Dutypoint MINIBREAK CAT 5 TANK AND BOOSTER SET Operation & Maintenance Manual

Dutypoint MINIBREAK CAT 5 TANK AND BOOSTER SET Operation & Maintenance Manual

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PUMPS | SYSTEMS | SERVICING | KNOW - HOW
MINIBREAK CAT 5 TANK
AND BOOSTER SET
Operation & maintenance manual
DOC-MB2OM2403
DUTYPOINT.COM

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Summary of Contents for Dutypoint MINIBREAK CAT 5 TANK AND BOOSTER SET

  • Page 1 PUMPS | SYSTEMS | SERVICING | KNOW - HOW MINIBREAK CAT 5 TANK AND BOOSTER SET Operation & maintenance manual DOC-MB2OM2403 DUTYPOINT.COM...
  • Page 2: Table Of Contents

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual CONTENTS About us Introduction Warning Safety warnings Precautions before commencing Installation instructions Water supply and system connection Pipework and mechanical components Volt free contacts – pump running Commissioning Electrical connection...
  • Page 3: About Us

    Applied knowledge. Shared know-how. Fearless innovation. Together, we are Dutypoint. Since 1976, we’ve been building up industry-defining expertise in fluid technology. This knowledge means we solve complex challenges with straightforward solutions that are built around meeting and exceeding our clients’ needs. We approach everything with the same philosophy:...
  • Page 4: Safety Warnings

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 4. SAFETY WARNINGS Instruction for safe use: This product has been designed to boost cold water to the operating conditions shown and create an air gap arrangement that provides category 5 backflow protection.
  • Page 5: Precautions Before Commencing

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 5. PRECAUTIONS BEFORE COMMENCING WORK Ensure that the following safety precautions are complied with before commencing work: Ensure all safety guards are in place and secure. Ensure you have a clear path of exit.
  • Page 6: Installation Instructions

    FAILURE TO DO SO MAY LEAD TO IMPROPER INSTALLATION. 8. WATER SUPPLY AND SYSTEM CONNECTION Connect the Dutypoint MiniBREAK tank booster water inlet 15 mm compression (right side of cabinet) to a suitable water supply. The inlet should be provided with an isolation valve to aid maintenance, alongside a rubber return bush to securely maintain the pipe in position and ensure a sealed connection.
  • Page 7: Pipework And Mechanical Components

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual Extend the 22 mm plastic overflow pipe from the right-hand side of the unit to a position where an overflow will be noticed and rectified. The installer is responsible for ensuring that the overflow can keep up with the incoming water volume;...
  • Page 8: Electrical Connection

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 12. ELECTRICAL CONNECTION Never make any connections in the unit unless the electricity supply has been switched off. The unit must be connected to an external mains switch with a minimum contact gap of 3 mm in all poles.
  • Page 9: Heater And Thermostat Wiring Diagram

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 13. HEATER AND THERMOSTAT WIRING DIAGRAM *Only applicable when MB1-FPKIT is ordered (not included in standard MiniBREAK). Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110...
  • Page 10: Maintenance

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 14. MAINTENANCE User to disconnect and lock out power source when working on the unit. Operation When a draw-off point connected to the system is opened, the pressure will start to fall, and the pump will start to pressurise the system.
  • Page 11: Dimensional Drawing

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 15. DIMENSIONAL DRAWING Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 12: Specification

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 16. SPECIFICATION Power Input Model (kW) Current Single-phase 0.37 2.5 A [l/m] 23.5 12.5 17. DECLARATION OF CONFORMITY Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110...
  • Page 13: Waste Electrical And Electronic Equipment

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 18. WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT Disposal At the end of its working life, this product should not be disposed of with standard household waste but rather dropped off at a collection point for the disposal of Waste Electrical and Electronic Equipment (WEEE) for recycling.
  • Page 14: Appendix

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 20. APPENDIX MA15 Electronic Pump Controller Operating Instructions Applications The MA15 controller, which incorporates dry-running protection, is intended for mounting on pumps. It is used to automatically operate pumps in small water supply systems in single-family houses and blocks of flats, for garden watering, etc.
  • Page 15 MiniBREAK cat 5 tank and booster Set Operation & maintenance manual When pumping from a well, borehole, etc., a non-return valve must always be fitted to the pump’s suction pipe. It is recommended that the pump/unit be connected to the piping system by means of unions.
  • Page 16: Electrical Connection

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 22. ELECTRICAL CONNECTION Never make any connections in the terminal box of the unit unless electricity supply has been switched off. The unit must be connected to an external mains switch with a minimum contact gap of 3 mm in all poles.
  • Page 17: Normal Operation

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 24. NORMAL OPERATION Open a tap The unit starts the pump. The pump runs as long as water is consumed. Close the tap. The unit stops the pump at maximum pump pressure.
  • Page 18: Fault Finding Chart

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 28. FAULT FINDING CHART Before starting work on the pump/unit, make sure that the electricity supply has been switched off and that it cannot be accidentally switched on. Fault...
  • Page 19: Pqam60 Manual

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 30. PQAM60 MANUAL PERFORMANCE RANGE INSTALLATION AND USE • Flow rate up to 50 l/min (3m The PQA pumps are recommended for pumping • Head up to 90 m...
  • Page 20: Characteristic Curves And Performance Data

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 31. CHARACTERISTIC CURVES AND PERFORMANCE DATA PQA90 PQA70 PQA72 PQA60 PQA50 3.5 m Flow (Q) Model Power (P2) Single-phase Three-phase (l/s) 0.03 0.08 0.16 0.25 0.33 0.42 0.46 0.53 0.63 0.75 0.83 ▲...
  • Page 21: Characteristics

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 32. CHARACTERISTICS Pos. Component Construction characteristics Pump body PPS complete with threaded metallic port inserts in compliance with ISO 228/1 Body plate Brass Motor bracket Aluminium with brass insert (patented), reduces the risk of impeller seizure...
  • Page 22: Dimensions And Weight

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 33. DIMENSIONS AND WEIGHT PQA 50-60 PQA 70-72-90 Weight Model Ports Dimensions (mm) (kg) Single-phase Three-phase PQAm 50 PQA 50 72.5 13.5 94 | 100 55.5 PQAm 60 PQA 60 ½”...
  • Page 23: Warranty

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 34. WARRANTY Full warranty, including accidental damage, covers booster sets, pressurisation units, and glanded circulation pumps only in mainland England and Wales. 24-month warranty commences from the date of despatch. To receive the full 24 months warranty cover, the commissioning must be carried out in the first 12 months from the date of despatch.
  • Page 24: Notes

    MiniBREAK cat 5 tank and booster Set Operation & maintenance manual 35. NOTES Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
  • Page 25 MiniBREAK cat 5 tank and booster Set Operation & maintenance manual TALK TO THE TEAM 01452 300110 ENQUIRIES@DUTYPOINT.COM DUTYPOINT.COM Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...

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