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Dutypoint MICROBOOST TANK Instructions For Installation, Use And Maintenance Manual
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Dutypoint MICROBOOST TANK Instructions For Installation, Use And Maintenance Manual

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PUMPS | SYSTEMS | SERVICING | KNOW - HOW
MICROBOOST
TANK
®
Installation, use and maintenance manual
DUTYPOINT.COM
DOC02 | 10-12-24

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Summary of Contents for Dutypoint MICROBOOST TANK

  • Page 1 PUMPS | SYSTEMS | SERVICING | KNOW - HOW MICROBOOST TANK ® Installation, use and maintenance manual DUTYPOINT.COM DOC02 | 10-12-24...

  • Page 2: Table Of Contents

    Connecting cables 7.3.1 Power cable 7.3.2 Control cables Electromagnetic compatibility (EMC) Electrical connections 7.5.1 Power connections 7.5.2 Control connections 7.5.3 Overall system electrical schematic Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 3 Automatic master replacement SmartTANK operation 12.1 Introduction 12.2 Electrical connections 12.3 Programming 12.4 Warnings 12.5 Alarms Alarms Warnings UKCA & CE Declaration of Conformity Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 4: Introduction

    The complete installation, use and maintenance manual of the product, constantly updated in its contents, can be downloaded by scanning the QR code shown in the product with the smartphone camera and following the relative link. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 5: Safety

    WARNING Failure to comply with the instructions may lead to loss of warranty. WARNING Keep out of the reach of children. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 6: Safety Warnings

    Failure to do so may result in damage to the unit. ELECTRICAL HAZARD Electronic boards and components may be damaged by electrostatic discharge. We therefore, recommend to don’t touch the components. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 7 Do not make interconnected grounding connections. Leakage currents may exceed 3.5 mA. It is recommended to use the reinforced ground connection if necessary. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 8: Precautions Before Commencing Work

    Disconnect and lock out the power supply, ensuring that it cannot be accidentally re-connected Check for any risk of explosion before using hand tools Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 9: Precautions During Work

    Before carrying out any work on the device, carefully read the chapter Safety [5] in the manual. WARNING Failure to comply with the instructions may lead to loss of warranty. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 10 WARNING In the event of long periods of inactivity, the pump should be emptied completely to avoid blocking and freezing the hydraulic part. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 11: Interior Spare Parts

    NRV / 5 WAY CONNECTOR PN: 41-008792-000 200x200x3mm 1/4" BSP M/F BALL Adaptor SS304 Self Colour PN: 31-010547-000 VALVE 5 Way Adaptor 1" BSP PN: 74003 PN: 41-007819-000 Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 12: Exterior Spare Parts

    FRONT COVER WASHER M4 Nylon Penny Washer FRONT COVER SCREW PN: M4Penny-Nylon M4x12mm Pozi Panhead Screw - SS PN: M4X12POZIPH MicroBOOST® TANK Front Cover PN: 81-006576-001 Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 13: Disassembly And Repair

    WARNING Failure to comply with the instructions may lead to loss of warranty. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 14: Disposal

    The presence of all components In case of problems, notify the forwarder immediately WARNING The manufacturer declines all responsibility for damage to the product due to transport. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 15: Handling

    In particular, store the pump in a place with a minimum temperature that is not below 4 °C (40 °F). Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 16: Technical Features

    The device is disconnected from the generator set before the same is stopped The device is not connected to the generator set when it is about to shut down due to lack of fuel Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 17 Maximum operating pressure 8.5 bar Maximum suction head 1.5 m Materials AISI 304 stainless steel pump, aluminum motor and inverter Tank capacity 85 L Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 18: Performance

    120 Hz 140 Hz 120 Hz Q[ l/ min] 140 Hz 120 Hz Q[ U.S. gpm] [kW] 4200r pm 3600r pm 3000r pm 2400r pm Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 19: Dimensions

    5.3. DIMENSIONS 40mm PUSH FIT WATER OVERFLOW CONNECTION 22mm HEP20 PUSH FIT FITTING WATER SUCTION CONNECTION 28mm HEP20 PUSH FIT FITTING WATER DISCHARGE CONNECTION Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 20: Cables Entry

    To ensure uninterrupted operation, the device can gradually and automatically reduce performance before shutting down following over-temperature. However, prolonged operation above the rated temperature leads to a reduction in the life of the device. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 21: Cooling

    Prolonged operation with an unprimed pump can lead to damage to the pump. 7. ELECTRICAL INSTALLATION WARNING Read the safety chapter carefully before continuing. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 22: Grounding

    Install on the AC supply: Recommended circuit Supply voltage Model Recommended fuse gG breaker ABB MCB S200 1 x 230 VAC ® S201-C10 MicroBOOST TANK Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 23: Connecting Cables

    ELECTRICAL HAZARD Use shielded cable for control cables. ELECTRICAL HAZARD Always use cables with appropriate cable lugs, which may be supplied with the product. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 24: Electromagnetic Compatibility (Emc)

    To ensure correct grounding of the shield when using shielded cables, it is recommended to use the appropriate EMC clips as shown below. 1: Cable gland 2: Lock nut 3: EMC clip 4: Shielded cable Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 25: Electrical Connections

    In order to guarantee the correct direction of rotation of the motor, respect the connections of the output phases: U - white, V - red, W - brown. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 26: Control Connections

    (double insulation) of the signal cables at least up to the dotted SELV insulated area. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 27 STATUS relay Potential-free NO1, COM1: closed contacts Relay outputs contact with Max 250 VAC, 2 A COM1 Common motor running. Max 30 VDC, 2 A Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 28 GND Positive Communication Negative Digital inputs MODBUS RTU BACnet (if available) The serial GND is Serial GND isolated from the signal GND Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 29: Overall System Electrical Schematic

