RichAuto A11 User Manual

RichAuto A11 User Manual

Three-axis mechanical carving

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RichAuto S & T Co., Ltd
BEIJING
RUIZHITIANHONG S&T Co.,Ltd
Engraving machine motion control system
A11:Three-axis mechanical carving
User's manual
https://www.cnccontroller.store
Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China
Tel:010-53275118
Fax:010-53275110/53275111
Web
site:www.richnc.com.cn

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Summary of Contents for RichAuto A11

  • Page 1 RichAuto S & T Co., Ltd BEIJING RUIZHITIANHONG S&T Co.,Ltd Engraving machine motion control system A11:Three-axis mechanical carving User's manual https://www.cnccontroller.store Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 2 RichAuto S & T Co., Ltd Thank you for choosing the products! This manual helps you be familiar with the company's products, and get information about systems’ components、configuration,etc. This manual detailed knowledge of the system characteristics、operational processes、 installation and commissioning, and safety precautions.please read this manual carefully before using the system and machine, which will help you make use it better.
  • Page 3 RichAuto S & T Co., Ltd Beijing ruizhitianhong S&T co.,Ltd owns this manual final interpretation,the company reserves the right to modify all information in this manual, including data, technical details, etc.. Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 4: Table Of Contents

    RichAuto S & T Co., Ltd Content Foreword .................... 1. RichAuto system composition ................3 1.1 system composition ....................3 1.2 Description of Each Component ................. 5 1.2.1 Handle ............................ 5 1.2.2 Interface board ........................6 1.2.3 50-pin data transmission cable ..................
  • Page 5 RichAuto S & T Co., Ltd 5. Machine Operation ....................39 5.1 Return home ......................39 5.2 Import processing files ..................39 5.3 Manual processing Operation ................39 5.3.1 Manual operation speed switching and adjusting ..........39 5.3.2 Manual processing mode ....................
  • Page 6: Foreword

    RichAuto make DSP as the core control system , High-speed processing operation is the microcontroller, PLC systems can’t match;Use embedded structure, High degree of integration, Strong stability, easy to installation and operation; U disk support,Removable storage card reader,With USB Interface,High speed transfer,...
  • Page 7 RichAuto S & T Co., Ltd breakpoint processing information. 6. Multi-coordinate memory function. Provide nine working coordinate system, the user can switch among the 9 coordinate, each coordinate system can save a process origin information. 7. Support online adjust spindle operating frequency. The spindle frequency from 0 to maximum frequency is divided into 8 thresholds;...
  • Page 8 RichAuto S & T Co., Ltd user needs. 18. System can support automatic dynamic upgrades, convenient to remote operation, remote maintenance. Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 9: Richauto System Composition

     1.RichAuto system composition  1.1 System composition RichAuto control system contains the following parts:A hand-held motion controller(handle) ,a line adapter board(interface board), a 50-pin data transmission cable, an USB communication cable. RichAuto accessories schematic diagram Hand- held motion controller...
  • Page 10: Description Of Each Component

    RichAuto S & T Co., Ltd  1.2 Description of Each Component 1.2.1 Handle As shown below,including 6 parts: Handle : 1) LCD 128 * 64 resolution LCD display,to display the machine motion, system settings and other information. : 2) Key Board Contains 16 buttons to input system parameter information and operate the machine.
  • Page 11: Interface Board

    RichAuto S & T Co., Ltd 1.2.2 Interface board As shown below,including 5 parts: 50-pin data cable port J7:Output control terminal X-Axis Motor Y-Axis driver control J8:Input control terminal Z-Axis terminal C-Axis Input control terminal 1) 50-pin data cable port:connect handle with interface board.
  • Page 12: Interface Board Shell Size

     2.1 Buttons introduction RichAuto motion control system defines 16 buttons according to functional requirements. Each button has one or more functions under different work status. Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 13: Usage Mode

