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Clarke POWER IG8000 Operation & Maintenance Instructions Manual
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Clarke POWER IG8000 Operation & Maintenance Instructions Manual

7.5kw inverter generator
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7.5KW INVERTER GENERATOR
MODEL NO: IG8000
PART NO: 8877135
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
DL1023

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Summary of Contents for Clarke POWER IG8000

  • Page 1 7.5KW INVERTER GENERATOR MODEL NO: IG8000 PART NO: 8877135 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL1023...
  • Page 2 Should any loss or damage be apparent, please contact your CLARKE dealer immediately. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.

  • Page 3: Safety Symbols

    GENERAL SAFETY RULES & SYMBOLS SAFETY SYMBOLS Read Instruction DANGER - highly manual before use flammable liquid. Caution - The user Engine and exhaust should be aware of become hot during a general hazard use - DO NOT touch Dangerous voltage. Poisonous fumes - DO Risk of electric NOT use in an...

  • Page 4: Work Area

    WORK AREA 1. ALWAYS use in a well ventilated area. 2. ALWAYS position the exhaust outlet away from people. 3. NEVER use indoors or in a confined space. 4. ALWAYS keep children away from the generator. POSITIONING THE GENERATOR 1. ALWAYS leave a least a 1m gap between the generator and any surrounding building or structures.

  • Page 5: Additional Safety Rules For Generators

    4. ALWAYS ground the generator before using it to maximise safety, see ‘Ground The Generator’ section on pages 15. 5. ALWAYS use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. Extension cords with an in-line GFCI are recommended for these operations.

  • Page 6: Generator Overview

    GENERATOR OVERVIEW Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

  • Page 7: Control Panel Overview

    CONTROL PANEL OVERVIEW NO DESCRIPTION NO DESCRIPTION Fuel Gauge, Voltage & Load 13A, AC 230V 3 Pin Plug Outlets Display Low Idle Switch Parallel Operation Outlet DC 5V USB Outlet 10 Ground Earthing Point DC 12V Adaptor Outlet & 11 Fuel Switch 9A Circuit Protector 13A Circuit Breaker x 2 12 Main SW Switch ON/OFF Button...

  • Page 8: Before Using The Generator

    UNPACKING Unpack your generator and check to ensure the following items are present. Should there be any deficiency or damage caused during transit contact your CLARKE dealer immediately. NO DESCRIPTION NO DESCRIPTION Tool Pouch 12 Volt D.C. output lead assembly with positive (red, ‘+’) and...

  • Page 9: Know Your Generator

    NOTE: The Parallel Operation Kit is not supplied with this generator. Contact your CLARKE dealer for more information. CIRCUIT BREAKERS The circuit breakers protect the individual AC and DC circuits. The...

  • Page 10: Connecting Electrical Devices

    CONNECTING ELECTRICAL DEVICES Follow the steps below to properly connect your device(s) to the generator. 1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilise the speed and voltage output. 2. Select the device with the highest wattage and make sure it is turned off. Plug the device into the generator and then turn the device on.
  • Page 11 NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described. The chart below serves as a reference for the estimated wattage requirements of common electrical devices. however, DO NOT solely reply on this chart, all electronics and appliances are built differently, ALWAYS check the wattage listed on the electrical device before consulting this chart: Tool/Appliance...

  • Page 12: Generator Preparation

    GENERATOR PREPARATION STEP 1 - ADD/CHECK OIL THE GENERATOR IS SHIPPED WITHOUT OIL ADDED. NOTE: The user must add the proper amount of oil before operating the generator for the first time. The oil capacity of the engine crankcase is 1litre (35.2 fl.oz). NOTE: Depending on outside working temperature, to find...
  • Page 13 NOTE: Used engine oil should be disposed of at an approved disposal site. See local authority recycling for more information. For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The generator is equipped with a low oil sensor and will not start without a sufficient amount of oil.

  • Page 14: Step 3 - Connect The Battery

    WARNING: ENSURE THERE IS ADEQUATE FUEL IN THE TANK WHEN USING THE GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE. To add petrol, follow these steps: 1. Make sure the generator is shut OFF and on a level surface.

