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Summary of Contents for TRI tool 224B Single Point
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Page 1: Table Of Contents
TABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION INSTALLATION CUTTING SPEEDS TOOL BITS TROUBLE SHOOTING SPARE PARTS LIST ILLUSTRATED PARTS BREAKDOWN TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover... - Page 2 Copyright 1999 proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc.
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Page 3: Safety Precautions
Model 224B Single Point SAFETY PRECAUTIONS IN GENERAL: When using rotating head cutting equipment, basic safety precautions should al- ways be followed to reduce the risk of personal injury. Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the power unit. Locking down, obstruct-... - Page 4 TRI TOOL INC. Do not abuse power and control cords. Pulling or running over cords and cables can result in electrical shock hazards and malfunctions. Keep control and power cords out of all cutting fluids and water. Hydraulic drives. Observe proper procedures for electrically driven power sources.
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Page 5: General Description
Model 224B Single Point GENERAL DESCRIPTION The Model 224B Single Point is supplied as a kit with modular components as- sembled onto the face of the 224B BEVELMASTER™. The 224B then mounts on the flange or pipe I.D. When used in conjunction with the224B Miter Mandrel, the 224B Single Point / Flange Facer Kit miters to align to the flange face. -
Page 6: Specifications
( 688.8 MM ) 23.12" ( 587.2 MM ) 37 1/2 5.00" ( 127.0 MM ) FEED TRAVEL 60.78 " ( 1543.8 MM) MAX. ROTATING DIA. 39.75" ( 1009.65 MM ) Envelope Drawing, 224B Single Point 92-0833 : Orig. 990603... - Page 7 Model 224B Single Point Range, Beveling: 7.00” (177.8mm) diameter to 42.00” (1066.8mm) diam- eter cutting range at 37.1/2°. Bevel Angles: 0° to 37 1/2° graduated bevel angle adjustment. Range, Flange Facing: 12.00” (304.8mm) diameter to 50.00” (1,270.0mm) diame- ter cutting range.
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Page 8: Maintenance
TRI TOOL INC. MAINTENANCE All components should be cleaned and coated with a light film of oil prior to use. If the Model 224B is operated in the vertical position (headstock facing Up), the chips and/or other debris should be removed after each bevel cut has been com- pleted. -
Page 9: Operation
Model 224B Single Point OPERATION Read the operating instructions carefully before attempting to operate the Model 224B SP. Use eye protection at all times when operating the Model 224B SP. Configure the machine for the proper mounting diameter. (Refer to the Model 224B Operator’s manual) - Page 10 Attach the proper power supply line to the drive assembly. If using a pneumatic NOTE: drive assembly, use an adequate in-line filter, regulator, and lubricator (FRL). The Tri Tool Air Caddy, a portable combination filter, regulator, and lubricator (FRL) unit is recommended. Turn the motor on.
- Page 11 To select the appropriate tool holder and Insert, see section on cutting speeds. Use of a dull Insert or Inserts not manufactured by Tri Tool Inc. may result in poor performance and may constitute abuse of this machine and therefore voids the Tri Tool Inc.
- Page 12 TRI TOOL INC. Feed Out Neutral Feed In Actuator Arm Feed Knob Index Plate Feed System Set-up Counterboring Function: Lock the tool slide in the flat position. Replace the tool holder and the Insert with the counterbore tool bit. Insure that the cutting edge is facing out from the center.
- Page 13 Model 224B Single Point Feed in of a Counterbore Tool Bit Install the mandrel inside the pipe and tighten the draw nut to force the jaw blocks out against the inside diameter of the pipe. In order to avoid cutting the jaw blocks during the machining operation, the man- NOTE: drel must be installed beyond the final end preparation location.
