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Clarke POWER IG2300 Operation & Maintenance Instructions Manual

Clarke POWER IG2300 Operation & Maintenance Instructions Manual

2200w inverter generator

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WARNING: Do not use the generator without reading this manual
2200W INVERTER GENERATOR
MODEL NO: IG2300
PART NO: 8877121
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
DL0724

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Summary of Contents for Clarke POWER IG2300

  • Page 1 WARNING: Do not use the generator without reading this manual 2200W INVERTER GENERATOR MODEL NO: IG2300 PART NO: 8877121 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL0724...
  • Page 2: Environmental Protection

    INTRODUCTION Before you use this product, read this manual and follow the instructions carefully. In doing so you will ensure the safety of yourself and others around you, and you can also expect your purchase to give you a long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase.
  • Page 3: Specifications

    SPECIFICATIONS Engine Engine Model KM152F Type Petrol Displacement (cc) 5200 Ignition type T.C.I Fuel tank capacity (L) Fuel Consumption at 3/4 Load (L/h) Maximum run time at 3/4 load (h) Approx. 6h 15m Engine oil capacity (L) 0.35 Emissions (g/kWh) CO, HC, NOx 245.89, 5.07, 3.89 Guaranteed sound power (LWA dB) Generator...
  • Page 4: General Safety Rules

    GENERAL SAFETY RULES WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED WORK AREA 1. ALWAYS use in a well ventilated area. 2. ALWAYS position the exhaust outlet away from people. 3. Read these safety instructions before using the equipment. 4.
  • Page 5: Additional Safety Rules For Generators

    4. Make sure you ground (earth) the generator (See pages 9-10). ADDITIONAL SAFETY RULES FOR GENERATORS 1. ALWAYS make sure the applied load does not exceed the generator rating. Overloading the generator is dangerous and could cause serious damage. 2. ALWAYS turn off and disconnect any appliance from the generator when carrying out any maintenance.
  • Page 6: Safety Symbols

    SAFETY SYMBOLS The following safety symbols are shown on the product or it’s packaging. Please read all of the safety and operating instructions carefully before using this product. Read instruction Hot surface - DO NOT manual before use. TOUCH Dangerous Voltage - Poisonous fumes - DO Risk of Electrocution.
  • Page 7 OVERVIEW - CONTROLS & OUTLETS NO DESCRIPTION NO DESCRIPTION OFF/ON/CHOKE Fuel Switch DC Protector ON/OFF Switch Economy Control Switch 2 Pin 12V/8.3A DC Outlet Reset Button 2 x 3 Pin 13A 230V AC Outlets Oil Alarm, Overload & Output Earth Connection Point Indicator Lights Parts &...
  • Page 8: Unpacking And Assembly

    UNPACKING AND ASSEMBLY Unpack your generator and check the following items are present. Should there be any missing or damaged during transit contact your CLARKE dealer. 1 x 2200 Watt Inverter Generator 1 x 12 Volt Crocodile Clip Lead Assembly...
  • Page 9: Before Using The Generator

    BEFORE USING THE GENERATOR IMPORTANT: Generators should ALWAYS be earthed. Make sure you earth the generator. Before using your generator check that the generator is: • In good condition and free from any damage. • Clean and free from fuel or oil spillage. •...
  • Page 10: Checking And Adding Engine Oil

    • DO NOT fill above the max level mark. • We recommend the use of SAE10W-30 oil in this generator. (CLARKE part number 3050845) • DO NOT tilt the generator when adding engine oil. This could result in overfilling and damage to the engine.
  • Page 11: Checking & Adding Fuel

    CHECKING & ADDING FUEL WARNING: MAKE SURE THERE IS FUEL IN THE TANK WHEN USING THE GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE. WARNING: FUEL IS HIGHLY FLAMMABLE AND POISONOUS. WARNING: SEE GENERAL SAFETY RULES ON PAGE 4 AND READ THEM CAREFULLY BEFORE REFUELING.
  • Page 12: Using Your Generator

    USING YOUR GENERATOR STARTING THE ENGINE 1. Remove all connections from the AC & DC sockets. 2. Check that the generator is correctly earthed, see pages 9 - 10 3. Hold the fuel tank cap so that it will not move and turn the fuel tank vacuum relief valve knob to the ‘ON’...
  • Page 13: Economy Control Switch

    (see item 4, page 7) may light up for a few seconds, this is normal. If the overload indicator is still lit after 5 seconds, stop the engine and contact your CLARKE dealer or the CLARKE Service Department.
  • Page 14: Connecting Electrical Devices