    RichAuto S & T Co., Ltd 16-button layout buttons picture  2.2 Usage mode RichAuto motion control system provide modes buttons’ operations,including one-touch button & Combination button. : One-touch button Press one button on handle. : Combination button Press two buttons at the same time to achieve the operation;the operation step: press one main function button and meanwhile press a...
  • Page 14: Detail Information For Buttons Function

    RichAuto S & T Co., Ltd Start advanced processing “ ”+“ ” To switch gear shaft under manual “ ”+ “ ” mode Repeat last time processing “ ”+“ ” Set stop position “ ” +“ ” System upgrade “...
  • Page 15 RichAuto S & T Co., Ltd Negative movement of Y axis, solw down processing speed, figure 6 inputting different property selecting in Menu Negative movement of Z axis, figure 7 inputting, reduce spindle speed during processing Set Z axis work origin, figure 8 inputting...
  • Page 16: Wiring Instructions

    RichAuto S & T Co., Ltd  3.Wiring Instructions  3.1 RichAuto interface board description Interface board schematic diagram: Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118 Fax:010-53275110/53275111...
  • Page 17: Interface Board I / O Description

    RichAuto S & T Co., Ltd  3.2 Interface board I / O Description Port label Port Pin functions Notes definition Definition and parameters Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 18 RichAuto S & T Co., Ltd Power area: System System main power System DC10V~D main power supply terminal, Main C24V/3A~4 power supply port interface board give DC 5V for system. 5V signal X-axis drive common output por anode power supply...
  • Page 19 RichAuto S & T Co., Ltd this pin Pulse signal Z-axis drive pulse Z-axis output signal output port, the output voltage ≧ 3V pulse port Output drive current≦ 8mA port direction Z-axis direction of the signal drive signal output port output voltage ≧...
  • Page 20 RichAuto S & T Co., Ltd input terminal X2:Y_se:Y origin Y origin sensor Input low level sensor signal input signals Signal Input terminal X3:Z_se:Z origin Z origin sensor Input low level sensor signal input signals Signal Input terminal Input X4:CutterTool-setti...
  • Page 21 RichAuto S & T Co., Ltd Spindle FWD of level signal ON/OFF inverter Y2(S1): Connect to Output speed 1 inverter to level signal control speed Y3(S2): Connect to Output speed 2 inverter to level signal control speed Output Y4(S3): Connect to...
  • Page 22: Hardware Wiring

    RichAuto S & T Co., Ltd Interface board 5V Power LED indicator indicate the interface Lights after andinternal power power supply status moderators Status indicator X origin status indicator Status indicator Y origin status indicator Light after power. Status indicator...
  • Page 23 (24V origin detecting switch is the best choice) RichAuto motion control system realizes its control through the connection between the interface board and CNC machine. Interface board terminal can be divided into input terminal and output terminal:...
  • Page 24 RichAuto S & T Co., Ltd c) PNP(NO) : X and Z are the same as Y : 2. Tool-setting input:Tool-setting detecting wiring 3. X5-X8 Driver alarm,Hard limit,E-stop signal Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 25 RichAuto S & T Co., Ltd Main power wiring: Output terminal X pulse signal wiring: Y and Z are the same as X : Stepper driver Servo driver: Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 26 RichAuto S & T Co., Ltd Spindle output 2 status:spindle start/stop the corresponding spindle setting is: 8 status: spindle start---S1—speed 1, S2—speed 2, Sn—speed n, when spindle stop, Add: 5th floor, No.4 building, No 4. Yard, life Rd, life science park, beiqing St., changping district Beijing, China Tel:010-53275118...
  • Page 27 RichAuto S & T Co., Ltd the screen displays Fn—the speed before spindle stop. 3 lines,8 status the corresponding spindle setting is: PS: FWD and DCM has Connected in Parallel in some inverters, plesae do not need to connect Y1 (S0) in such situations, you only need to connect DCM with GND of interface board, without having to reset the spindle gear.
  • Page 28: Commissioning Of The Machine And Control System

