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TRI tool BEVELMASTER 216 Operation Manual

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Summary of Contents for TRI tool BEVELMASTER 216

  • Page 1 Operation Manual...
  • Page 2 ABOUT TRI TOOL TECHNOLOGIES At Tri Tool Technologies, we are committed to your success through relentless innovation and powerful partnership. We insist on developing tools and equipment that exceed your expectations of performance, precision, safety, and durability. As a full-service engineering firm, we are here to support you every step of the way.
  • Page 3 TABLE OF CONTENTS TRI TOOL TECHNOLOGIES WARRANTY TOOL BIT RESHARPENING POLICY ABOUT THE MANUAL SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS SETUP MACHINING OPERATION CUTTING SPEEDS JAW BLOCKS, RAMPS, AND SPACERS STANDARD TOOL BITS MAINTENANCE TROUBLESHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN...
  • Page 4 Tri Tool Technologies Tri Tool Technologies Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use. The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment.
  • Page 5 Model 216B BEVELMASTER™ Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect. It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller.
  • Page 6 The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Technologies web site has the most current information.
  • Page 7 Appropriate PPE and tools required when working on this equipment. SHOCK HAZARD READ MANUAL: Read manual before use, refer to manual for Tri Tool Technologies machine being used. READ MANUAL DISCONNECT FROM POWER: Disconnect main plug from electrical outlet before performing all maintenance.
  • Page 8 Tri Tool Technologies 2. SAFETY PRECAUTIONS In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the deadman switch on the power unit.
  • Page 9 Before you start operating the equipment, do no-load tests and feed function checks. Tool Use Use the right tool and tool bit for the job. Contact Tri Tool Technologies to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.
  • Page 10 Tri Tool Technologies 3. GENERAL DESCRIPTION The Model 216B BEVELMASTER™ is a Portable ID Mount Machine Tool for beveling, facing and/or counterboring 6” through 16” pipe. The tool is configured with an inline feed knob, and right angle pneumatic or in line hydraulic drive motor. A two- speed gearbox allows for high torque form tool machining or high speed single point machining.
  • Page 11 Tubing or pipe with a greater wall thickness may be handled provided the ID is greater than 5.18” (131.5mm) and the OD is less than 16.00” (406.4mm). Contact Tri Tool Technologies for heavier wall procedures. Counterboring Operations The tool will counterbore pipe and tubing with an ID range of 6” (152.4mm) to 16.00”...
  • Page 12 Tri Tool Technologies 28.96” 18.44” 735.6mm 468.5mm 10.44” MAX. ROTATION 265.3mm 14.18” - 11.54” [369.3-293.1mm] 3.00 (76.2mm) 22.86” AXIAL TRAVEL 580.6mm 3-JAW BLOCKS ON/OFF (6" THRU 16" PIPE) SAFETY LEVER 12.38” LATHE STAND 314.3mm Figure 1: Model 216B BEVELMASTER™ with Air Motor 34.31”...
  • Page 13 Always read the operating instructions before you operate the Model 216B BEVELMASTER™. A FRL (Filter/Regulator/Lubricator) is required to protect the warranty on all Tri Tool Technologies air-driven tools. The motor warranty is void if damage occurs from contaminated air or lack of lubrication.
  • Page 14 Use of dull or improperly designed tool bits or tool bits not manufactured by Tri Tool Technologies may result in poor performance and may constitute abuse of this machine and therefore may void the Tri Tool Technologies factory warranty. 7. When performing any multiple machining operation such as facing, beveling, and/ or counterboring, install the counterbore tool bit to ‘lead’...
  • Page 15 Model 216B BEVELMASTER™ Tool Bit Installation Adjust the counterbore tool bit radially to control counterbore diameter. Adjust the beveling tool bit radially to control the counterbore depth to the bevel relationship. Adjustment Screw Tool Holder Tool Holder Lock Down Screw Tool Bit Cutting Edge Tool Bit...
  • Page 16 Tri Tool Technologies Beveling Tool Block (Steel) Adjustment Screw Set Screws Counterboring Tool Block Facing Tool Block (Aluminuml) (Aluminuml) Figure 4: Tool Bit Installation Refer to STANDARD TOOL BITS section to select the tool bits for the operation. Make sure the tool bits(s) are installed in the correct Tool Block(s). This reduces tool bit wear (refer to Fig.4).
  • Page 17 Model 216B BEVELMASTER™ 1. Ensure that the Tool Bit(s) sit flush against the Slot and then tighten the Locking Set Screws (refer to Fig. 5). Hex Wrench Tool Bit Tool Block Set Screw Rotation Figure 5: Tool Bit Position in Slot 2.
