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TRI tool BEVELMASTER 224B Operation Manual

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Summary of Contents for TRI tool BEVELMASTER 224B

  • Page 1 Operation Manual...
  • Page 2 ABOUT TRI TOOL TECHNOLOGIES At Tri Tool, we are committed to your success through relentless innovation and powerful partnership. We insist on developing tools and equipment that exceed your expectations of performance, precision, safety, and durability. As a full-service engineering firm, we are here to support you every step of the way.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Tri Tool Inc. Warranty Tool Bit Resharpening Policy About The Manual Safety General Description Specifications 11 Maintenance Operation Cutting Speeds and Feeds Standard Jaw Blocks, Ramps And Spacers (8" Through 24" Pipe) Extension Kit (24" Through 42" Pipe)

  • Page 4: Tri Tool Inc. Warranty

    TRI TOOL INC. TRI TOOL INC. Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use. The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment.

  • Page 5: Tool Bit Resharpening Policy

    Model 224B BEVELMASTER® Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect. It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller. Seller, at its sole option, will either repair or replace any Goods authorized for return to Seller.

  • Page 6: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Inc. website has the most current information.
  • Page 7 Model 224B BEVELMASTER® SAFETY GLASSES: Indicates a hazardous situation that requires the use of safety glasses. GLASSES HOT SURFACE: Indicates a hazardous situation that hot surfaces may be present. HOT SURFACE GLOVES: Indicates a hazardous situation that requires glasses. GLOVES ARC FLASH &...

  • Page 8: Safety

    TRI TOOL INC. 2. SAFETY PRECAUTIONS In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the dead-man switch on the power unit. Locking down, obstructing, or in any way defeating the dead-man switch on the power drive unit may result in serious injury.
  • Page 9 Before you start operating the equipment, do no-load tests and feed function checks. Tool Use Use the right tool and tool bit for the job. Contact Tri Tool to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.

  • Page 10: General Description

    TRI TOOL INC. 3. GENERAL DESCRIPTION The Model 224B BEVELMASTER is a Portable ID Mount Machine Tool for beveling, facing ® and/or counterboring 8" through 24" pipe. The tool is configured with an inline Feed Knob and Pneumatic or Hydraulic Drive Motor at right angle to the Lathe Head. 92-0763 Rev. 230210...

  • Page 11: Specifications

    Tubing or pipe with a greater wall thickness may be handled provided the ID is greater than 6.813" (173.0 mm) and the OD is less than 24.00" (609.6 mm). Contact TRI TOOL Inc. for heavier wall procedures. 92-0763 Rev. 230210...
  • Page 12 TRI TOOL INC. Adjustable C.G. Lifting Eye 20.90" (530.9 mm) 27.00" 5.38" (685.8 mm) (136.7 mm) Rotating DIA. Travel 39.75" OPTIONAL: Floor Stand (1009.7 mm) Figure 1: Model 224B BEVELMASTER® Power Requirements Ÿ Pneumatic Motor 95 cfm at 90 psi (44.8 L/s at 621 kPa) Ÿ...
  • Page 13 Model 224B BEVELMASTER® Ÿ Cutting Head Speeds High Speed Socket Maximum Cutting Head Speed 18 rpm Cutting Head Speed @ Maximum H.P. 9 rpm Functional Speed Range 6 to 18 rpm Low Speed Socket Maximum Cutting Head Speed 9 rpm Cutting Head Speed @ Maximum H.P.

