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JALpower JP5535 RM1-3KVA User Manual

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JP5535 RM1-3KVA
USER MANUAL

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Summary of Contents for JALpower JP5535 RM1-3KVA

  • Page 1 JP5535 RM1-3KVA USER MANUAL...

  • Page 2: Important Safety Instructions

    Important Safety Instructions Important Safety Instructions Save these instructions This manual contains important safety instructions. Read all safety and operating instructions before operating the uninterruptible power systems (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. This equipment can be operated by individuals without previous training.

  • Page 3: Table Of Contents

    Contents CONTENTS Important Safety Instructions ..................... Contents ........................... I 1.Electromagnetic Compatibility ....................1 2. Introduction .......................... 2 3.System Description ....................... 5 ......5 3.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters ..........5 3.2 Rectifier/Power Factor Correction (PFC) Circuit ....................

  • Page 4: Contents

    Contents 7. Operation........................... 19 ..................19 7.1 Operation Mode 8. Battery Maintenance ......................20 ................20 8.1 Battery maintenance ..............20 8.2 Replacing Internal Battery Pack 9. Notes for battery disposal and replacement procedures ............ 24 ..................24 9.1 Battery Disposal ..............

  • Page 6: Electromagnetic Compatibility

    Electromagnetic Compatibility 1.Electromagnetic Compatibility * Safety IEC/EN 62040-1-1 * EMI Conducted Emission..IEC/EN 62040-2 Class A Radiated Emission....IEC/EN 62040-2 Class A *EMS ESD........IEC/EN 61000-4-2 Level 4 RS........IEC/EN 61000-4-3 Level 3 EFT........IEC/EN 61000-4-4 Level 4 SURGE......IEC/EN 61000-4-5 Level 4 Low Frequency Signals....:IEC/EN 61000-2-2 Warning: This is a product for commercial and industrial application in the second environment-installation restrictions or additional measures may be needed to prevent disturbances.

  • Page 7: Introduction

    Introduction 2. Introduction Congratulations on your choice of the uninterruptible power system(UPS), the UPS comes in nominal power ratings of 1000VA,2000VA and 3000VA. It is designed to provide conditioned power to microcomputers and other sensitive electronic equipment. When it is generated, alternating current is clean and stable. However, during transmission and distribution it may be subject to voltage sags, spikes and complete power failure that may interrupt computer operations, cause data loss and even damage equipment.
  • Page 8 Introduction Fig.2 Rear View JP5535 RM1-3K Online UPS User Manual...
  • Page 9 Introduction RS-232 communication port. DB9 type. EPO. Short to activate. Intelligent slot USB port. B type. Input surge protection slot. Input socket. 1KVA: IEC C14, 2K/3K: IEC C20 Network surge protection. Output Socket IEC C13 External battery port. Optional for standard model. Battery ground Output Socket IEC C19 In addition, in view of the long backup time requirements, Specially designed the battery pack,...

  • Page 10: System Description

    System Description 3. System Description Input Output Bypass TVSS & EMI/RFI Rectifier/PFC Inverter Filters DC/DC Converter Battery Charger Battery 3.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference (RFI). They minimize any surge or interference present in the utility line and keep the sensitive equipment protected.

  • Page 11: Dc-To-Dc Converter

    System Description connected to utility power. 3.5 DC-to-DC Converter The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to the optimum operating voltage for the inverter. The converter includes boost circuit which is also used as PFC. 3.6 Battery The standard model include value-regulated, non-spillable, lead acid batteries inside.

  • Page 12: Product Specification And Performance

    Production Specification and Performance 4. Product Specification and performance 4.1 Model Description This manual is applicable to the following models: Model No. Type JP5535 RMXXK Standard model JP5535 RMXXKL Long backup model “L” Model: Long backup time, “S” Model: Standard backup time 4.2 Product Specification and Performance 1.
  • Page 13 Product Specification and performance Voltage Power Frequency Distortion Overload capacity Crest ratio Regulation Factor tolerance. 130% load: transfers to THD<1%@Fu Bypass mode after 1 ll Linear Load 0.5% of minutes 1% 0.9 lag THD<6%@Fu normal 150% load: transfers to maximum ll nonlinear Bypass mode after 0.5 load...

