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FLUSH-MOUNT SCISSORS LIFT Model: XL-9F △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious Cargo Claims injury or even death. Make sure all other operators also read this manual. Keep this...
CONTENTS PROFILE ..................1 IMPORTANT SAFETY INSTRUCTIONS ..........3 I. PRODUCT FEATURES AND SPECIFICATIONS ........5 II. INSTALLATION REQUIREMENT ............. 7 III. INSTALLATION STEPS ............... 9 IV. TEST RUN ................18 V. EXPLODED VIEW ...............23 VI. OPERATION INSTRUCTIONS ............. 30 VII. MAINTENANCE SCHEDULE ............31 VIII.
PROFILE The scissor lift is a commonly used vehicle repair and maintenance tool that uses a hydraulic that can lift the car up to a certain height so that the vehicle can be placed in a suitable position for inspection and repair which have the characteristics of safe and reliable, simple structure and quick installation.
IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
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proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil. 17. Stay alert. Use common sense to observe what you are doing and stay alert. 18. Check for damaged parts. Check for adjustments to moving parts, damage to parts, or anything that may affect their operation.
I. PRODUCT FEATURES AND SPECIFICATIONS (See Fig.2) Fig.2 FLUSH-MOUNT SCISSORS MODEL XL-9F · Electronic control operating system, friendly to use. · Dual tooth self-locking mechanism, pneumatic release, safe and reliable. · Dual cylinders automatic synchronization system. · Extendable platforms are suitable for various wheelbase models.
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Fig. 3 MODEL XL-9F SPECIFICATIONS Lifting Lifting Motor Model Width Capacity Time Max Lock Min. Overall Between Lifting Overall Length Width Height Height runways Height XL-9F 9000lbs 74 1/32” 71 5/8” 13 3/4” 65 1/8”~ 80 5/16” 74 13/16” 31 1/2”...
II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Rotary Hammer Drill Carpenter’s Chalk (Φ19、Φ10、Φ4) Hammer Screw Sets Level Bar Tape Measure (7.5m) Adjustable Spanner (12") Pliers Wrench set ( 15 , 17 Lock Wrench Grease gun Ratchet Spanner with Socket ...
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B. Equipment storage and installation requirements. 1.Store the equipment in a dry, non-moldy, non-flammable environment. 2.The lift is only approved for indoor installation and use, and outdoor installation is prohibited. 3.When installing the device, take safety precautions according to the instructions to avoid device damage.
E. POWER SUPPLY 1. You are required to use a licensed and qualified electrician for the installation process. 2. The power supply capacity must be more than 3.0HP, with a cord larger than 12AWG, and must be properly grounded. △ DANGER All electrical wiring must be performed by a licensed and certified electrician.
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6. Review the layout as shown below and select a location that is best suited for your application. Be sure to use the dimensions that are applicable to your lift model. Fig. 7 Note: a. Concrete must be thickness 4” minimum and must be of test strength 3,000psi minimum.
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2. Take off the packing shelf, open the outer packing and check the parts according to the shipment parts list. (See Fig. 9) Fig. 9 3. Open the parts box, check the parts according to the part list. (See Fig. 10) Fig.
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C. Layout the machine and install hydraulic system and air line system. 1. Layout the equipment with forklift or other equipment to the location according to Step B. Lift the equipment up to about 1-meter-high and lock on the safety mechanism, convenient for oil system and air line system installation.
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4. Install the oil-water separator. (See Fig. 14) 16-11 16-11 16-8 Fig. 14 5. Connect air inlet, adjust the air pressure of oil-water separator to 0.8MPa. (See Fig.15) Connecting air inlet Adjust the air pressure of Oil-water separator Clockwise to increase the air to 0.8MPa pressure Counter-clockwise to reduce the air...
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6. Connect oil hoses assy. (See Fig.16) Master cylinder Slave cylinder Power Source Ground Wire Wire Fig.16 ①1/4” X 171 1/4” oil hose assy. ②1/4” X 174" oil hose assy. ③1/4” X 82 11/16" oil hose assy. Fig. 16 Install electric system Wire connection for single phase power unit 1.1 Connect the power wire and limit switch wire according to the Wiring diagram.
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2.2 Single phase Circuit Diagram (See Fig. 18) blue Brown black white Fig.18 Electric Component of single phase Item Name Code Specification Power switch Breaker Breaker Breaker Intermediate Relay 24V DC Time relay 24V AC Limit switch (High) Limit switch (Low) Hydraulic solenoid valve 24V AC Air solenoid valve...
Intermediate Relay 24V AC Power indicator White 24V Rectifier bridge KBPC10-10 Photocell 24V DC AC Contactor 24V AC Toggle switch △ DANGER All electrical wiring must be performed by a licensed and certified electrician. Before ensuring the main power has disconnected from the lift and cannot be re-applied until all procedures have been completed, do not perform any maintenance or installation to the lift.
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2. Lower both platforms to the lowest position. (Note: synchronous operations must only be carried out at the lift's lowest position.) 3. Turn the Two-way valve to oil filling position (See Fig.20). 3.1 Push button UP and fill oil to the slave cylinder until P2 platform start to rise. 3.2 Push button DOWN AND PASS for 5 seconds to bleed the air, with buzzer sound and bleeding sound from oil tank.
