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TRI tool BEVELMASTER 216B Operation Manual

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Summary of Contents for TRI tool BEVELMASTER 216B

  • Page 2 Our products are backed by a company totally committed to service, integrity, and customer satisfaction. Tri Tool Services has developed a solid reputation as a trusted provider of dependable and cost-effective on-site service solutions including turnkey project management, machining services, and mechanized and manual code welding services using experienced and well- trained machinists and welders.

  • Page 3: Table Of Contents

    TABLe Of CONTeNTs ABOUT THE MANUAL SAFETY GENERAL DESCRIPTION SPECIFICATIONS SETUP MACHINING OPERATION CUTTING SPEEDS JAW BLOCKS, RAMPS, AND SPACERS STANDARD TOOL BITS MAINTENANCE TROUBLESHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN...
  • Page 4 Other rights vary from state to state. Tool Bit Resharpening Policy Tri Tool Inc. can not resharpen badly gouged, chipped, or broken tool bits. Check the tool bits before you send them and package them well. Within two working days of receipt, the tool bits are evaluated and the customer is contacted for authorization.

  • Page 5: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Inc. web site has the most current information.
  • Page 6 TRI TOOL INC. 2.2 PeRsONAL PROTeCTIVe eqUIPMeNT • Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. • Wear safety glasses. • Do not wear loose clothing or jewelry.
  • Page 7 Model 216B BEVELMASTER • Long lengths of pipe may be under load and the separation of the pipe can release pressure. This pressure can cause both sides of the pipe to move. 2.6 TOOL CARe • Keep tools in good operating condition. Sharp tool bits perform better and are safer than dull tool bits.
  • Page 8 TRI TOOL INC. 2.7 TOOL Use • Use the right tool and tool bit for the job. Contact Tri Tool to help with your application. • Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.

  • Page 9: General Description

    Model 216B BEVELMASTER geNeRAL DesCRIPTION The Model 216B BEVELMASTER® is a Portable ID Mount Machine Tool for beveling, facing and/or counterboring 6" through 16" pipe. The tool is configured with an in line feed knob, and right angle pneumatic or in line hydraulic drive motor.

  • Page 10: Specifications

    Tubing or pipe with a greater wall thickness may be handled provided the I.D. is greater than 5.18” (131.5 mm) and the O.D. is less than 16.00” (406.4 mm). Contact Tri Tool for heavier wall procedures. COUNTeRBORINg OPeRATIONs The tool will counterbore pipe and tubing with an I.D.
  • Page 11 Model 216B BEVELMASTER 28.96 735.6 10.44 18.44 265.3 468.5 MAX. ROTATION 14.18 - 11.54 [369.3 - 293.1] 3.00 (76.2mm) 22.86 AXIAL TRAVEL 580.6 ON/OFF 3-JAW BLOCKS SAFETY (6" THRU 16" PIPE) LEVER 12.38 LATHE STAND 314.3 figure 1: envelope Air 34.31 871.4 16.54...

  • Page 12: Setup

    TRI TOOL INC. 5. seTUP 5.1 geNeRAL COMMeNTs Always read the operating instructions before you operate the Model 216B BEVELMASTER®. A FRL (Filter/Regulator/Lubricator) is required to protect the warranty on all TOOL INC. air driven tools. The motor warranty is void if damage occurs from contaminated air or lack of lubrication.
  • Page 13 6. Select the tool bit(s) required to machine the pipe to the configuration desired. Use of dull or improperly designed tool bits or tool bits not manufactured by TRI TOOL INC. may result in poor performance and may constitute abuse of this machine and therefore voids the TRI TOOL INC. factory warranty.
  • Page 14 TRI TOOL INC. 5.3 TOOL BIT INsTALLATION Adjust the counterbore tool bit radially to control counterbore diameter. Adjust the bevel tool bit radially to control the counterbore depth to the bevel relationship. Adjustment Screw Tool Holder Tool Holder Lock Down Screw...
  • Page 15 Model 216B BEVELMASTER Beveling Tool Block (Steel) Adjustment Screw Set Screws Counterboring Tool Block Facing Tool Block (Aluminuml) (Aluminuml) figure: 4. Tool Bit Installation Refer to section 9, Standard Tool Bits to select the tool bits for the operation. Make sure the Tool Bits(s) are installed in the correct Tool Block(s).
  • Page 16 TRI TOOL INC. 1. Make that the Tool Bit(s) sit flush against the Slot and then tighten the Locking Set Screws. Refer to Fig. 5. Hex Wrench Tool Bit Tool Block Set Screw Rotation figure: 5. Tool Bit Position in slot 2.
  • Page 17 Model 216B BEVELMASTER Tool Bit Bevel Model 216B BEVELMASTER Tool Bit, Beveling Feed Handle Pipe Mandrel Stop figure: 6. Bevel Tool Bit Facing Model 216B BEVELMASTER Tool Bit, Facing Feed Handle Pipe Mandrel Stop figure: 7. facing 92-1783 Orig. 161006...
  • Page 18 TRI TOOL INC. 5.5 COUNTeRBORe TOOL BLOCk Tool Bit Counterbore The Counterbore Tool Block is designed with a 5° back angle to provide Tool Bit clearance, refer to Fig. 8. Model 216B BEVELMASTER Tool Bit, Counterbore Feed Handle Pipe Mandrel Stop figure: 8.