  • Page 14: Maintenance

    Grease Main Gear. (As required) Grease Gearbox Assembly. (As required) NOTES: Use SAE 10W light machine oil. Use Chevron ultra-duty grease "EP NLGI2." (TRI TOOL INC. P/N 68-0024) Grease Fitting (Gear Box) Grease Fitting (Main Gear) Figure 2: Maintenance — Picture 1...
  • Page 15 Model 224B BEVELMASTER® Clean and Spray Oil Grease Fitting (Main Bearing) Clean and Spray Oil Grease Fitting (Mandrel) Figure 3: Maintenance — Picture 2 92-0763 Rev. 230210...
  • Page 16 TRI TOOL INC. Main Torque Housing Dust Cover Set Screws Lock Nut Bushing, Split Figure 4: Tightening the Split Bushing Tightening the Front Bushing When the Mandrel Shaft is loose, the Tapered Split Bushing can be tightened. Rotate the Feed Handle to extend the Mandrel outward to the limit line.
  • Page 17 Model 224B BEVELMASTER® Storage and Torque Specifications Remove the Tool Bits from the Tool Holders before storing the machine. When the Model 224B is to be stored or if it will remain out of service for a significant period of time, 30 days or more, it should be thoroughly cleaned, lubricated and sprayed with a rust preventative prior to storage. The twelve (12) Cap Screws that hold the Main Plate to the Main Shaft are torqued to 100 ft-lbs (136 N m).
  • Page 18 NOTE: When using a Pneumatic Drive Assembly, use an adequate in line filter, regulator, and lubricator (FRL). The Tri Tool Air Caddy, a portable combination filter, regulator, and lubricator (FRL) unit is recommended. (P/N 75-0114) • TRI TOOL Inc. - Air Tool Lubricant (P/N 68-0022) • AMOCO - American Industrial Oil No. 32 • Atlantic Richfield - Duro Oil S-150 • Chevron - A.W. Machine Oil 32 •...

  • Page 19: Operation

    Model 224B BEVELMASTER® 6. OPERATION Adjustment Screw Set Screws Tool Bit, Counterboring Headstock Tool Bit, Facing Rotation Tool Bit, Beveling Figure 6: Tool Bit Position in the Headstock Preparation Read the operating instructions carefully before attempting to operate the Model 224B BEVELMASTER®.
  • Page 20 To select the appropriate Tool Bits refer to the ‘Tool Bits’ section of this manual to help with your choice. CAUTION: Use of a dull Tool Bit(s) or Tool Bit(s) not manufactured by TRI TOOL Inc. may result in poor performance and may constitute abuse of this machine and therefore voids the TRI TOOL Inc.
  • Page 21 Model 224B BEVELMASTER® Bevel/Face Tool Block The Bevel/Face Tool Block is designed with a 37.5° angle so that a Straight Tool Bit may be used for beveling and so that when using the 37.5° Facing Tool Bit, the Tool Bit height is adjustable.
  • Page 22 TRI TOOL INC. Install Jaw Blocks To select the proper Jaw Blocks, refer to the ‘Jaw Blocks, Ramps and Spacers’ section on this manual to help with your choice. Set the Jaw Blocks into the Ramp Blocks and tighten them.
  • Page 23 Model 224B BEVELMASTER® Turn the power on. Adjust the cutting speed by opening the Flow Control Valve at the Power Supply connection. Rotate the Feed Knob clockwise to bring the Headstock and pipe closer together. CAUTION: The actual machining operation will begin when the first Tool Bit makes contact with the pipe.
  • Page 24 TRI TOOL INC. Pipe Mandrel Model 224B BEVEL- MASTER® Mandrel Feed Stop Figure 11: Mandrel Feed Stop The Mandrel Feed Travel 5.38" (136.65 mm) is not limited by the Mandrel Feed Stop. NOTE: The use of the Mandrel Feed Stop does not relieve the Operator(s) from the responsibility of providing safety rigging to prevent the Machine and Mandrel together from falling in the event that the Mandrel is inadvertently release.

  • Page 25: Cutting Speeds And Feeds

    Model 224B BEVELMASTER® 7. CUTTING SPEEDS AND FEEDS RPM for RPM for RPM for Pipe Size True DIA 200 in/min 250 in/min 300 in/min (5080 mm/min) (6350 mm/min) (7620 mm/min) 24" 24.00" (609.6 mm) 20" 20.00" (508.0 mm) 18" 18.00" (457.2 mm) 16"...
  • Page 26 TRI TOOL INC. Basic Feed Recommendation Use very light feed for initial beveling or until a continuous cut is established. This is very important for longer tool bit life when cutting through flame cut or out of square pipe ends. Use adequate feed, .003" (.08 mm) to .006" (.15 mm) per revolution thereafter, to establish a continuous chip cut.

  • Page 27: Standard Jaw Blocks, Ramps And Spacers (8" Through 24" Pipe)

    Model 224B BEVELMASTER® 7. STANDARD JAW BLOCKS, RAMPS AND SPACERS (8" THROUGH 24" PIPE) Standard Jaw Block Spacer ID Mounting Range Ramp Assembly Assembly (3 Req’d) (3 Req’d) (3 Req’d) 6.813" thru 8.900" 48-1250 173.1 mm thru 226.1 mm 8.700" thru 10.750" 48-1250 08-0561 221.0 mm thru 273.1 mm...