    RichAuto S & T Co., Ltd Output port Y5-Alarm LED and Y6-WORK LED: You can connect the machine with the control system when the above setting is over.  3.4 Commissioning of the Machine and Control System 1) After turn on the power, users can manually move each axis and confirm the direction.
  • Page 29: Menu Details

    RichAuto S & T Co., Ltd According to menu function,RichAuto sytem menu divided into: MACHINE SETUP,AUTO PRO SETUP,SYSTEM SETUP,OPERATE FILE,VERSION VIEW.Every main menu has some submenus.  4.2 Menu details 4.2.1 Machine Setup Users can set the parameters about machine hardware under”Machine Setup”. It is set by machine producer according to device type.
  • Page 30 RichAuto S & T Co., Ltd Formula = pulses per revolution / distance per revolution Pulses per revolution formula: (360 °/stepper angle)* Driver subdivision Some stepper drivers mark pulse number directly. Distance/r formula: Screw drive machine = screw pitch * mechanical transmission ratio Rack drive machine = rack module * gear teeth number*π* mechanical...
  • Page 31 RichAuto S & T Co., Ltd Formula Description: step angle is the angle of the motor parameters, motor rotation step walk. Driver subdivison is the parameter set by the driver. Rack module and gear teeth number are gear parameters. rack module * gear teeth number*πequals the perimeter of the reference circle.
  • Page 32 RichAuto S & T Co., Ltd 2. Table Size RichAuto system make the table size as the soft limit values, in order to prevent machine move over travel,machine size must be less than or equal to the value of the actual motion displacement machine.
  • Page 33 RichAuto S & T Co., Ltd versa. : Enter “home dir”, press “ ”/“ ” to move cursor to Setting where users .Press “ ” to change home direction,press “ ” to save the want to modify change. 5. Accel(Acceleration)...
  • Page 34 RichAuto S & T Co., Ltd : The under arrow indicates the output level Set output voltage signal terminal status. The top four: 0、 1、 2、 3 positions correspond spindleOn/Off、 multi-speed 1、 multi-speed 2、multi-speed 3 siganl,5、6:4、5 positions correspond alarm LED、...
  • Page 35: Auto Pro Setup

    RichAuto S & T Co., Ltd 4.2.2 Auto Pro Setup Users can set processing parameters,G code attributes etc.under this menu. Auto Pro Setup chart AUTO PRO SETUP Work Speed Safe Height Auto Scale Fall Scale Stop Statue G Code Setup...
  • Page 36 RichAuto S & T Co., Ltd maximum fall speed is Z axis negative limit speed*fall scale. Fall height,system default is 5.000mm,fall down scale takes effect when the spindle falls to the fall height. 5. Stop Statue: Setup stop position after auto processing.
  • Page 37 RichAuto S & T Co., Ltd 6. G Code Setup: Set special G code attribute, according to the actual need to make changes. Attribute Of G Code F Read F/Read F AbsCntr Off/On T Read Ign T/ Read T Spindle...
  • Page 38: System Setup

    RichAuto S & T Co., Ltd 8. Work Array: Set array parameter,including columncount 、 Rowcount 、 Columnspace 、 Rowspace、Interval(unit:ms) Columnspace:File spacing of X direction Rowspace:File spacing of Y direction Total Processing times= columncount* Rowcount Interval:System default 0,it means no wait.
  • Page 39 RichAuto S & T Co., Ltd 1. Languages: Change system display language,users can choose Chinese and English. 2. Data Initial: After data initial system parameters will restore to factory setting. 3. Inner Format: Wipe the internal files,it will not damage the system parameters.
  • Page 40 RichAuto S & T Co., Ltd 6. Probation Pas(Probation Password) : If engraving machine manufacturers setting some kinds of passwords before shipment(including probation password and backup password, etc.), if you forget the original password, you can connect our company and tell us 20-digit here, our company will provide you a new 20-digit password,you need enter the new 20-digit...
  • Page 41 RichAuto S & T Co., Ltd Backup system parameters to U disk or inner,format system can’t effect this.File format:data.bak. 12. Restore Data: Restore backup data from U disk or inner to system. 13. Trial Setting: Including Four levels password, password and using time can be set in every level respectively.
  • Page 42 RichAuto S & T Co., Ltd When password expires,the screen will display: The system is out of testing time,please contact factory to get more testing time or unlock! Connect engraving machine manufacturers to get password,press “ ” , the screen will display:...
  • Page 43: Operate File