  • Page 15: Step 4 - Ground The Generator

    To connect the battery, follow these steps: 1. Loosen the screws to the right side maintenance cover. Remove cover and set aside. 2. Connect the red wire to the positive (+) terminal first, then connect the black wire to the negative (-) terminal.

  • Page 16: Starting Your Generator

    STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the ‘Generator Preparation’ section (pages 12-15) of this manual. WARNING: GENERATOR EXHAUST EMISSIONS CONTAINS CARBON MONOXIDE (CO). THIS IS A POISONOUS GAS YOU CANNOT SEE OR SMELL.
  • Page 17 3. Turn the FUEL SWITCH to the ‘ON’ position as shown. After completing steps 1 to 3, there are three ways to start the generator, either by Electric One Button Start, Remote Control or Manual Recoil Start, as follows: ELECTRIC ONE BUTTON START & REMOTE CONTROL 1.
  • Page 18 MANUAL RECOIL START NOTE: Use the Recoil Starter when the battery voltage is too low to turn the starter motor. 1. Pull the Starter Grip lightly until you feel resistance; then pull briskly in the direction of the arrow as shown. NOTE: DO NOT allow the grip to snap back after starting;...

  • Page 19: Maintenance

    Please perform maintenance checks and operations according to the Maintenance Schedule below. If there are any questions about the maintenance procedures listed in this manual, please contact the CLARKE service centre. WARNING: NEVER PERFORM MAINTENANCE OPERATIONS WHILE THE GENERATOR IS RUNNING. BEFORE MAINTENANCE OR SERVICING THE...

  • Page 20: Air Filter Maintenance

    IMPORTANT GENERATOR MAINTENANCE TIPS: • Drain the carburettor after each use and before storage to prevent it from clogging. • DO NOT store the generator with fuel inside the tank for more than 2 months - fuel will go bad. •...

  • Page 21: Spark Plug Maintenance

    NOTE: Running the engine with a dirty, damaged or missing air filter element can result in danger to the operator and cause the engine to wear out prematurely. SPARK PLUG MAINTENANCE The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation.

  • Page 22: Spark Arrestor Maintenance

    SPARK ARRESTOR MAINTENANCE Inspect and clean the spark arrestor every 100 hours of operation (refer to recommended maintenance schedule). The spark arrestor is located outside the muffler, which gets very hot during operation. Allow the engine and the muffler to cool completely before servicing the spark arrestor. TO INSPECT AND CLEAN THE SPARK ARRESTOR: 1.

  • Page 23: To Change The Engine Oil

    TO DRAIN THE CARBURETTOR 1. Loosen the right maintenance cover knobs, and remove the cover from the side panel. 2. Turn the Main Switch to the Start/Run position. 3. Remove the battery. 4. Prepare an approved petrol storage container and position it directly under the carburettor drain screw to catch the fuel.

  • Page 24: Transporting The Generator

    4. Reach under the generator and remove the black rubber seal located below the oil drain plug. 5. Remove the oil fill cap/dipstick. 6. Remove the other black rubber seal located in the front of the oil drain plug. 7. Use a spanner to remove the oil drain plug and allow the oil to drain completely.

  • Page 25: Storing The Generator

    STORING THE GENERATOR Shut off the generator and allow the unit to cool to room temperature before storing it. NEVER place any type of storage cover on the generator while it is still hot. DO NOT obstruct any ventilation openings. Follow the procedures below for properly storing your generator.

  • Page 26: Environmental Recycling Policy

    NOTE: If storing petrol in a suitable container for later use, make sure the petrol has been treated with fuel stabilizer according to the stabilizer manufacturers instructions. WARNING: STORE THE GENERATOR UPRIGHT IN A COOL AND DRY LOCATION, AWAY FROM SOURCES OF HEAT, OPEN FLAMES, SPARKS OR PILOT LIGHTS.

  • Page 27: Specifications

    SPECIFICATIONS CLARKE part no 8877135 IG8000 Engine Engine Model SC460 Fuel Type Unleaded Petrol (E10) Displacement (cc) 459 (16HP) Start system Electric, Remote Control & Hand Recoil Fuel tank capacity (L) Fuel consumption (L/Hr) Maximum run time @75% Load 8 hours 15 mins...

