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TRI tool SUREFIRE 4 Operation Manual

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Summary of Contents for TRI tool SUREFIRE 4

  • Page 1 Operation Manual...
  • Page 2 ABOUT TRI TOOL TECHNOLOGIES At Tri Tool, we are committed to your success through relentless innovation and powerful partnership. We insist on developing tools and equipment that exceed your expectations of performance, precision, safety, and durability. As a full-service engineering firm, we are here to support you every step of the way.

  • Page 3: Table Of Contents

    SUREFIRE 4 Pad Kits . . . . . . . . . . . . . . . . . .

  • Page 4: Tri Tool Inc Warranty

    TRI TOOL INC. TRI TOOL INC. Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use . The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment .

  • Page 5: Tool Bit Resharpening Policy

    Model SUREFIRE 4 Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect . It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller .

  • Page 6: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written . However, the information in the manual is subject to change without notice . Check for updated information before you start any job . The Tri Tool Inc . web site has the most current information .
  • Page 7 Appropriate PPE and tools required when working on this equipment. SHOCK HAZARD READ MANUAL: Read manual before use, refer to manual for Tri Tool machine being used. READ MANUAL DISCONNECT FROM POWER: Disconnect main plug from electrical outlet before performing all maintenance.

  • Page 8: Safety Precautions

    TRI TOOL INC. 2. SAFETY PRECAUTIONS In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate . Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the dead-man switch on the power unit. Locking down, obstructing, or in any way defeating the dead-man switch on the power drive unit may result in serious injury.
  • Page 9 Tool Use Use the right tool and tool bit for the job . Contact Tri Tool to help with your application . Keep the tool bits fully engaged in the tool bit holders . Loose bits are sharp and can cause cuts or punctures .

  • Page 10: General Description

    TRI TOOL INC. 3. GENERAL DESCRIPTION The SUREFIRE 4 Model is a portable full support ID mounting machine tool specifically designed for facing thin wall pipe weld end preparations Pipe weld end preparations that meet all existing conventional codes including the more stringent nuclear codes may be machined .

  • Page 11: Training Level

    Model SUREFIRE 4 4. TRAINING LEVELS Operators Operators must be familiar with industry standard practices and must have read all manuals associated with the product, Operators may also be expected to do routine maintenance as instructed in the user manual .

  • Page 12: Specifications

    PROPRIETARY PROPERTY OF TRI TOOL DRAWN NO REPRODUCTION,USE,OR DUPLICATION OF THE K. LUONGO 5/12/2022 DESIGNS SHOWN HEREON IS PERMITTED WITHOUT CHECKED EXPRESS WRITTEN CONSENT FROM TRI TOOL REV. DWG. NO. SIZE 77-1865 SOLIDWORKS 3041 SUNRISE BLVD., RANCHO CORDOVA, CA 95742...
  • Page 13 . Duty Cycle The Surefire 4 with an electric motor (P/N 58-0147 or equivalent) duty cycle on high cutting load applications (see above), is limited to 50% ‘On’ time with a maximum of five (5) minutes continuos ‘On’ time .
  • Page 14 TRI TOOL INC. Power Requirements Electric Drive Motor 110 VAC, 50/60 Hz, 9 .6 A 220 VAC, 50/60 Hz, 5 . 7 A Speed Control On/Off Trigger control with Variable Speed . Mounting Manually actuated draw rod expands mandrel ramps and jaw blocks .

  • Page 15: Maintenance

    All components should be cleaned and coated with a light film of oil prior to use. Figure 2: Chip clean up When the SUREFIRE 4 is operated in the vertical position, cutting head up, it should be turned upside down and the chips and/or other debris removed after each bevel has been completed .

  • Page 16: Operation

    Installation Select the recommended jaw blocks for the pipe size to be machined . Gently slide the mandrel assembly into the SUREFIRE 4 until it comes to a stop against the torque acceptance key . Rotate the mandrel assembly as required to engage the torque acceptance key of the SUREFIRE 4 with the slot in the mandrel shaft .
  • Page 17 Model SUREFIRE 4 Final Prep Draw Nut SUREFIRE Location Pads Pipe Mandrel Assembly Figure 4: Tool installation NOTE: In order to avoid cutting the ramps and/or jaw blocks during the machining operation, the mandrel must be installed beyond the final preparation location.
  • Page 18 Select the tool bit(s) required to machine the pipe to the configuration desired. WARNING: Use of dull or improperly designed tool bits or tool bits not manufactured by Tri Tool Inc. may result in poor performance and may constitute abuse of the machine and therefore voids the Tri Tool Inc. factory warranty.