  • Page 14: Installation

    Installation 5. Installation    NOTICE：UPS operation in sustained temperature outside the range of 14-25 C (59 reduces battery life. 5.1 Unpacking and Inspection 1) Unpack the packaging and check the package contents. The shipping package contains: ● 1 UPS ●...
  • Page 15 Installation The installation procedures are as follows: Step 1: Take out the support bases from the accessories. Their appearances are shown in Fig.4-1. Fig.4-1 Support bases Step 2: If optional external battery cabinets are connected to the UPS to provide additional battery run time, assemble the spacers and the support bases, as shown in Fig.4-2.
  • Page 16 Installation 2. Pull the operation and display panel gently, rotate it 90 degrees clockwise and snap it back into position, as shown in Fig.4-4 Fig.4-4 Rotating the operation and display panel 3. Pull the LOGO on the front plastic bezel cover gently, rotate it 90 degrees clockwise and snap it back into position.

  • Page 17: Rack Installation

    Installation Step 4: Place the UPS (and battery cabinet) on the support bases. Each UPS needs two pairs of support bases to install, as shown in Fig.4-6. Fig.4-6 Tower installation 5.2.3 Rack Installation 1. Various installation configurations are available: single UPS, single UPS with single or multiple-battery.

  • Page 18: Operating Procedure For Connecting The Long Backup Time Model Ups With The External Battery

    Installation Fig.4-7 Installing brackets 2. Place the UPS onto the guide rail in the rack, and push it completely into the rack along the guide rail (it is prohibited to move the UPS through the brackets). And fix the UPSt onto the rack using the screws through installation hole on the bracket, as shown in Fig.4-8.
  • Page 19 Installation The nominal DC voltage of external battery pack is 24VDC/1kVA,36VDC/1kVA, 48VDC/2kVA, 72VDC/2kVA, 72VDC/3kVA, 96VDC/3kVA. Connect in series the batteries of the pack to ensure proper battery voltage. To achieve longer backup time, it is possible to connect multi-battery packs, but the principle of “same voltage, same type”...

  • Page 20: Controls And Indicators

    Controls and Indicators 6. Controls and Indicators 6.1 Operation and Display Panel Fig.5 Display Panel Description of Panel Controls Description 1.Press ON/OFF to start UPS when utility is normal NOTE It only bases on default setting(manual start) 2.Press ON/OFF to start from battery directly when there is no main input, press again to start UPS upon buzzer alarms ON/OFF 3.Press ON/OFF to shutdown inverter when UPS is in normal...
  • Page 21 Controls and Indicators Rectifier indicator: green--rectifier is normal, green flicker--rectifier is starting, dark—rectifier is not working Inv indicator: green--inverter is normal green flicker--inverter is starting or tracking with bypass(ECO) dark—inverter is not working Bypass indicator: yellow—bypass is normal yellow flicker—yellow flicker—The utility power input is ok, But not start the ups.
  • Page 22 Controls and Indicators Description of Main Menu Display Function Submenu Input information Input voltage(VAC), Input frequency(Hz), Input current(A) Fault code(FAULT), Warn code(WARN), working mode(First number: n-normal mode, E- ECO mode. Second number: rated voltage and frequency 0-200V/50Hz, 1-200V/60Hz, Warn information 208V/50Hz, 3-208V/60Hz, 4-220V/50Hz,...

  • Page 23: Audible Alarm

    Controls and Indicators 6.2 Audible Alarm Condition Alarm Sounding every 2 minutes Battery discharge Low battery Sounding every 6 seconds Overload Continuous beeping Input voltage abnormal Sounding every 2 minutes JP5535 RM1-3K Online UPS User Manual...