    RichAuto S & T Co., Ltd 4.2.4 Operate File Operate File Chart OPERATE FILE Copy File Del File View File Pro Info Check Pro Time 1. Copy File: Copy files from U disk to Inner. 2. Del File(Delete File) :...
  • Page 44: Version View

    RichAuto S & T Co., Ltd different processing time. Operation Method : Press “ ”, enter “Check Pro Time” , ”/“ ”to select“Udisk/Internal/Recent File”, press“ ”to enter, press“ ”,after reading G code,the screen will display and then select the file,press“...
  • Page 45: Machine Operation

     5.2 Import processing files Before processing, generally we should import files. RichAuto system has 2 ways for processing: U disk file processing, inner file processing. 1. Directly import the processing file into U disk, then run the handle.
  • Page 46: Manual Operation Speed Switching And Adjusting

    RichAuto S & T Co., Ltd Manual Mode 5.3.1 Manual operation speed switching and adjusting 1) Speed modes switching There are two speed modes: high speed and low speed. We can change mode by press “ ”. The speed mode you choose will decide the processing speed.
  • Page 47: Manual Testing Input And Output

    RichAuto S & T Co., Ltd “ ” and the bottom of screen will display what the current manual mode is. 1) Continuous motion mode This mode has no value control. In continuous mode, machine will follow when 、 、...
  • Page 48 RichAuto S & T Co., Ltd Press “ ”twice, the screen will displays two rows of arrows which are defaults to all arrows are downwards “↓”. Upper arrows represent input signal: the former 4 numbers 0, 1, 2, 3 corresponding to X zero, Y zero, Z zero and tool setting gauge. 4,5,6 corresponding to driver alarm, hard limit and emergency stop input signal.
  • Page 49: Automatic Processing Operation

    RichAuto-A11 provide a machine coordinate system and eight work coordinates system, press “ ” + “...
  • Page 50: Determine The Origin Of The Workpiece

    RichAuto S & T Co., Ltd space according to the instruction, it also called file processing. Before auto processing, user must set the machine tool parameters and all of the system parameters correctly. Auto processing steps: 5.4.1 Determine the origin of the workpiece The origin coordinates of X, Y and Z in the processing program is the origin of the workpiece .
  • Page 51: Processing Parameters Setting

    RichAuto S & T Co., Ltd Press “ ”、“ ” to move the cursor and choose, press “ ” to enter into the list, the screen will display three file name, choose the file by pressing “ ”、“ ”. Press “...
  • Page 52: Processing Operations

    RichAuto S & T Co., Ltd In the process of processing, the screen scrolling display real-time processing speed,operation time、current line number. We can switch these options by pressing “ ”.  5.5 During processing operations 5.5.1 Speed ratio & spindle grade Adjusting 1) Adjust speed ratio In process of processing, press “...
  • Page 53: Breakpoint Processing & Power Down Protection

    RichAuto S & T Co., Ltd At this moment, the user is allowed to adjust the position of X, Y and Z axis. The system default motion mode is STEP. So that user can fine adjust each axis distance. Machine moves one low or high speed grid distance every step. Meanwhile, user can change the speed mode to high mode just press “...
  • Page 54 RichAuto S & T Co., Ltd continue processing from the breakpoint, we can choose the combination button “ ” + “1-8”. First press “ ” and not release it, at the same time press number button(1-8), then release together, the system will start processing from the breakpoint.
  • Page 55: Advanced Processing