  • Page 19: Machining Operation

    Model 216B BEVELMASTER Flow Control Valve Deadman Switch Tool Holder Feed Handle Ramp Block Block Mandrel Draw Nut Mandrel Stop Pipe Final Prep Location figure: 9. Operation CAUTION: Do not operate machine with lathe stand attached. CAUTION 6. MACHININg OPeRATION 1.
  • Page 20 TRI TOOL INC. 6. To avoid tool bit damage, use a slow feed rate until the tool bit(s) is in contact with the pipe for at least one full revolution. 7. Continue rotating the feed handle clockwise until the end of the pipe is completely machined.

  • Page 21: Cutting Speeds

    Model 216B BEVELMASTER 7. CUTTINg sPeeDs Approximate Cutting speeds RPM for RPM for RPM for Pipe True DIA 200 in/min 250 in/min 300 in/min size (508 cm/min) (635 cm/min) (762 cm/min) 16.00" 16" 406.4mm 14.00" 14" 355.6mm 12.75" 12" 323.9mm 10.75"...

  • Page 22: Jaw Blocks, Ramps, And Spacers

    TRI TOOL INC. 8. JAW BLOCks, RAMPs, AND sPACeRs Jaw Block Spacer Ramp Jaw Block,Ramps, and Spacer figure: 10. Jaw Blocks, Ramps and spacers standard Jaw Blocks, Ramps, and spacers Ramp spacer Jaw Block ID Mounting Range 3 Req'd. 3 Req'd.
  • Page 23 Model 216B BEVELMASTER extension kit, Jaw Block, Ramp, and spacer (P/N 05-1404) Note: Extension kit sold separately. Ramp spacer Jaw Block ID Mounting Range 3 Req'd. 3 Req'd. 3 Req'd. 16.97" thru 18.52" 08-1449 48-3958 (430.9mm thru 470.5mm) 6.03" (153.2mm) 18.50"...

  • Page 24: Standard Tool Bits

    TRI TOOL INC. 92-1738 STANDARD TOOL BIT 9. sTANDARD TOOL BITs Tool Bit, Counterbore, 4:1 (P/N 99-1939) 6.00" ID thru 14.25" ID (152.4mm thru 361.9mm) Tool Bit, Counterbore, 4:1 (P/N 99-2090) 7.50" ID thru 16.00" ID (190.5mm thru 406.4mm) Tool Bit, Bevel, 10 Step-Cut (P/N 99-1075) 7.50"...

  • Page 25: Maintenance

    Model 216B BEVELMASTER 10. MAINTeNANCe • Clean all components and coat them with a light film of oil after use. • Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter or oil as specified for the air motor. 10.1 AIR sUPPLy •...
  • Page 26 The air motor requires a Class 2 lubricant, viscosity of 100 to 200 SSU at 100° F (38° C) minimum aniline point of 200° F (93° C). TRI TOOL INC. Air Tool Lubricant (P/N 68-0022) AMOCO – American Industrial Oil No. 32 Atlantic Richfield –...
  • Page 27 Model 216B BEVELMASTER Tightening Front Bushing figure: 11. Tightening the front Bushings Front Tapered Bushing Retaining Plate Flat Head Screw Feed Housing Gear Headstock 92-1783 Orig. 161006...

  • Page 28: Troubleshooting

    TRI TOOL INC. 11. TROUBLesHOOTINg Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 29 Model 216B BEVELMASTER Problem: There's a Loss of Hydraulic Power The hydraulic supply pressure is too low. The hydraulic filter is plugged. The hydraulic line size is insufficient. The hydraulic line is too long. Problem: The Tool Bit Will Not Reach the Work Incorrect tool blocks are installed for the size of the pipe or tube being worked on.

