 1 RichAuto-F135 system composition 1.1 System composition RichAuto-F135 motion control system contains the following parts: Handheld controller (Hereinafter called “handle”), wiring board, data transmission cable RichAuto schematic diagram of system accessories Handle Wiring board... -
Page 8: Components Description
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 1.2 Components description 1.2.1 Handle As shown below, including 4 parts. 1) LCD screen: 128 * 64 resolution LCD screen, displays the machine motion, system settings and other information. 2) Key section: Contains 24 buttons for system parameter settings and machine movement control. -
Page 9: Wiring Board
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 1.2.2 Wiring board The connection between handle and machine tool rely on the wiring board. As shown below: Hand-held cable interface: Connect the machine tool through the handheld cable to transmit the motion signal given by the system to the machine motion actuator. -
Page 10: Ftp Access Internal Storage Space
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 1.2.3 FTP Access Internal Storage Space If the FTP server is setup on your PC, you can access the internal storage space of the system. To copy and paste the processing file through this method. The setting method is as shown below, Enter the IP address (such as ftp://192.168.1.16) of the controller into the address bar... -
Page 11: System Startup Methods
2 Handheld controller buttons introduction 2.1 Buttons introduction RichAuto-F135 handheld control system has defined 24 operation buttons, each one provides one or more functions in different working states: Real photograph of pressing keys Forging ahead, create future together! -
Page 12: Buttons Usage Methods
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 2.2 Buttons Usage Methods RichAuto-F135 provides 2 modes of button operations, including one-touch key & Combination keys. One-touch key: Press 1 key on the handheld controller keypad is executing the single key operation. Combination keys: Press 2 keys at the same time to achieve certain function is executing combination keys operation;... -
Page 13: Buttons Function Details
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 2.3 Buttons Function details Name Function axis positive and negative movement, figure input, Menu move up selection axis positive and negative movement, figure input, work speed ratio increasing under AUTO mode axis positive and negative movement, figure... - Page 14 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Figure input, Return HOME operation in manual mod Parameters adjustment in MANU mode; Cancellation of various selections, inputs and operations in AUTO mode Figure input, Manual speed High/Low switching, work/mechanical coordinates switching in AUTO mode...
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Page 15: Richauto Wiring Board Description
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 3 RichAuto Wiring board description 3.1 Wiring board terminal description Forging ahead, create future together! -
Page 16: I/Odescription
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 3.2 I/O description Name Pin definition Pin definition and parameters Terminal 24V+ Input power supply+ Provide 24V operating voltage for the interface board after power up. Recommend to use DC Input power supply- 24V- 24V (current≥3A) current source... - Page 17 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. differential Signal C-axis pulse positive P + and P - are pulse differential pair signals. and differential signal Using twisted pair can improve anti-jamming ability C-axis pulse negative and differential Signal C-axis positive and D + and D-are direction differential pair signals.
- Page 18 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. No. 4 cylinder Logic low switching signal Output DC 24V Supply DC24V for indicators Logic low, support external connection with X Machine zero mechanical, photoelectrical or proximity switch Logic low, support external connection with...
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Page 19: Hardware Wiring
(Recommend 24V origin detecting switch). The control connection of RichAuto-F135 is realized by connecting the wiring board with the CNC machine. Input terminal: INPUT SIGNAL terminal; Main power supply terminal. - Page 20 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 3) Alarm signal X6-X8: Default low level normally open. Take the driver alarm as example: If the alarm signal is normally closed, wiring method is series connection. Meanwhile, revise the voltage level of X6.
- Page 21 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Output terminals： X axis pulse signal wiring (Y, Z axis pulse signal wiring are the same) Step drive: OUTPUT SIGNAL: Spindle output Analog output Cylinder wiring Forging ahead, create future together!