  • Page 28: Troubleshooting

    Drain fuel. Refuel with fresh treating or draining petrol, or petrol (see pages 22-23) refueled with bad petrol Dirty fuel filter Replace fuel filter or contact the CLARKE service department Engine lacks Dirty air filter Check air filter element. power...
  • Page 29 GFCI system has activated (if Reset the GFCI used) Item plugged in is defective Try a different device. If this does not solve your problem contact the CLARKE service department. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

  • Page 30: Parts Lists And Diagrams

    PARTS LISTS AND DIAGRAMS MACHINE CORE COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 31 ITEM DESCRIPTION Engine Air Filter Holder Temperature Sensor Muffler Exhaust Lower Hood Assembly Muffler Lower Cover Plate Hexagon Flange Bolt Motor Exhaust Hood Hexagon Flange Bolt Hexagon Flange Bolt Muffler Assembly Muffler Washer Spring Washer Flange Nut Washer Hexagon Flange Bolt Muffler Exhaust Upper Hood Assembly Hexagon Flange Bolt Washer...
  • Page 32 BASE PLATE COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 33 ITEM DESCRIPTION Support Plate Hexagon Flange Bolt Inverter Absorber Washer Oil Plug Shock Absorber Flange Nut Shock Absorber Grounding Cable Clamp Nut Flange Nut Axle Wheel Assembly Axle Hexagon Flange Bolt Washer Bushings Brake Components Hexagon Flange Bolt Battery Box Battery Battery Band Negative Charging Cable...
  • Page 34 RACK COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 35 ITEM DESCRIPTION Bracket - Right Bracket - Left Flange Nut DC Voltage Regulator Hexagon Flange Bolt Hexagon Flange Bolt Right Frame Beam Front/Back Upper Beam Front Lower Beam Control Panel Assembly Hexagon Flange Bolt Hood Assembly Inverter Fixing Bracket - Left Inverter Fixing Bracket - Right Hexagon Flange Bolt Inverter Parts...
  • Page 36 OVERLAY COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 37 ITEM DESCRIPTION Fuel Tank Assembly Fuel Tank Seal Self Tapping Screw Upper Cover Assembly Hexagon Flange Bolt Rubber Sleeve, Handle Handle Assembly Handle Assembly Rubber Sleeve, Handle Hexagon Flange Bolt Filter Assembly Fuel Pipe Clamps Clamps Hexagon Flange Bolt Left Window Plate Assembly Left Panel Assembly Right Panel Assembly Oil Plug...

  • Page 38: Handle Components

    HANDLE COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 39 ITEM DESCRIPTION Nylon Nut Hexagon Flange Bolt Handle Fixing Pin Flange Nut Handle Assembly Rubber Sleeve, Handle Rubber Plug Left Fixing Bracket, Handle Right Fixing Bracket, Handle Movable Pin Fastening Spring Handle Component Hexagon Flange Bolt Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 40 DECLARATION OF CONFORMITY - UKCA Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

  • Page 41: Declaration Of Conformity (Ce)

    DECLARATION OF CONFORMITY - CE Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 42 CLARKE GENERATOR RANGE 0.8kW Petrol Inverter 1.8kW Petrol Inverter 2.2kW Petrol Inverter Generator - IG950D Generator - IG2000D Generator - IG2200A •1 x 230V, 13A Socket •2 x 230V, 13A Socket •2 x 230V, 13A Socket •1 x 12V DC, 4A Socket •1 x 12V DC, 5A Socket...
  • Page 43 CLARKE GENERATOR ACCESSORIES 110V Yellow Generator 230V Blue Generator 20 Litre Fuel Can - Plug - GP32/1 Plug - GP32/2 Green •110V 32A Generator •230V 32A Generator •0.8mm Thick Steel Plug Plug Construction •Part No. 6160720 •Part No. 6160730 •Locking Pin on Cap •Part No.

This manual is also suitable for:

8877135Ig8000