    +15V TRANSDUCER BLACK 0-300mbar 4-20mA 981.07003R208 BLACK TANK INLET VALVE ¾” 230v AC (Failsafe closed) PARALLEL CONNECTION TO ADDITIONAL MICROBOOST (IF REQUIRED) MAINS SUPPLY Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 30: Commissioning

    ELECTRICAL HAZARD Before supplying power to the device, make sure you have read, understood and implemented all the safety, mechanical, and electrical installation instructions. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 31: Use And Programming

    Protect the keyboard and display from shocks. Press with fingers only on the keys and never on the display. Excessive pressure on the display and surrounding area can lead to damage. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 32: Control Via App

    App UNYCONNECT installed. The App is available for Android and iOS and may be downloaded, free of charge, from the respective online stores. Android Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 33: Initial Display

    1: BTLE on. Flashing during communication 2: Motor running 3: Motor stopped 4: Stand-by 5: Value read 6: Units of measurement 7: Alarm 8: Warning Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 34: Menu

    In case of loss of the password, contact the technical support service to obtain the universal password. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 35 Menu of parameters for analog and digital inputs and IN/OUT parameters Installer outputs Menu of parameters for connectivity and external Connectivity parameters Installer communication. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 36: Control Parameters

    Enabling the setting of the set value via analog input 3. ON/OFF P002 Set value 3 bar Value that you want to keep constant. p = XXX.X [bar] Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 37 This parameter communicates by how much the P003 Delta start measured value must fall from the set value for the p = XXX.X [bar] previously stopped pump to be restarted. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 38 • Direct: as the pump speed increases, the measured value P056 PI control DIRECT increases. Direct/Reverse • Reverse: as the pump speed increases, the measured value decreases. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 39 5. Change password1 By pressing the ENT key it is possible to change the Press ENT installer level password (level 1) (default 001). Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 40: Motor Parameters

    Change By pressing the ENT key it is possible to change the advanced level password (level 2) password2 (default 002). Press ENT Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 41: In/Out Parameters

    • Higher value. The maximum value between the measurements of the two sensors is considered. • Lower value. The minimum value between the measurements of the two sensors is considered. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 42 = XX [s] Change By pressing the ENT key it is possible to change the installer level password (level 1) password1 (default 001). Press ENT Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 43: Connectivity Parameters

    If the flow remains zero for longer than the delay set for digital input 2, the inverter will stop the pump again. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 44: Constant Pressure Operation

    If the set pressure in the inverter is 60 psi, the pre-charge pressure of the pressure vessel should be approx. 48 psi NOTE The pre-charge pressure must be adjusted with the system completely unpressurised. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 45: Electrical Connections

    Ensure the suction isolation valve is opened again before turning the pump back on NOTE If the pump is drained of water during the process, it may need re-priming (refer to section 6.4). Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 46: Connecting Multiple Microboost ® Tank's In Parrallel

    One inverter is configured as master (address 00) whereas the others are configured as slaves (ad- dresses 01 to 07). NOTE Each inverter must be equipped with its own pressure sensor. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 47: Cascade Operating Principle

    11.2.3. ELECTRICAL CONNECTIONS MASTER: 0 SLAVE: 1 SLAVE: N COMBO COMBO COMBO S1+ S1- S1+ S1- G S1+ S1- G Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 48: Electrical Hazard

    Devices excluded from the alternation parameters Alternance will receive a starting priority based on their address. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 49: Automatic Master Replacement

    In order to enable automatic master changeover, parameter P043 Autorestart must be set to ON. Do not touch the keypad of the devices during the master replacement process, otherwise the master change process will be interrupted. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 50: Smarttank Operation

    Check that the analog input AN4 is correctly configured as a 4-20 mA analog input via jumper on the control board (if available) or via resistor 511 Ohm 1%, 600 mW connected between terminals AN4 and 0V. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 51: Programming

    In the case of two pumps in COMBO, if the value of this parameter is set greater than 0, the stop of a pump for A21 LOW LEVEL does not involve stopping the other pump. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 52: Warnings

    • If only one sensor is connected to analog input 1, try to connect • Disconnecting the power supply it to analog input 2. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 53 • Automatic reset if parameter • In the case of a permanent magnet motor, check that the load is P043 Autorestart = ON not subjected to passive movement. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 54 • Alarm reset by STOP key. • Check the value of the power supply voltage both under no load • Disconnecting the power supply and load conditions. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 55 • Check the hydraulic causes that lead to the alarm condition. alarm value. • Check that the sensor is working properly. Reset mode: • Automatic reset Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 56 • Check the value set for the parameter P129 PT alarm. Reset mode: • Automatic reset when the temperature falls below the parameter P130 PT restart. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 57: Warnings

    DERATE • Check the value set for the parameter P128 PT Warning. and the device reduces the motor frequency to keep the temperature down. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

  • Page 58: Ukca & Ce Declaration Of Conformity

    ® Installation, use and maintenance manual 15. UKCA & CE DECLARATION OF CONFORMITY We: Dutypoint Limited. Of: Quedgeley West Business Park, Gloucester, Gloucestershire, United King- dom in accordance with the following directives and Statutory Instruments where applicable: 2006/42/EC: Machinery Directive S.I.
  • Page 59 MicroBOOST TANK ® Installation, use and maintenance manual TALK TO THE TEAM 01452 300110 ENQUIRIES@DUTYPOINT.COM DUTYPOINT.COM Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

This manual is also suitable for:

Microboost max31-009260-000