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Page 22: Commissioning Of The Machine And Control System
The machine is in good connection if all of the above work normal. 4 Menu Description 4.1 Menu category RichAuto-F135 motion control system divides its menu according to menu function: Five user interface, include: User Setup, File Operate, Machine Setup, System Setup, Version View. -
Page 23: Menu Details
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. RichAuto-F135 motion control system User Setup File Operate Machine Setup System Setup Version View 4.2 Menu details 4.2.1 User Setup This menu is used to set processing parameters and G code reading attributes etc. - Page 24 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 1) Work Setup: WorkSpd: Processing program executes interpolation speed of instruction which includes G01, G02 and G03, system default is 3000 mm/minute. FastSpd: Processing program execute movement speed of G00 instruction, system defaults is 3000 mm/min.
- Page 25 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. “ ”to save the changes. Press“ ”to enter into system Final Action list: FinlActn Back2WrkOrigin Return HOME RtnParkingPos Stay Still Pikup Z Return Z HOME Press“ ”to move cursor to where user wants to modify, then press“...
- Page 26 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Manu Type: ①Tradition (traditional Manual motion),②Point movement (Manual motion of pointing). 7) Array Param: XDirCnt: The array number along X axis YDirCnt: The array number along Y axis. Interval: System defaults 0, it means not wait.
- Page 27 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. G Code Attrib I J K Mode Reltv F Code Ignr F S Code Ignr S T Code Ignr T Read G54 Igr G54 Read G40 Igr G40 FilterJD Disabl G83Space Blue parts indicate system default attributes.
- Page 28 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 12) Tool Setup: Tool Length: The compensation value of the tool length, the default value is 0. After the user performs the automatic calculation of the Z-axis offset value, the value will be changed automatically, and the customer does not need to change it manually.
- Page 29 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. ” save modify. After that press “ ” the screen will display a offset list for the Tool 3 relative to the Tool 4. Repeating the same operation for Tool 4. No.2 spindle offset X axis -10.000...
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Page 30: File Operate
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 4.2.2 File Operate Menu Structure of File Operate File Operate Copy File Delete File File Info Copy File: Copy file from U disk to inner storage space. Delete File: Delete inner file that copy from U disk. - Page 31 ”then save all changes and return to the "Pulse Equiv" menu. Table size RichAuto-F135 system makes the table size as the soft limit values, in order to prevent machine over travel. Machine size must be less than or equal to the actual size of machine table.
- Page 32 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. mm/minute. Home Order: Motion sequence of each axis when executing return ZERO (return mechanical origin). Including: Z - X, Y Z,X,Y Z,Y,X XY zero Z zero only None Home Dir: Movement direction of each axis when return ZERO. The directions are depending on the real assembly position of HOME switches on the machine tool.
- Page 33 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. ” to move cursor as required, press“ ” and select, Setting method: Press“ then press“ ”to finish modification. Return to upper menu. TS Setup TS Param: Set all parameters of tool setting, to modify as required.
- Page 34 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. workpiece surface. This parameter can only take effect when user uses auto tool setting ZC→0) function. Invalid when manual set workpiece origin (press XY→0, Manual Move: After tool setting finished, the pickup height of Z axis, system default is 40.000 mm...
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Page 35: System Setup
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Input Disable: Enable or disable the input port. User can disable X5-X8 if there is no signal on these ports. Prevent misoperation such as wiring error. Input List: the functions list of the input ports, where users can view all the functions of the input ports. - Page 36 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Func Confi OrgQuery Query ClearSet SameT ClearPrt Disabl StopAct None OrgnAct None Brk Type CrtLineStrt SpdlCtrl DfltSpdlCtrl Blue parts indicate system default function Setting: Press “ ” to move the cursor, Press “ ” and select the function in needs, then press “...