  • Page 19: Machining Operation

    Model SUREFIRE 4 8. MACHINING OPERATION Tool Bit Cutting Edge Set Screws Rotation Figure 7: Cutting head detail Rotate the feed handle clockwise to bring the tool bit(s) and pipe closer together . CAUTION: The actual machining operation will begin when the first tool bit contacts the pipe.
  • Page 20 . Loosen the draw nut on the mandrel to release the mandrel from the pipe . 10 . The mandrel assembly may be left in the SUREFIRE 4 and installed as a complete assembly . 92-1983 Rev. 221103...

  • Page 21: Cutting Speeds And Feeds

    Model SUREFIRE 4 9. CUTTING SPEEDS AND FEEDS RPM for RPM for RPM for Pipe Size True DIA 200 in/min 250 in/min 300 in/min (5080 mm/min) (6350 mm/min) (7620 mm/min) 2" 2 .375" 60 .3 mm 3" 3 .500" 88 .9 mm 3 1/2"...

  • Page 22: Surefire 4 Pad Kits

    TRI TOOL INC. 10. SUREFIRE 4 PAD KITS 2"-2 1/2" Pipe 3"- 4" Pipe Pipe ID SUREFIRE Kit P/N Figure: 17. Full Support Pad Assembly 2" SCH5S 05-1610 2" SCH10S 05-1611 2 1/2" SCH5S 05-1612 2 1/2" SCH10S 05-1613 3" SCH5S 05-1614 3"...
  • Page 23 Model SUREFIRE 4 Mandrel Assembly Pad Kit Ramp Block Figure 9: Pad Assembly 05-1610 through 05-1613 Fig 8: Pad Assembly 05-1610 through 05-1613 Pad Kit Mandrel Assembly Ramp Block Figure 10: Pad Assembly 05-1614 through 05-1617 92-1983 Rev. 221103...

  • Page 24: Tool Bits

    TRI TOOL INC. 11. TOOL BITS TOOL BIT, 37.5° BEVELING Pipe Cutting Head Cutting Edge Tool But, Beveling Pipe 37.5° Max. Beveling Range Wall Tube Tool Bit Thickness Material DURABIT® 7 2” thru 3” pipe, sch 5 and 10 99-3111 .120"...
  • Page 25 Model SUREFIRE 4 TOOL BIT, BEVELING AND FACING Facing Tool Bit Pipe Cutting Head Cutting Edge Tool Bit, Beveling Pipe 37.5° Max. Facing Beveling Range Wall Tool Bit Tube Tool Bit Thickness Material 99-0333 99-0257 2" thru 2-1/2" pipe, sch 5 and 10...
  • Page 26 TRI TOOL INC. TOOL BIT, FACING (LAND) Pipe Cutting Head Cutting Edge Tool Bit, Facing (Land) Pipe Max. Facing Range Wall Tool Bit Tube Thickness Material 99-0485 2" thru 4" pipe, sch 5 and 10 .120" (3 .1 mm) 99-0277...

  • Page 27: Trouble Shooting

    Model SUREFIRE 4 12. TROUBLE SHOOTING Problem: The Tool Bit Chatters The tool bit is loose or overextended . The tool bit is damaged . The tool holder is too loose in the slides . The cutting speed is too fast .

