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Summary of Contents for Dutypoint Q-30F
- Page 1 PUMPS | SYSTEMS | SERVICING | KNOW-HOW QUANTUM PRESSURISATION UNIT Operation & Maintenance Manual Q-30F, QHP-60F, QHP-80F, QP-30F, QPHP-60F + QPHP-80F Models: DUTYPOINT.COM...
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Page 2: Table Of Contents
13. HYDRAULIC COMMISSIONING ............................18 13.1 Float Valve Setting ................................... 18 13.2 Bleeding Pumps ....................................18 13.3 Forcing Pumps to Run ................................20 13.4 Initial Start-up ..................................... 21 Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... - Page 3 14.9 Wiring Diagram ....................................27 14.10 Spare Parts ......................................28 16. PART LIST ......................................29 17. TROUBLESHOOTING ................................. 29 18. WARRANTY ......................................31 19. NOTES ........................................32 Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
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Page 4: Customer Details
It is highly recommended that this equipment be commissioned by a Dutypoint-trained engineer. Any damage or loss incurred through incorrect commissioning by an unapproved engineer will not be covered by the warranty. If you wish for Dutypoint to arrange commissioning or service, please contact us. Call 01452 300110 or email enquiries@dutypoint.com... -
Page 5: Commisioning Record
Vac Sensor Max Voltage (10 for MAmp) Service Reminder litres Gas Pre-Charge Expansion Vessel Volume Safety Relief Valve Setting Date Engineers Signature Date Customers Signature Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 6: About Us
Applied knowledge Shared know-how Fearless innovation Together, we are Dutypoint. Since 1976, we’ve been building up industry-defining expertise in fluid technology. This knowledge means we solve complex challenges with straightforward solutions that are built around meeting and exceeding our clients’ needs. We approach everything with the same... -
Page 7: About This Manual
It is recommended to read all parts of this manual before undertaking any work on the equipment. 7.1 Conventions Used in this Manual CAUTION - Important information intended to prevent damage to the equipment, system or property. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 8: Equipment Overview
(5) as the primary backflow protection. The pressurisation unit is connected into the heating system (6) via an isolation valve (7). Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 9: Installation
This point of connection should be in the system return, on the suction side of the circulation pump. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 10: Typical Installation Diagram
Quantum Pressurisation Unit Installation and Operating Manual 9.2 Typical Installation Diagram 9.3 Quantum Clearance and Connection Requirements – Floor Standing unit Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 11: Electrical Power Supply
All electrical connections must be carried out by a suitably qualified and competent person. The mains power supply to the pressurisation unit must be connected into the fused terminal block as shown below: Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... - Page 12 This equipment can be damaged by the high voltages produced by electrical installation testing equipment. When performing electrical installation tests, the equipment must be isolated from the supply. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
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Page 13: Micro Controller
Pressurisation unit and the BMS. 12. COMMISSIONING It is highly recommended to have this equipment commissioned by a Dutypoint approved engineer. Any damage or loss incurred through incorrect commissioning by an unapproved engineer will not be covered by the warranty. -
Page 14: Pre-Commissioning Checklist
The following image shows the front of the pressurisation unit digital controller. 4 buttons are provided for programming, and an LED display which shows scrolling messages. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 15: Controller Programming
(SET) & (-) buttons together to move back an option is you made an error. Once the programming is complete press and hold the (SET) button for few seconds to save the settings. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 16: Program Parameter List
Hours Run for P1 Topup Counter for P2 used for Topup 52 (*) 53 (*) Hours Run for P2 Topup 54 (*) Total Hours run P1 (inc Degassing) Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... - Page 17 Monitored, larger pump/motor contactor etc) Pump Current Min Level Current Sense Periodic Pulse Pressure Sensor Max Pressure Pressure Sensor Min Volts Voltage Pressure Sensor Max Volts Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
- Page 18 ID Number Review Logs 50 (*) P1 Topup Count Counter for P1 used for Topup 51 (*) P1 Topup Hours Hours Run for P1 Topup Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
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Page 19: Hydraulic Commissioning
Make sure that the internal isolation valve within the pressurisation unit is closed. Failure to do this may cause injury or damage to the equipment, system or property. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... - Page 20 Installation and Operating Manual Locate the bleed screw on the pump. The following diagrams show examples of typical bleed screw locations for most pumps: Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
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Page 21: Forcing Pumps To Run
¼ Anti-clockwise and lift the plug above the gap. Once water slip out push back cap by ¼ turn clockwise. 13.3 Forcing Pumps to Run Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 22: Initial Start-Up
Once the required system pressure has been reached, the controller will display the current system pressure. The unit is now in normal operation. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 23: Testing
Type of Unit Vessel size (Litres) Quantum – 4 x 1000 Q-30F, QHP-60F, QHP-80F, QP-30F, QPHP-60F + QPHP-80F 14. OPERATION Once commissioned, the pressurisation unit should operate without any user intervention. Under normal operating conditions, the display will show the current system pressure in Bar. -
Page 24: Fault Codes
To shut down the pressurisation unit, please follow the steps below: Isolate the electrical power supply to the pressurisation unit Isolate the mains water supply to the pressurisation unit Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 25: Start-Up Procedure
Check the digital display for fault codes Check for signs of leakage (e.g. water, mineral deposits, corroded components/cabinet) Check the break tank overflow for signs of water discharge Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 26: Interrogate Controller
To test the operation of the break tank low level float switch, reach into the break tank and gently push the float switch down into the horizontal position. The digital controller should now display a <LOW H20> fault. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 27: Check Break Tank Water Condition
If any faults are identified during these checks, please refer to the Troubleshooting section of this manual. If replacement parts are required, please refer to the Spares section for part codes. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 28: Wiring Diagram
Quantum Pressurisation Unit Installation and Operating Manual 14.9 Wiring Diagram Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 29: Spare Parts
Due to continuing development and minor design changes, some components may be changed without notice. Therefore, the drawings may not accurately reflect the current production design. If in any doubt about the compatibility of replacement parts, please contact Dutypoint. *Image for indication only Kit NO... -
Page 30: Part List
The expansion vessel has failed or Check the expansion vessel pre- lost its pre-charge charge and re-charge if necessary The expansion vessel is undersized Review the expansion vessel Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... - Page 31 The unit is undersized for the system c. Review unit selection The FLOOD LIMIT time is too short. Consult Dutypoint The PUMP TYPE option is set Review PUMP TYPE setting incorrectly. P1 and/or P2 FAIL is displayed...
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Page 32: Warranty
If commissioning is not carried out, the warranty period will remain at 12 months from the date of despatch. A servicing visit must be completed within 12 months from the date of commissioning. Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... -
Page 33: Notes
Quantum Pressurisation Unit Installation and Operating Manual A servicing visit is not included. Please allow 2-3 weeks’ notice to schedule a commissioning visit. 19. NOTES Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com... - Page 34 Quantum Pressurisation Unit Installation and Operating Manual TALK TO THE TEAM 01452 300110 ENQUIRIES@DUTYPOINT.COM DUTYPOINT.COM Unit A, Quedgeley West Business Park, Gloucester GL2 4PA dutypoint.com + 44 (0) 1452 300110 enquiries@dutypoint.com...
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