  • Page 18 Tri Tool Technologies Model 216B BEVELMASTER™ Tool Bit, Beveling Feed Handle Pipe Mandrel Stop Figure 6: Beveling Tool Bit Model 216B BEVELMASTER™ Tool Bit, Facing Feed Handle Pipe Mandrel Stop Figure 7: Facing Tool Bit 92-1783 Rev. 241024...
  • Page 19 Model 216B BEVELMASTER™ Counterbore Tool Block The counterbore Tool Block is designed with a 5° back angle to provide tool bit clearance (refer to Fig. 8). Model 216B BEVELMASTER™ Tool Bit, Counterbore Feed Handle Pipe Mandrel Stop Figure 8: Counterbore Tool Bit Install Jaw Blocks Refer to JAW BLOCKS, RAMPS, AND SPACERS section to select the Jaw Blocks for the operation.
  • Page 20 Tri Tool Technologies Flow Control Valve Deadman Switch Tool Holder Feed Handle Ramp Block Block Mandrel Draw Nut Mandrel Stop Pipe Final Prep Location Figure 9: Operation CAUTION: Do not operate machine with Lathe Stand attached. CAUTION 92-1783 Rev. 241024...
  • Page 21 Model 216B BEVELMASTER™ 6. MACHINING OPERATION 1. Depress the air motor trigger. 2. Rotate the flow valve at the air connection to adjust the cutting speed. 3. Rotate the Feed Handle clockwise to bring the tool bit(s) and pipe closer together. 4.
  • Page 22 Tri Tool Technologies 7. CUTTING SPEEDS RPM for RPM for RPM for Pipe Size True DIA 200 in/min 250 in/min 300 in/min (5080 mm/min) (6350 mm/min) (7620 mm/min) 16.00” 16” (406.4mm) 14.00” 14” (355.6mm) 12.75” 12” (323.9mm) 10.75” 10” (273.1mm) 8.625”...
  • Page 23 Model 216B BEVELMASTER™ 8. JAW BLOCKS, RAMPS, AND SPACERS Jaw Block Spacer Ramp Figure 10: Jaw Blocks, Ramps and Spacers Standard Jaw Blocks, Ramps, and Spacers Ramp Spacer Jaw Block ID Mounting Range (3 Required) (3 Required) (3 Required) 5.17” thru 6.73” 48-3958 (131.3mm thru 170.9mm) 6.68”...
  • Page 24 Tri Tool Technologies Extension Kit, Jaw Block, Ramp, and Spacer (P/N 05-1404) NOTE: Extension kit sold separately. Ramp Spacer Jaw Block ID Mounting Range (3 Required) (3 Required) (3 Required) 16.97" thru 18.52" 08-1449 6.03" 48-3958 (430.9mm thru 470.5mm) (153.2mm) 18.50"...
  • Page 25 Model 216B BEVELMASTER™ 9. STANDARD TOOL BITS Tool Bit, Counterbore, 4:1 (P/N 99-1939) 6.00” ID thru 14.25” ID (152.4mm thru 361.9mm) Tool Bit, Counterbore, 4:1 (P/N 99-2090) 7.50” ID thru 16.00” ID (190.5mm thru 406.4mm) Tool Bit, Bevel, 10° Step-Cut (P/N 99-1075) 7.50”...
  • Page 26 Tri Tool Technologies 10. MAINTENANCE Clean all components and coat them with a light film of oil after use. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter or oil as specified for the air motor. Air Supply The Model 216B BEVELMASTER™...
  • Page 27 The air motor requires a Class 2 lubricant, viscosity of 100 to 200 SSU at 100° F (38° C) minimum aniline point of 200° F (93° C). • Tri Tool Technologies Air Tool Lubricant (P/N 68-0022) • AMOCO – American Industrial Oil No. 32 •...
  • Page 28 Tri Tool Technologies Front Tapered Bushing Retaining Plate Flat Head Screw Feed Housing Gear Headstock Figure 11: Tightening the Front Bushings 92-1783 Rev. 241024...
  • Page 29 Model 216B BEVELMASTER™ 11. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required.
  • Page 30 Tri Tool Technologies Problem: Loss Of Air Power The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long. Problem: Loss Of Hydraulic Power The hydraulic supply pressure is too low.
  • Page 31 Model 216B BEVELMASTER™ 12. ACCESSORIES Tri Tool Technologies offers the following accessories for the Model 216B BEVELMASTER™. • Miter Mandrel Head Kit (P/N 05-1176) • Miter Mandrel Extension Kit (P/N 05-1219) • ID Tracking Kit (P/N 05-1390) • Single Point/Flange Facer Kit (P/N 05-1391) •...
  • Page 32 Tri Tool Technologies 13. ILLUSTRATED PARTS BREAKDOWN MODEL 216B BEVELMASTER™, AIR (P/N 01-2246) 92-1783 Rev. 241024...