    ‘O’ (HIGH-SPEED MODE): The engine will run at the rated speed regardless of whether a load is connected or not. The switch should be in the ‘O’ position if you are using electrical devices that require a large starting current such as compressors or water pumps. CAUTION: THE ECONOMY CONTROL DOES NOT WORK EFFECTIVELY IF THE ELECTRICAL APPLIANCE REQUIRES ‘BURSTS’...
  • Page 15 DC POWER (TOPPING UP CAR BATTERIES) WARNING: FOR YOUR SAFETY PERFORM THE FOLLOWING INSTRUCTIONS IN THE ORDER SHOWN. WARNING: YOU SHOULD ONLY USE THIS GENERATOR TO ‘TOP UP’ THE BATTERY AS TRYING TO CHARGE A COMPLETELY FLAT BATTERY MAY CAUSE THE FUSE TO BLOW. 1.
  • Page 16: Overload Reset

    turns ‘OFF’. If the DC protector turns off again, stop using the device immediately. OVERLOAD RESET If the overload protector activates, wait for a few minutes and then press the reset switch shown on the right. INDICATOR LIGHTS OUTPUT The output indicator (Green) will remain on during normal operation.
  • Page 17: Shutting Down The Generator

    SHUTTING DOWN THE GENERATOR To stop the generator simply turn the OFF/ON/ CHOKE Fuel Switch anti-clockwise to the ‘OFF’ position, as shown. NOTE: Turn off any electric devices. NOTE: Set the economy control switch to the ‘O’ - HIGH SPEED MODE’ position.
  • Page 18: Maintenance

    • DO NOT fill above the max level mark (0.35 litres) • We recommend the use of SAE10W-30 oil in this generator. (CLARKE part number 3050845) 5. Replace the oil filler cap and maintenance panel. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 19 3. Remove the air filter cover. 4. Remove the air filter element. 5. If the air filter is damaged contact the CLARKE spare parts department for a replacement. • If the filter is dirty, wash it in a solution of warm water and mild detergent and then rinse thoroughly.
  • Page 20 • Leave the filter to dry completely. Once it is dry immerse the filter in clean engine oil and squeeze the filter to remove excess oil. 6. Replace the filter into its original position and replace and secure the air filter cover.
  • Page 21 1. Remove the fuel tank cap. 2. Lift out the filter inside. 3. Clean the filter with solvent. If the filter is damaged, contact CLARKE Spare Parts department 020 8988 7400 for a replacement. 4. Replace the filter and fuel tank cap.
  • Page 22: Troubleshooting

    Move generator to a level surface surface to prevent low oil shutdown from triggering Engine needs maintenance Contact the CLARKE service department for more information Generator was tilted when Remove spark plug, turn engine adding oil or shipped side switch to the OFF position then pull...
  • Page 23 Short circuit in one of the Try disconnecting any faulty or connected devices short circuited electrical loads If this does not solve your problem, please contact the CLARKE Service Department. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 24 EXPLODED DIAGRAM - ENGINE Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 25: Parts List - Engine

    PARTS LIST - ENGINE Description Description Recoil Starting Assembly Valve Lifter Nut (M12 x 1.25mm) Push Rod Starting Pulley Piston Flywheel Circlip (Piston Pin) Rotor Piston Pin Stator Connecting Rod 35mm Flip-Flop Big End Air Filter Bolt Damping Base Crankshaft Bolt (M6 x 30mm) Oil Seal Recoil Starter Housing...
  • Page 26 Bolt Nut (M6 x 8mm) Exhaust Pipe Connector Valve Rocker Arm Waste Pipe Valve Rocker Arm Shaft Crankcase Cover Set Cylinder Head Cover Oil Level Gauge Cover Plate Exhaust Pipe Connector Oil Gauge Set Bolt Muffler Limit Plate Bolt (M6 x 12mm) Intake Gasket Air Duct Carburetor Insulation Board...
  • Page 27 EXPLODED DIAGRAM - GENERATOR Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 28 PARTS LIST - GENERATOR Description Description Rear Cover Left Cover Plate Screw (M5 x 16) Screw (ST3 x10) Bushing Handle Trim Cover Nut (M5) Corner Piece Cover (Right) Fuel Tank Starting Handle Rubber Gasket Corner Piece Cover (Left) Nozzle Soundproofing Cotton Fuel Pipe Baseplate Fuel Pipe...
  • Page 29 Panel Cover Voltmeter Locating Pin Cover EU Socket Screw (M5 x 16) 3 in 1 Indicator Valve Cable Pressing Plate Switching Panel Earth Bolt Screw (M5 x 16) Right Handle Idling Switch Screw T Type Socket Gasket Socket (Connected to Grid) Right Cover Plate Parts &...
  • Page 30 DECLARATION OF CONFORMITY -UKCA Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 31: Declaration Of Conformity (Ce)

    DECLARATION OF CONFORMITY -CE Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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8877121