  • Page 28: Illustrated Parts Breakdown

    TRI TOOL INC. 13. ILLUSTRATED PARTS BREAKDOWN MODEL SUREFIRE 4, 110V, 220V (P/N 01-2591, 01-2592) Model SUREFIRE 4, 110V, 220V (P/N 01-2591, 01-2592) Item Part Description 02-3173 SUB ASSY, SUREFIRE,BLACK 03-0049 HEAD KIT,4”DIA,W/CAM 06-0596 MANDREL ASSY, SUREFIRE4 58-0147 MOTOR ASSY, ELEC,110V, SUREFIRE 4...
  • Page 29 Model SUREFIRE 4 Model SUREFIRE 4, 110V, 220V (P/N 01-2591, 01-2592) (Cont . ) Item Part Description 36-0010 WRENCH, L, 1/4” 36-0018 WRENCH, T, 1/8” HEX 36-0020 WRENCH, T, 5/32” HEX 36-0076 WRENCH, COMBINATION, 9/16” 86-0214 CARRYING CASE 92-1983 Rev. 221103...
  • Page 30 TRI TOOL INC. MODEL SUREFIRE 4 SUB-ASSEMBLY (P/N 02-3173) QTY. 92-1983 Rev. 221103...
  • Page 31 Model SUREFIRE 4 MODEL SUREFIRE 4 SUB-ASSEMBLY (P/N 02-3173) (Cont . ) 92-1983 Rev. 221103...
  • Page 32 TRI TOOL INC. MODEL SUREFIRE 4 SUB-ASSEMBLY (P/N 02-3173) (Cont . ) Item No. Part No. Description 19-0729 HOUSING, FEED 19-1962 HOUSING, MAIN, BLACK 20-1025 SHAFT, MAIN 27-1686 ADAPTOR, FEED, BLACK 28-0248 O-RING, 2-1/4 ID X 3/32 29-0005 BRG, BALL, 1-9/16 X 2-5/16X 7/16 29-0326 BRG, BALL, .5906 X 1 .378 X .433...
  • Page 33 Model SUREFIRE 4 ELECTRIC MOTOR ASSEMBLY, 110V, 220V (P/N 58-0147, 58-0413) ITEM NO Parts List, Electric Motor Assembly, 110V, 220V (P/N 58-0147, 58-0413) Item Part Description 27-0357 ADAPTOR, MOTOR 29-0182 BRG,BALL,1/2 X 1-1/8 X 3/8 30-0508 LABEL,”WARNING,DISCONNECT” 30-0961 LABEL,WARNING,SAFETY SWITCH...
  • Page 34 TRI TOOL INC. CUTTING HEAD KIT, 4" DIA (P/N 03-0049) Parts List, Cutting Head Kit, 4" DIA (P/N 03-0049) Item Part Description 21-0475 HEAD,4”DIA,W/CAM 28-0249 SEAL,OIL, .984 X 1 .600 X .250 30-2755 LABEL,PATENT,CAM ADJUST 33-0057 SCREW,CAP,5/16-18 X 1-1/4...
  • Page 35 Model SUREFIRE 4 MANDREL ASSEMBLY (P/N 06-0596) Parts List, Mandrel Assembly (P/N 06-0596) BOM TABLE QTY. ITEM NO. Item Part PART NUMBER DESCRIPTION Description 13-0424 23-0295 13-0424 MANDREL 23-0295 ROD, DRAW 24-1384 24-1384 PLATE, BUTT 33-0490 SCREW,SET,10-24 X 3/8 CUP PT 33-0490 SCREW, SET, #10-24 X 3/8", CUP PT...
  • Page 36 67-5757 PAD, FULL SUPPORT, 204B, 2 1/2"SCH5S TRI TOOL INC. KIT, SUREFIRE 4 PADS (P/N 05-1610 - 05-1613) KIT, SUREFIRE 4 PADS (P/N 05-1610 & 05-1611) Item Part Description 33-5056 SCREW, ULTRA LOW, 10-24 X 1/2" 67-5757 PAD, FULL SUPPORT, SUREFIRE 4, 2" SCH5S 67-5758 PAD, FULL SUPPORT, SUREFIRE 4, 2"...
  • Page 37 Model SUREFIRE 4 KIT, SUREFIRE 4 PADS (P/N 05-1614 & 05-1615) KIT, SUREFIRE 4 PADS, (P/N 05-1614 & 05-1615) Item No. Part No. Description 33-0027 SCREW, CAP, 10-24 X 3/8 33-0029 SCREW, CAP, 10-24 X 5/8 48-4686 BLOCK, EXTENSION, SUREFIRE 4 67-5761 PAD, FULL SUPPORT, SUREFIRE 4, 3"...
  • Page 38 TRI TOOL INC. KIT, SUREFIRE 4 PADS (P/N 05-1616 & 05-1617) QTY. KIT, SUREFIRE 4 PADS, (P/N 05-1616 & 05-1617) Item No. Part No. Description 33-0027 SCREW, CAP, 10-24 X 3/8 33-0029 SCREW, CAP, 10-24 X 5/8 34-0252 WASHER, NYLON, .370" OD X . 1 92" ID...
  • Page 39 Model SUREFIRE 4 92-1983 Rev. 221103...
  • Page 40 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 +1(916) 288-6100 • +1(800) 345-5015 www.tritool.com ©Copyright Tri Tool Inc. PN 81-0542 (04-21)

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