  • Page 28: Extension Kit (24" Through 42" Pipe)

    TRI TOOL INC. 8. EXTENSION KIT (24" THROUGH 42" PIPE) Standard Jaw Block Spacer ID Mounting Range Ramp Assembly Assembly (3 Req’d) (3 Req’d) (3 Req’d) 24.530" thru 26.630" 48-1250 08-0561 08-0567 623.1 mm thru 676.4 mm 26.530" thru 28.620"...

  • Page 29: Standard Tool Bits

    Model 224B BEVELMASTER® 9. STANDARD TOOL BITS Tool Bit, Counterbore, 4:1 (P/N 99-1939) 8.50" to 24.00" (216.0mm to 609.6mm) DIA Range Tool Bit, Counterbore, 4:1 (P/N 99-2090) 24.00" to 42.00" (609.6mm to 1066.8mm) DIA Range Tool Bit, Beveling, 37.5° (P/N 99-0009) Tool Bit, Facing (P/N 99-0016) Tool Bits for special applications are quoted upon request.

  • Page 30: Troubleshooting

    TRI TOOL INC. 10. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 31 Model 224B BEVELMASTER® Problem: Loss of Air Power The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long. Problem: Loss of Hydraulic Power The hydraulic supply pressure is too low. The hydraulic filter is plugged. The hydraulic line size is insufficient. The hydraulic line is too long. Problem: Tool Bit does not Reach the Work Incorrect tool blocks are installed for the size of the pipe or tube being worked on.

  • Page 32: Accessories

    4. Jaw Block Extension Kit, 24" - 42" 5. Miter Mandrel Extension Kit 6. Floor Stand 7. Air Caddy 8. Spring Hanger Assembly A portable Air Caddy (FRL) is required to protect the warranty on all TRI TOOL Inc. air driven tools. 92-0763 Rev. 230210...