    RichAuto S & T Co., Ltd and the line number can be chosen. Press“ ” cancel the power off protection.  Advanced Processing Advanced processing is designed for some special requests, it contains: Array work, Resume work, Tool changing, Part work, Calculate bound, Mill plane, step work file, Calculate work time, Find break NO.
  • Page 56 RichAuto S & T Co., Ltd or you can go to “AUTO PRO SETUP”, choose “Work Array” and modify the array parameters. The rest steps are similar to the normal processing. System will start to work according to the user’s setting.
  • Page 57 RichAuto S & T Co., Ltd select defferent file list; 2) Press“ ” to enter, press “ ” and “ ” to select a file, then press “ ”, system start to read the file. 3) After read the file, press “...
  • Page 58 RichAuto S & T Co., Ltd choose file. 3) Press “ ”, system start to read the file, after reading the file, the system will calculate the area. Mill plane Include two types: scan mill and encircle mill. Steps are as follows:...
  • Page 59 RichAuto S & T Co., Ltd Scan mill set Scan Type Width 100.000 Height 100.000 Diameter 10.000 Depth 0.100 Z Step 0.100 T Ratio 0.800 Press “ ” or “ ”to move cursr to choose the mill type. Press “...
  • Page 60 RichAuto S & T Co., Ltd will start processing after finished the searching, the system will prompt “press “ ”start processing, press “ ” to view the current position of line number”. 9. Scale work If the actual processing requires different sizes of the same file, you can select the scale work, you need to enter an enlargement or reduction ratio for processing.
  • Page 61: Ps1. System Upgrade

    RichAuto S & T Co., Ltd  PS1. System upgrade Copy upgrade file to U disk,and insert U disk into handle,file format: extension ******. PKG & shown as rz-xxxx. U Disk Upgrad Method 1 ” ,and then select “System Setup” ,press“...
  • Page 62: Ps2. Operations Of Handle Communicating With Computer

    RichAuto S & T Co., Ltd 2.1 Copy upgrade file to U disk,and insert U disk into handle. “ ” + “ ” , 2.2 Press screen display: Select Update File 选择 U 盘文件 Udisk File U 盘文件件 WENJIAN Internal File Recent File 2.3 Repeat Method 2 operation 1.2&1.3.
  • Page 63: Ps3. Common Problems And Troubleshooting

    RichAuto S & T Co., Ltd A0101203(H:) :Handle,Users can copy processing files to handle inner. 5. Connect handle and machine,Choose internal file to start processing. Users can check hardware type in Version View: “FlashDiskMode” is : NOTE necessary,if not, users can not copy processing files from computer to handle inner.
  • Page 64 RichAuto S & T Co., Ltd : Analysises and solutions 1、 Pulse equivalent is wrong. 2、 You does not select the right tool. 2. The screen displays”beyond limit”when processing file : Analysises and solutions 1、 The machine is not carried back to zero, the system is not able to confirm the actual position.
  • Page 65 RichAuto S & T Co., Ltd : Analysises and solutions Double press on the "menu" button,input signal (origin detection switch signal) self-testing, whether the detection signal is triggered or connect normally. 1、 The the origin detection switch is damaged. Replace a new one.
  • Page 66 RichAuto S & T Co., Ltd electirc from weak current, "GND" of inverter separated from the other components ). 8. Start automatic tool setting, the tool does not stop after touching feeler bolock : Analysises and solutions 1、 "cutter" signal line connects "cutter" terminal not well.
  • Page 67 RichAuto S & T Co., Ltd 2. The certain axis motor does not move after handle power-on : Analysises and solutions 1、 Operator makes pulse line and direction line oppositely,rewiring it. 2、 5V common anode end of the motor driver disconnected, check the connection.
  • Page 68 RichAuto S & T Co., Ltd 1、 The power supply voltage is too big or the chip is broken because operator makes positive and negative of the power oppositely. Depot Repair. 2、 The power supply is damaged. Replace the power supply.

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