  • Page 33 Model 216B BEVELMASTER™ Part List, Model 216B BEVELMASTER™, AIR (P/N 01-2246) Item Part Description 02-2994 MODEL 216B BEVELMASTER™ SUB-ASSEMBLY 06-0571 MANDREL ASSEMBLY, 216B BEVELMASTER™ 06-0574 MANDREL HEAD ASSEMBLY, 3-JAW, 216B 08-1397 BLOCK ASSEMBLY, ADAPTER 08-1398 BLOCK ASSEMBLY, JAW 0.875" HEIGHT 08-1399 BLOCK ASSEMBLY, JAW 1.625"...
  • Page 34 Tri Tool Technologies MODEL 216B BEVELMASTER™, HYDRAULIC (P/N 01-2247) 92-1783 Rev. 241024...
  • Page 35 Model 216B BEVELMASTER™ Part List, Model 216B BEVELMASTER™, Hydraulic (P/N 01-2247) Item Part Description 02-2994 MODEL 216B BEVELMASTER™ SUB-ASSEMBLY 06-0571 MANDREL ASSEMBLY, 216B BEVELMASTER™ 06-0574 MANDREL HEAD ASSEMBLY, 3-JAW, 216B 08-1397 BLOCK ASSEMBLY, ADAPTER 08-1398 BLOCK ASSEMBLY, JAW 0.875" HEIGHT 08-1399 BLOCK ASSEMBLY, JAW 1.625"...
  • Page 36 Tri Tool Technologies MODEL 216B BEVELMASTER, SUB-ASSEMBLY (P/N 02-2994) 92-1783 Rev. 241024...
  • Page 37 Model 216B BEVELMASTER™ Part List, Model 216B BEVELMASTER™, Sub-Assembly (P/N 02-2994) Item Part Description 19-1735 HOUSING, MAIN, 216B BEVELMASTER™ 19-1738 HOUSING, FEED, 216B BEVELMASTER™ 24-4384 PLATE, BEARING, PRESSER FLANGE, OUTER RACE 24-4385 PLATE, BEARING, PRESSER FLANGE, INNER RACE 24-4387 PLATE, RETAIN, ADJUSTMENT BUSHING 24-4391 PLATE, RETAIN, FEED NUT 28-0057...
  • Page 38 Tri Tool Technologies MANDREL ASSEMBLY (P/N 06-0571) Parts List, Mandrel Assembly (P/N 06-0571) Item Part Description 13-0603 MANDREL, 216B BEVELMASTER™, 4" DIA., 3" TRAVEL 14-0155 SHAFT ASSEMBLY, DRAW, 216B BEVELMASTER™ 33-0653 SCREW, SET, 3/8-24 X 3/4", CUP PT. 92-1783 Rev. 241024...
  • Page 39 Model 216B BEVELMASTER™ SHAFT ASSEMBLY, DRAW (P/N 14-0155) Parts List, Shaft Assembly, Draw (P/N 14-0155) Item Part Description 11-0163 DRAW ROD ASSEMBLY, 216B BEVELMASTER™ 32-0055 PIN, ROLL, 1/4" DIA. X 1-1/2" 33-4230 SCREW, FEED, 216B BEVELMASTER™ 35-0152 NUT, HEX, 1"-12 X 55/64" 92-1783 Rev.
  • Page 40 Tri Tool Technologies MANDREL HEAD ASSEMBLY, 3-JAW (P/N 06-0574) Parts List, Mandrel Head Assembly (P/N 06-0574) Item Part Description 13-0607 MANDREL, HEAD, 216B BEVELMASTER™ 23-0685 ROD, DRAW, 3/4-16 X 16.375", 216B BEVELMASTER™ 24-4416 PLATE, BUTT SMALL, 216B BEVELMASTER™ 31-0380 KEY, RAMP, 216B BEVELMASTER™...
  • Page 41 Model 216B BEVELMASTER™ BLOCK ASSEMBLY, ADAPTER (P/N 08-1397) Parts List, Block Assembly Adapter (P/N 08-1397) Item Part Description 33-0110 SCREW, CAP, 1/2-13 X 2-1/4" 34-0382 WASHER, NYLON, .795" OD X.507" ID 48-3957 BLOCK, ADAPTER 92-1783 Rev. 241024...
  • Page 42 Tri Tool Technologies BLOCK ASSEMBLY, JAW .875” (P/N 08-1398) Parts List, Block Assembly, Jaw .875” (P/N 08-1398) Item Part Description 33-0104 SCREW, CAP, 1/2-13 X 7/8" 34-0382 WASHER, NYLON, .795" OD X.507" ID 48-3959 BLOCK, JAW, .875" Parts List, Block Assembly, Jaw 1.625” (P/N 08-1399)
  • Page 43 Model 216B BEVELMASTER™ BLOCK ASSEMBLY, TOOL, BEVELING (P/N 08-1405) Parts List, Block Assembly, Tool, Beveling (P/N 08-1405) Item Part Description 14-0160 ROD ASSEMBLY, ADJUST, 216B BEVELMASTER™ 24-4397 PLATE, NUT, 216B BEVELMASTER™ TOOL MODULE 33-0071 SCREW, CAP, 3/8-16 X 1" 33-0225 SCREW, CAP, 5/16-24 X 1-1/4"...