  • Page 30: Accessories

    TRI TOOL INC. 12. ACCessORIes Tri Tool offers the following accessories for the Model 216 B BEVELMASTER. • Miter Mandrel Head Kit (P/N 05-1176) • Miter Mandrel Extension Kit (P/N 05-1219) • ID Tracking Kit (P/N 05-1390) • Single Point/Flange Facer Kit (P/N 05-1391) •...
  • Page 31 Model 216B BEVELMASTER Page intentionally left blank. 92-1783 Orig. 161006...

  • Page 32: Illustrated Parts Breakdown

    TRI TOOL INC. 13. ILLUsTRATeD PARTs BReAkDOWN MODeL 216B BeVeLMAsTeR, AIR (P/N 01-2246) 92-1783 Orig. 161006...
  • Page 33 Model 216B BEVELMASTER Part List, Model 216B BeVeLMAsTeR, AIR (P/N 01-2246) Item Part Description qty. 02-2994 MODEL 216B SUB - ASSY. 06-0571 MANDREL ASSY, 216B 06-0574 MANDREL HEAD ASSY., 3-JAW, 216B 08-1397 BLOCK ASSEMBLY, ADAPTER 08-1398 BLOCK ASSEMBLY, JAW 0.875" HEIGHT 08-1399 BLOCK ASSEMBLY, JAW 1.625"...
  • Page 34 TRI TOOL INC. MODeL 216B BeVeLMAsTeR, HyDRAULIC (P/N 01-2247) 92-1783 Orig. 161006...
  • Page 35 Model 216B BEVELMASTER Part List, Model 216B BeVeLMAsTeR, Hydraulic (P/N 01-2247) Item Part Description qty. 02-2994 MODEL 216B SUB - ASSY. 06-0571 MANDREL ASSY, 216B 06-0574 MANDREL HEAD ASSY., 3-JAW, 216B 08-1397 BLOCK ASSEMBLY, ADAPTER 08-1398 BLOCK ASSEMBLY, JAW 0.875" HEIGHT 08-1399 BLOCK ASSEMBLY, JAW 1.625"...
  • Page 36 TRI TOOL INC. MODeL 216B, sUB - Assy. (P/N 02-2994) 92-1783 Orig. 161006...
  • Page 37 Model 216B BEVELMASTER Part List, Model 216B, sub - Assy. (P/N 02-2994) Item Part Description qty. 19-1735 HOUSING, MAIN, 216B 19-1738 HOUSING, FEED, 216B 24-4384 PLATE, BEARING, PRESSER FLANGE, OUTER RACE 24-4385 PLATE, BEARING, PRESSER FLANGE, INNER RACE 24-4387 PLATE, RETAIN, ADJUSTMENT BUSHING 24-4391 PLATE, RETAIN, FEED NUT 28-0057...
  • Page 38 TRI TOOL INC. MODeL 216B, MANDReL Assy. (P/N 06-0571) Part List, Model 216B, Mandrel Assy. (P/N 06-0571) Item Part Description qty. 13-0603 MANDREL, 216B, 4" DIA., 3" TRAVEL 14-0155 SHAFT ASSY., DRAW, 216B 33-0653 SCREW, SET, 3/8 - 24 X 3/4", CUP PT.
  • Page 39 Model 216B BEVELMASTER MODeL 216B, sHAfT Assy., DRAW (P/N 14-0155) Part List, Model 216B, shaft Assy., Draw (P/N 14-0155) Item Part Description qty. 11-0163 DRAW ROD ASSY., 216B 32-0055 PIN, ROLL, 1/4" DIA. X 1 1/2" 33-4230 SCREW, FEED, 216B 35-0152 NUT, HEX, 1"...
  • Page 40 TRI TOOL INC. MODeL 216B, MANDReL HeAD Assy., 3-JAW (P/N 06-0574) Part List, Model 216B, Mandrel Head Assy. (P/N 06-0574) Item Part Description qty. 13-0607 MANDREL, HEAD, 216B 23-0685 ROD, DRAW, 3/4 - 16 X 16.375", 216B 24-4416 PLATE, BUTT SMALL, 216B...
  • Page 41 Model 216B BEVELMASTER MODeL 216B, BLOCk Assy., ADAPTeR (P/N 08-1397) Part List, Model 216B, Block Assy. Adapter (P/N 08-1397) Item Part Description qty. 33-0110 SCREW, CAP, 1/2 - 13 X 2 1/4" 34-0382 WASHER, NYLON, .795" O.D. X.507" I.D. 48-3957 BLOCK, ADAPTER 92-1783 Orig.