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Page 37: Version View
HOME, just choose “none axis home” to skip HOME operation. Because system automatically saves coordinate value when it exits normally. 5.2 Import processing file Before processing, generally we should import files. RichAuto-F135 system has 2 Forging ahead, create future together! -
Page 38: Manual Processing Operation
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. ways to import files: U disk file processing and inner file processing. 1) Directly import the processing file into U disk, and then run with the U disk inserting in the controller. 2) Copy the files to handle internal storage area via U disk, and then run the inner file without U disk. -
Page 39: Manual Processing Mode
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. The cursor is on “X speed”, Press “ ” to the one needs to be modified, and press “ ” then input new value, and next press “ ” to confirm; Press “ ” to exit the settings. If the input value is wrong, press “... -
Page 40: Manual Testing Input And Output
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. current speed mode. It is suitable for precise adjusting the cutter or fine adjusting the location of the mechanical coordinate. 3) Distance motion mode It runs a certain distance according to the setting. Press motion direction keys ( ), the machine will move accordingly. - Page 41 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Manual trigger the corresponding signal, the corresponding signal changed from L to H means the signal is in normal status. If not, it is abnormal. User should check the corresponding switch, wiring and 50 pins cable.The screen will displays as follow.
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Page 42: Manual Switching Coordinate System
The origin of work coordinate system is a fixed point relative to the workpiece, but it is floating relative to the machine coordinate origin. RichAuto-F135 provides 1 machine coordinate system and 9 work coordinate systems. Press “ ” + “... -
Page 43: Auto Processing Operation
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. work coordinate system; press “ ” + “Number button 1-9” can switch among different work coordinate systems. Schematic diagram of coordinate system Note: The system cannot set workpiece origin under machine coordinate system. User should switch to work coordinate first, and then set workpiece origin. -
Page 44: Choose Processing File
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. need to press “ ”. 5.4.2 Choose processing file After determined the workpiece origin, press“ ” will appears a dialog: Select File U Disk File Internal File Recent File Press “ ”to move the cursor and choose, press “... -
Page 45: Operations During Processing
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Press “ ” to move cursor, press “ ” to set the value (next value setting is in the same way), then press “ ” to save, the system will check the processing codes and start to run when the reviewing is completed. -
Page 46: Pause & Adjust Position
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. displayed speed will change because of the speed ratio, but not affect the display of work time . current speed= work speed * ratio Adjust spindle shift If user has set multi-step speed, the DSP handle can change the multi-step speed during AUTO processing. -
Page 47: Find Breakpoint Processing & Power Failure Protection
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Save Adjustment? Save Cancel The system asks the user whether save the modified position. Press “ ”/ “ ” the system will start processing in modified position, press “ ”, system will go back to the previous position where before modifying. -
Page 48: Break List
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Press “ ” to booting and pre-reading the code, the system will prompt as below: Code parsing Finding line No. of breakpoint..Press “ ” to start processing, press “ ” the screen displays the current position line number. - Page 49 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. auto go to standard interface. If we want to continue processing from the breakpoint, we can choose the combination button “ ” + “1-8”. First press “ ” and not release it, at the same time press number button(1-8), then release together, the system will start processing from the breakpoint.