  • Page 33: Illustrated Parts Breakdown

    Model 224B BEVELMASTER® 13. ILLUSTRATED PARTS BREAKDOWN MODEL 224B SUB-ASSEMBLY (1 of 2) (22 EA) 92-0763 Rev. 230210...
  • Page 34 TRI TOOL INC. MODEL 224B SUB-ASSEMBLY (2 of 2) (20 EA) (33 EA) 92-0763 Rev. 230210...
  • Page 35 Model 224B BEVELMASTER® Parts List, Model 224B Sub-Assembly Item No. Part No. Description 19-0835 HOUSING, MAIN 19-0996 HOUSING, FEED 19-0868 HOUSING, MAIN, TORQUE 20-0716 SHAFT, MAIN 20-0717 SHAFT, FEED 24-1602 PLATE, LOCKING, FRONT 24-1603 PLATE, LOCKING, REAR 24-1610 PLATE, HANDLE 24-1611 PLATE, MAIN 28-0057...
  • Page 36 TRI TOOL INC. Parts List, Model 224B Sub-Assembly (continued) Item No. Part No. Description 33-0073 SCREW, CAP, 3/8-16 X 1 1/2" 33-0107 SCREW, CAP, 1/2-13 X 1 1/2" 33-1335 SCREW, SET, HALF DOG, #10-24 X 3/8" 33-1876 SCREW, BUTTON HEAD, #10-24 X 1 1/4"...
  • Page 37 Model 224B BEVELMASTER® MANDREL ASSEMBLY (P/N 06-0438) Parts List, Mandrel Assembly (P/N 06-0438) Item No. Part No. Description 13-0441 MANDREL 20-0810 SHAFT, WRENCH 31-0180 KEY, MANDREL 33-0038 SCREW, CAP, 1/4-20 X 1/2" 34-0367 WASHER, THRUST 35-0548 NUT, DRIVE 44-0501 SPACER, SHAFT 54-0375 FITTING, GREASE 33-0040...
  • Page 38 TRI TOOL INC. GEARBOX HOUSING ASSEMBLY (P/N 19-0867) Parts List, Gearbox Housing Assembly (P/N 19-0867) Item No. Part No. Description 19-0866 HOUSING, GEARBOX 29-0065 BEARING, BALL 29-0386 BEARING, BALL 31-0055 32-0206 PIN, DOWEL, 1/4" DIA X 5/8" 33-0071 SCREW, CAP, 3/8-16 X 1"...
  • Page 39 Model 224B BEVELMASTER® MANDREL HEAD ASSEMBLY (P/N 21-0545) Parts List, Mandrel Head Assembly (P/N 21-0545) Item No. Part No. Description 21-0517 HEAD, MANDREL 24-1706 PLATE ASSEMBLY, BUTT 31-0181 KEY, RAMP BLOCK 33-0039 SCREW, CAP, 1/4 - 20 X 5/8" 33-0107 SCREW, CAP, 1/2 - 13 X 1 1/2"...
  • Page 40 TRI TOOL INC. FEED STOP ASSEMBLY (P/N 42-0195) Parts List, Feed Stop Assembly (P/N 42-0195) Item No. Part No. Description 42-0194 KNOB, ASSEMBLY 34-0306 WASHER 30-0011 RING, RETAINING, EXTERNAL 92-0763 Rev. 230210...
  • Page 41 Model 224B BEVELMASTER® TOOL HOLDER ASSEMBLY Parts List, Tool Holder Assembly Item No. Part No. Description TOOL HOLDER ASSEMBLY, BEVEL/FACE (P/N 49-0394) 33-0057 SCREW, CAP, 5/16-18 X 1 1/4" 33-0530 SCREW, SET, CUP POINT, 3/8-16 X 5/8" 35-0551 NUT, T-SLOT PLATE 49-0365 HOLDER, TOOL, BEVEL/FACE TOOL HOLDER ASSEMBLY, C’BORE (P/N 49-0395)
  • Page 42 TRI TOOL INC. FOOT PEDAL VALVE ASSEMBLY (P/N 53-0079) Parts List, Foot Pedal Valve Assembly (P/N 53-0079) Item No. Part No. Description 53-0078 VALVE ASSEMBLY, FOOT PEDAL 54-0093 COUPLING, 1/2" IPIPE 54-0126 COUPLING, MALE QD TO 1/2" EPIPE 54-0132 ADAPTER, 1/2" EPIPE TO 3/4" IPIPE 54-0204 SWIVEL JOINT, 1/2"...
  • Page 43 Model 224B BEVELMASTER® HYDRAULIC MOTOR ASSEMBLY (P/N 56-0061) REF. Parts List, Hydraulic Motor Assembly (P/N 56-0061) Item No. Part No. Description 33-0106 SCREW, CAP, 1/2-13 X 1 1/4" 54-0002 ADAPTER 54-0333 COUPLER, QD, HYD., DRIPLESS, FEMALE 54-0334 COUPLER, QD, HYD., DRIPLESS, MALE 55-0156 HOSE ASSEMBLY, HYDRAULIC 56-0002...
  • Page 44 TRI TOOL INC. INLINE AIR MOTOR ASSEMBLY (P/N 57-0248) Parts List, Inline Air Motor Assembly (P/N 57-0248) Item No. Part No. Description 27-0659 ADAPTER, MOTOR 28-0278 SEAL 33-0052 SCREW, CAP, 5/16-18 X 1/2" 33-0106 SCREW, CAP, 1/2-13 X 1 1/4"...
  • Page 45 Model 224B BEVELMASTER® MODEL 224B BEVELMASTER® Parts List, Model 224B BEVELMASTER® Item No. Part No. Description 14-0085 ROD ASSEMBLY, ADJUST 30-2760 SHACKLE, ANCHOR 33-0040 SCREW, CAP, 1/4-20 X 3/4" 33-0072 SCREW, CAP, 3/8-16 X 1 1/4" 33-0108 SCREW, CAP, 1/2-13 X 1 3/4" 92-0763 Rev.
  • Page 46 TRI TOOL INC. Parts List, Model 224B BEVELMASTER® (continued) Item No. Part No. Description 34-0020 WASHER, FLAT 35-0254 42-0195 FEED STOP ASSEMBLY, MANDREL 47-1282 BRACKET, LIFTING 47-1283 BRACKET, MOUNTING NOT SHOWN 05-1347 WRENCH KIT 36-0003 WRENCH, L 3/32" HEX 36-0005 WRENCH, L, 1/8"...
  • Page 48 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 +1(916) 288-6100 • +1(800) 345-5015 www.tritool.com ©Copyright Tri Tool Inc. PN 81-0542 (04-21)

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