  • Page 44 Tri Tool Technologies BLOCK ASSEMBLY, TOOL, FACING (P/N 08-1406) Parts List, Block Assembly, Tool, Facing (P/N 08-1406) Item Part Description 14-0160 ROD ASSEMBLY, ADJUST, 216B BEVELMASTER™ 24-4397 PLATE, NUT, 216B BEVELMASTER™ TOOL MODULE 33-0071 SCREW, CAP, 3/8-16 X 1" 33-0225 SCREW, CAP, 5/16-24 X 1-1/4"...
  • Page 45 Model 216B BEVELMASTER™ BLOCK ASSEMBLY, TOOL, COUNTERBORE (P/N 08-1407) Parts List, Block Assembly, Tool, Counterbore (P/N 08-1407) Item Part Description 14-0160 ROD ASSEMBLY, ADJUST, 216B BEVELMASTER™ 24-4397 PLATE, NUT, 216B BEVELMASTER™ TOOL MODULE 33-0071 SCREW, CAP, 3/8-16 X 1" 33-0225 SCREW, CAP, 5/16-24 X 1-1/4"...
  • Page 46 Tri Tool Technologies HOUSING ASSEMBLY, LOW SPEED (P/N 19-1742) Parts List, Housing Assembly, Low Speed (P/N 19-1742) Item Part Description 19-1737 HOUSING, GEARBOX, LOW SPEED 29-0011 BEARING, BALL, 1-5/16" X 2-1/16" X 7/16" 29-0746 BEARING, BALL, ANG., 12MM ID X 32MM OD X 10MM 30-3233 RING, RETAINING, EXT., 1-5/16"...
  • Page 47 Model 216B BEVELMASTER™ HOUSING ASSEMBLY, HIGH SPEED (P/N 19-1743) Parts List, Housing Assembly, High Speed (P/N 19-1743) Item Part Description 19-1736 HOUSING, GEARBOX, HIGH SPEED 29-0011 BEARING, BALL, 1-5/16" X 2-1/16" X 7/16" 29-0746 BEARING, BALL, ANG., 12MM ID X 32MM OD X 10MM 30-3233 RING, RETAINING, EXT., 1-5/16"...
  • Page 48 Tri Tool Technologies HANDLE, AIR (P/N 41-1125) Parts List, Handle, Air (P/N 41-1125) Item Part Description 24-4389 PLATE, FEED 41-1118 HANDLE, STUD, 1/2" X 5.13" 42-0017 KNOB, SPHERICAL, 1-3/8" DIA. 92-1783 Rev. 241024...
  • Page 49 Model 216B BEVELMASTER™ MOTOR ASSEMBLY R.A., AIR, 3/4” SQ. (P/N 57-0354) Parts List, Motor Assembly, R.A., Air, 3/4” Sq. (P/N 57-0354) Item Part Description 33-0071 SCREW, CAP, 3/8-16 X 1" 47-2683 BRACKET ASSEMBLY, TORQUE RESTRAINT, AIR 53-0016 VALVE, BALL SHUTOFF, 1/2" PIPE 54-0019 NIPPLE, 1/2"...
  • Page 50 Tri Tool Technologies BRACKET ASSEMBLY, TORQUE RESTRAINT, AIR (P/N 47-2683) Parts List, Bracket Assembly, Torque Restraint, Air (P/N 47-2683) Item Part Description 32-0257 PIN, DOWEL, 5/16” X 7/8” 33-0073 SCREW, CAP, 3/8-16 X 1-1/2” 47-2682 BRACKET, TORQUE RESTRAINT, 216B, AIR...
  • Page 51 Model 216B BEVELMASTER™ MOTOR ASSEMBLY, HYDRAULIC (P/N 56-0159) Parts List, Motor Assembly, Hydraulic (P/N 56-0159) Item Part Description 27-0241 ADAPTER, DRIVE 32-0090 PIN, SHEAR, 1/4" DIA. X 1.41" 33-0075 SCREW, CAP, 3/8-16 X 2" 33-0108 SCREW, CAP, 1/2-13 X 1-3/4" 47-2627 BRACKET, TORQUE RESTRAINT, HYD.
  • Page 52 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 +1(916) 288-6100 • +1(800) 345-5015 www.tritool.com Copyright Tri Tool Technologies. PN 81-0542 (04-21) ©...