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Page 14: Installation
TRI TOOL INC. INSTALLATION Attaching the Model 224B SP Kit to the Model 224B. Remove the Mandrel Assembly, Dust Cover, Tool Holder Assembly, Adjustment Rod Assembly and the Cover Plate from the Model 224B Machine. Cover Plate Adjustment Rod Assembly... - Page 15 Housing Assembly, Main Plate Feed Gear Cap Screws (P/N 33-0041) Front Locking Plate Cap Screws (P/N 33-0032) Installation of the 224B Single Point Manual Directional Feed Knob Dovetail Slide Lock Screw Angular Adjustment Screw (both sides) Radial Adjustment Screws (6)
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Page 16: Cutting Speeds
TRI TOOL INC. CUTTING SPEEDS The chart shows RPM to obtain specified tool bit surface cutting speed on the surface of the pipe. RPM for RPM for RPM for Pipe True Dia 200 in / min 250 in / min... - Page 17 Model 224B Single Point Basic Feed Recommendations are: Use very light feed for initial beveling or until a continuous cut is established. This is very important for longer tool bit life when cutting through flame cut or out of square pipe ends.
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Page 18: Tool Bits
TRI TOOL INC. TOOL BITS Standard Selection 49-0060 Tool Holder 30-0554 Insert, Triangular, .030 R 30-2822 Insert, Traingular, .015 R 99-1666 Tool Bit, Counterbore Tool Bits for special applications are quoted upon request. 92-0833 : Orig. 990603... -
Page 19: Trouble Shooting
Model 224B Single Point TROUBLE SHOOTING Problem: The Tool Bit Chatters. The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The Jaw blocks are loose on the pipe or tube. - Page 20 TRI TOOL INC. Problem: There is a loss of hydraulic power. The hydraulic supply pressure is too low. The hydraulic filter is plugged. The hydraulic line size is insufficient. The hydraulic line is too long. Problem: The tool bit will not reach the work.
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Page 21: Spare Parts List
Model 224B Single Point SPARE PARTS LIST Suggested spare parts for the Model 224B SP Item Part Description 29-0219 Cam Follower 30-0554 Insert,Tool (.030 R) 30-2822 Insert,Tool (.015 R) 33-0955 Screw,Gib 35-0270 Nut, Feed 49-0060 Tool,Holder 66-0079 Gib,Tapered 92-0833 : Orig. 990603... -
Page 22: Illustrated Parts Breakdown
TRI TOOL INC. ILLUSTRATED PARTS BREAKDOWN Cutter Assembly (P/N 82-0141) 92-0833 : Orig. 990603... - Page 23 Model 224B Single Point Parts List, Cutter Assembly (P/N 82-0141) Item Part Description 19-0424 HOUSING,ASSY,GEARBOX 24-0733 PLATE,SLIDE,BASE 24-0734 PLATE,SIDE 26-0828 BAR,RETAIN 29-0133 ROD END (1/4 x 3/4 x 3/8") 30-0904 CLAMP,SIDE,RIGHT 30-0907 CLAMP,CAM FOLLOWER 30-1080 CLAMP,SIDE,LEFT 30-2836 CABLE,MOD, 64" LG.
- Page 24 TRI TOOL INC. Housing Assembly, Feed Gear ( P/N/ 19-0839 ) 92-0833 : Orig. 990603...
- Page 25 Model 224B Single Point Parts list, Housing Assembly,Feed Gear ( P/N/ 19-0839 ) Item Part Description 19-0840 HOUSING, FEED GEAR 24-0748 HUB,GEAR 24-0753 PLATE,INDEX 28-0057 SEAL,FELT 28-0284 SEAL, MANDREL 29-0104 BEARING, BALL 29-0219 CAM FOLLOWER 30-0930 CLAMP,CABLE 33-0015 SCREW,CAP(#6-32 x 3/4") 33-0017 SCREW,CAP(#6-32 x 1").
- Page 26 TRI TOOL INC. Plate Assembly,Adaptor ( P/N 24-1721) Parts List, Plate Assembly, Adaptor (P/N 24-1721) Item Part Description 24-1613 PLATE, ADAPTOR 34-0382 WASHER, NYLON 32-0160 PIN, DOWEL (1/2 DIA X 2”) 33-0037 SCREW, CAP (1/4-20 X 3/8”) 33-2188 SCREW, CAP (1/2-13 X 10”)
- Page 27 Model 224B Single Point Parts List, Single Point Kit, (P/N 05-0345) Item Part Description 19-0839 HOUSING ASSY, FEED GEAR 24-1721 PLATE ASSY, ADAPTOR 30-0554 INSERT, VALERON 33-0032 SCREW, CAP, (10-24 x 1") 33-0041 SCREW, CAP, (1/4-20 x 7/8") 36-0003 WRENCH,L,3/32 HEX...
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