  • Page 42 TRI TOOL INC. MODeL 216B, BLOCk Assy., JAW .875" (P/N 08-1398) Part List, Model 216B, Block Assy., Jaw .875" (P/N 08-1398) Item Part Description qty. 33-0104 SCREW, CAP, 1/2 - 13 X 7/8" 34-0382 WASHER, NYLON, .795" O.D. X.507" I.D.
  • Page 43 Model 216B BEVELMASTER MODeL 216B, BLOCk Assy., TOOL, BeVeL (P/N 08-1405) Part List, Model 216B, Block Assy., Tool Bevel (P/N 08-1405) Item Part Description qty. 14-0160 ROD ASSY., ADJUST, 216B 24-4397 PLATE, NUT, 216B TOOL MODULE 33-0071 SCREW, CAP, 3/8 - 16 X 1" 33-0225 SCREW, CAP, 5/16 - 24 X 1 1/4"...
  • Page 44 TRI TOOL INC. MODeL 216B, BLOCk Assy., TOOL, fACe (P/N 08-1406) Part List, Model 216B, Block Assy., Tool face (P/N 08-1406) Item Part Description qty. 14-0160 ROD ASSY., ADJUST, 216B 24-4397 PLATE, NUT, 216B TOOL MODULE 33-0071 SCREW, CAP, 3/8 - 16 X 1"...
  • Page 45 Model 216B BEVELMASTER MODeL 216B, BLOCk Assy., TOOL, COUNTeRBORe (P/N 08-1407) Part List, Model 216B, Block Assy., Tool Counterbore (P/N 08-1407) Item Part Description qty. 14-0160 ROD ASSY., ADJUST, 216B 24-4397 PLATE, NUT, 216B TOOL MODULE 33-0071 SCREW, CAP, 3/8 - 16 X 1" 33-0225 SCREW, CAP, 5/16 - 24 X 1 1/4"...
  • Page 46 TRI TOOL INC. MODeL 216B, HOUsINg Assy., LOW sPeeD (P/N 19-1742) Part List, Model 216B, Housing Assy., Low speed (P/N 19-1742) Item Part Description qty. 19-1737 HOUSING, GEARBOX, LOW SPEED 29-0011 BEARING, BALL, 1 5/16" X 2 1/16" X 7/16"...
  • Page 47 Model 216B BEVELMASTER MODeL 216B, HOUsINg Assy., HIgH sPeeD (P/N 19-1743) Part List, Model 216B, Housing Assy., High speed (P/N 19-1743) Item Part Description qty. 19-1736 HOUSING, GEARBOX, HIGH SPEED 29-0011 BEARING, BALL, 1 5/16" X 2 1/16" X 7/16" 29-0746 BEARING, BALL, ANG., 12MM I.D.
  • Page 48 TRI TOOL INC. MODeL 216B, HANDLe, AIR (P/N 41-1125) Part List, Model 216B, Handle, Air (P/N 41-1125) Item Part Description qty. 24-4389 PLATE, FEED 41-1118 HANDLE, STUD, 1/2" X 5.13" 42-0017 KNOB, SPHERICAL, 1 3/8" DIA. 92-1783 Orig. 161006...
  • Page 49 Model 216B BEVELMASTER MODeL 216B, MOTOR Assy, R.A., AIR, 3/4" sq. (P/N 57-0354) Part List, Model 216B, Motor Assy., R.A., Air, 3/4" sq. (P/N 57-0354) Item Part Description qty. 33-0071 SCREW, CAP, 3/8 - 16 X 1" 47-2683 BRACKET ASSY., TORQUE RESTRAINT, AIR 53-0016 VALVE, BALL SHUTOFF, 1/2"...
  • Page 50 TRI TOOL INC. MODeL 216B, BRkT Assy., TORqUe ResTRAINT, AIR (P/N 47-2683) Part List, Model 216B, Bracket Assy. Torque Restraint, Air (P/N 47-2683) Item Part Description qty. 32-0257 PIN, DOWEL, 5/16 X 7/8 33-0073 SCREW, CAP, 3/8-16 X 1-1/2 47-2682 BRACKET, TORQUE RESTRAINT, 216B, AIR 92-1783 Orig.
  • Page 51 Model 216B BEVELMASTER MODeL 216B, MOTOR Assy., HyDRAULIC (P/N 56-0159) 92-1783 Orig. 161006...
  • Page 52 TRI TOOL INC. Part List, Model 216B, Motor Assy., Hydraulic (P/N 56-0159) Item Part Description qty. 27-0241 ADAPTER, DRIVE 32-0090 PIN, SHEAR, 1/4" DIA. X 1.41" 33-0075 SCREW, CAP, 3/8 - 16 X 2" 33-0108 SCREW, CAP, 1/2 - 13 X 1 3/4"...

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