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Turn to “OFF” means manual control is shut down, and Photo Cell Switch is turned on. Fig.22 Remarks: When the lift is under normal working and platform P1 and P2 become not leveling, the photo cell device starts and cuts off the power. Open the panel of the control cabinet, turn on the toggle switch (see fig 19), the power is on.
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2. Drilling the hole for the anchor bolt(3/4” * 5-1/2”) with the rotary hammer drill, type the anchor bolt into the ground. Tighten Cleaning Bolting Drilling 19 Fig.24 △ CAUTION Concrete and anchor bolts must comply with above specifications. Install lifts only on concrete surfaces. If you are in asphalt or either any other surface on which the lift is mounted, or the concrete or anchor bolts do not meet these specifications, it may result in product damage, vehicle damage, personal injury, or even loss of life.
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Use the level bar for the measurement Fig. 26 53/54...
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5. Test Run 5.1 Check and adjust if necessary the limit switch, oil hoses and air lines connection. If everything is no problem then do test run. The lift must be tested and checked carefully before in use. 5.2 Photocell switch illustration Install photocell switch launcher on the P1 scissors connecting plate and install the reflect panel on the P2 scissors connecting plate (ensure on the inner connecting plate) See fig 27.
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PARTS LIST FOR XL-9F Item Part No. Description 11610001A Extendable platform 10207021 Socket bolt M6*12 11610127-01 Platform 10610070 Rubber pad 120*100*70 10620064 Greasing Fitting M6 10610008 Clip ring 30 41080181 Round head bolt M4*6 11610006A-02 Upper scissor (out) 1103112023A-01 Scissors connecting pin...
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Item Part No. Description 11610005A-01 Connecting pin for cylinder 10031150011 Platform slider block 78*78*30 11610011B-02 Upper scissor (in) 11610013B-02 Lower scissor (out) 10610114 Airline φ6*φ4*6300mm 10420145 Oil Water Separator AFR-2000 1003165007 Round head bolt M6*10 (include nylok nut) 1004334013 Airline fitting 10201022 T fitting for cylinder 10610068...
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4.1 Master cylinder ( 10610029A Add grease to lubricate regularly Fig. 29 Parts for Hydraulic Cylinder Item Part No. Description 19-1 11610033 Bore weldment (master) 19-2 10520053 O ring(φ118*5.3) 19-3 11520043 Head cap (Master) 19-4 10520052 Support ring(φ67*φ73*15) 19-5 10520051 Y ring ISI(φ67*φ77*6) 19-6 10520050...
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4.2 Slave cylinder (10610031A) Add grease to lubricate regularly Fig. 30 Item Part No. Description 31-1 11610034 Bore weldment (slave) 31-2 10510083 O ring(φ100*4) 31-3 11520044 Head cap (slave) 31-4 10201034 Bleeding Plug 31-5 10520058 O ring (φ45*3.55) 31-6 10520057 Dust ring (φ45*φ53) 31-7 11610036...
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4.3 CONTROL CABINET 16-30 16-31 16-34 16-35 16-32 16-33 16-37 16-36 16-38 16-11 Fig. 31 Item Part No. Description 16-1 10201094 Power indicator 16-2 10420071 Button UP 16-3 10420071 Button LOCK 16-4 10420072 Button DOWN 16-5 1152K001B Control Panel 16-6 41010217 Power switch (QS) 16-7...
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Item Part No. Description 16-14 1152K022A Cabinet door 16-15 10720038 Round head bolt M6*30 16-16 1152K006A Terminal Panel for Installing Element 16-17 10202046 Breaker 2P 16-18 10420135 Timer Relay Base 16-19 10420141 Intermediate Relay 16-20 1061K052 Round Head Bolt with washer M4*8 16-21 1041010492 Intermediate Relay...
Illustration of hydraulic valve for electric power unit Oil return port Relief valve Solenoid valve Check valve Oil Outlet port Throttle valve Fig.32 VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift, and down the lift to the lowest position. 2.
1. Be sure clear of around and under the lift, only leaving operator in lift area. 2. Turn on the power switch, push the button “Down”, the lift is lowered continually and stopped at the height 500mm from ground. Keep feet clear off lift, push button “DOWN”...
1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check and adjust the platform as necessary to insure level lifting. 3. Check all fastener and re-torque. Oil cylinder maintenance: In order to extend the service life of the oil cylinder, please operate according to the following requirements.
TROUBLE CAUSE REMEDY 1.Button does not work 1. Replace button 2. AC contactor burned out 2. Replace AC contactor Motor does not run 3. Motor burned out 3. Repair or replace motor 1.Wiring connections of 3 phase are 1. Check the 3 phase wiring Motor have voice not in good condition.
operate, and use original equipment parts to repair. 2. Do not overload . The rated weight of the manufacturer design is indicated on the label of the lift. 3. Position control of the vehicle and operation of the lift can only be done by a trained and authorized person.
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