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Page 50: Part Work
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Input the line number which need to be go back to, and then press“ ”,the screen shows as below Line NO. Press“ ”prompts the processing information list, user can modify according to real needs, then press“... -
Page 51: Advanced Work
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Press“ ”to continue unfinished processing, it will display stop line No, and the line number can be chosen. Press“ ”cancel the power failure protection. If user wants to go backwards from the power failure position, the operation method is the same way to “Breakpoint processing”. -
Page 52: Scale Work
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Set processing parameters, also can modify the array parameters in this step, or you can go to “AUTO PRO SETUP”, choose “Work Array” and modify the array parameters. The rest steps are similar to the normal processing. System will start to work according to the user‟s setting. -
Page 53: Mill Plane
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 5.7.3 Mill Plane Include two types: scan mill and encircle mill. Rectangle Mill Mill Plane Param X Mill Y Mill Depth Layer D Plunge R 0.800 Press “ ”to move cursor to choose the mill type. -
Page 54: Auto Center
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Press “ ” to enter the scan mill set, it includes: Scan type, Width, Height, Diameter, Depth, Z Step, T Ratio. 3) Press “ ”to move cursor on the option which need modify, press “... -
Page 55: Calc Border
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Auto Center Second point record completed 5.7.5 Calc Border Calculate bound means user can check the size of processing, So as to avoid unnecessary waste of materials and processing errors. Steps as below: Press”... -
Page 56: Appendix 1. Pulse Equivalent Calculation
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Appendix 1. Pulse equivalent calculation PS1.1 Stepper motor drive PS1.1.1 Linear axis Unit:Pul/mm Formula = pulses per revolution / distance per revolution Numerator: Pulses per revolution formula: (360 ° /stepper angle* Driver subdivision) (Some stepper drivers mark pulse number directly). - Page 57 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. In E.g.1, Pulse/rev is Pulses per revolution of stepper motor, so that the user only needs to select a relative value according to the actual dial code. For example: If user choose 3200 Pulse/rev, indicates (360 ° /stepper angle)* Driver subdivision=3200.
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Page 58: Ps1.1.2 Linear Axis Pulse Equivalent Computing Method
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Pulley&belt drive: d: Pulley diameter PS1.1.2 Linear axis pulse equivalent computing method For example: the stepper motor driver dialed code is 1600 pulse/rev. Screw drive 1600 screw pitch=5mm,pulse equivalent= =320 Rack drive rack module:1.25, gear teeth number:23, π:3.141592654, transmission ratio:1/5(0.2) -
Page 59: Ps1.1.4 Rotary Axis Pulse Equivalent Computing
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. 360 ° ×Driver subdivision Stepper angle pulse = 360 °×transmission ratio PS1.1.4 Rotary axis pulse equivalent computing E.g.:pulse/rev=1600,transmission ratio =1/40 1600 Pulse equivalent= =177.778 (result retains up to 3 decimal places) 360×1/40 PS1.2 Servo driver... -
Page 60: Appendiex 2. Common Problems And Troubleshooting
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Appendiex 2. Common problems and troubleshooting PS2.1 Solutions for screen display faults After powered on the “Screen flicker or automatically restart” Switching mode power supply is insufficient. Check power supply if there are problems, and change high-quality power supply to solve the problems. -
Page 61: Ps2.2 Faq In Practical Operation
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Assertion error (occurred during the processing or after starting) is generally a software problem. User can boot the controller by entering “emergency state”, or re-upgrade it. If can‟t be solved either, user should send back it for repairing. - Page 62 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. The machine hasn‟t returned ZERO, lead the system is unable to confirm the actual position. Solution is to go machine ZERO. The reserved processing range is small than the actual file size after user set work piece origin.
- Page 63 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Repeating the same processing file after returning back to the machine ZERO, Z axis cutting depths are not as same as each other Machining table is uneven or processing object not firmly fixed, re-milling the machine table to adjust the flatness.
- Page 64 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. The origin detection switch is broken. Replace a new one. The origin detection switch connects interface board not well. Refresh the cable to confirm the wiring is correct. Too much interference, resulting in the illusion of the detection switch has been triggered.
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Page 65: Ps2.3 Electrical Components And Wiring Problem
北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. have no problem. Check if there is something wrong with interface board or 50-pin cable. If it is still not moving, it is necessary to detect the corresponding drive and motor. If all axes are not moving, firstly, check if there are problems in the 50-pin cable and interface board,;... - Page 66 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. Measure the direction voltage of that axis with a multimeter. Check if the direction is correct. One axis motor does not move after handle power up Pulse cable and direction cable connect oppositely, adjust connection sequence..
- Page 67 北京锐志天宏科技股份有限公司 Beijing RichAuto S&T Co., Ltd. The handle screen doesn’t light up and shows nothing after power on 1) The power supply voltage is too large or the + and – short circuit burned the chip. Return to us for repairing.
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