  • Page 24: Operation

    Operation 7. Operation 7.1 Operation Mode 1. Turn on the UPS in normal mode 1) After you make sure that the power supply connection is correct, and then close the battery breaker (this step only for long backup time model), after that turn on the utility power.

  • Page 25: Battery Maintenance

    Battery Maintenance 8. Battery Maintenance 8.1 Battery maintenance 1-3KVA UPS only requires minimal maintenance. The batteries used for standard models are value regulated, sealed lead-acid, maintenance free battery. When being connected to the utility power, whether the UPS is turned on or not, the UPS keeps charging the batteries and also offers the protective function of overcharging and over-discharging.
  • Page 26 Battery Maintenance Fig.7-1 Removing the front plastic bezel cover and battery door JP5535 RM1-3K Online UPS User Manual...
  • Page 27 Battery Maintenance Step 3: Gently pull the battery wire out and disconnect battery wires, as shown in Fig.7-2. Fig.8-2 Disconnect battery wires Step 4: Grasp the battery handle, and pull the internal battery pack out of the UPS, as shown in Fig.7-3. JP5535 RM1-3K Online UPS User Manual...
  • Page 28 Battery Maintenance Fig.7-3 Pulling out the internal battery pack Step 5: Unpack the new internal battery pack. Take care not to destroy the packing. Compare the new and old internal battery pack to make sure they are the same. If so, proceed with Step 6;...

  • Page 29: Notes For Battery Disposal And Replacement Procedures

    Notes for battery disposal and replacement procedures 9. Notes for battery disposal and replacement procedures 9.1 Battery Disposal Before disposing of batteries, remove jewelry, watches and other metal objects. Use rubber gloves and boots, use tools with insulated handles. If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity.

  • Page 30: Trouble Shooting

    Trouble Shooting 10. Trouble shooting This section describes checking the UPS’ status. This section also indicates various UPS symptoms a user may encounter and provides a troubleshooting guide in the event the UPS develops a problem. Use the following information to determine whether external factors caused the problem and how to remedy the situation.
  • Page 31 Trouble Shooting voltage abnormal of bypass range or is range. Warn: Bypass over Load is on bypass and Remove some loads to ensure that load is overload total loads is less than 95% of rated capacity Warn: Bypass Load is on bypass and Remove some loads and restart UPS overload timeout overload.
  • Page 32 Trouble Shooting inverter under voltage, service center. Warn: UPS over Environment Please ensure that nothing blocks temperature temperature is higher ventilation and environmental temp than permitted point, must be 0~40C ventilation is blocked Fault: Fan failure One or more fans are Please contact with distributer or failure, fan wires are service center...
  • Page 33 Trouble Shooting NOTICE Please provide the following information when reporting fault UPS: The UPS model and serial NO. The warn and fault code happened Detail of fault, include LED indicates, buzzer beeps, power condition, load capacity and configuration of battery(long backup time model) JP5535 RM1-3K Online UPS User Manual...

  • Page 34: Annex A. Intelligent Slot

    Intelligent slot Annex A. Intelligent Slot There are two types of intelligent slot for option: DB9, phoenix terminator. Max output current for intelligent slot is 1A. The functions of intelligent slot are listed as fig.8: UPS fail Bypass mode General alarm Battery low Remote UPS is on...

  • Page 35: Annex B. Epo

    Utility fail Pin9 to pin5 is NO if utility is failure. If not, NC. Annex B. EPO EPO(Emergency Power Off) is optional function to shutdown UPS completely at emergency condition. This function can be activated through a remote contact or a similar switch provided by the user.

  • Page 36: Annex C. Rated Parameters Setting

    Rated Parameters Setting Annex C. Rated Parameters Setting Rated parameters of JP5535 RM1-3K UPS can be set from panel. Please set rated parameters in according to the following procedures: Start UPS power supply and ensure that rectifier, inverter, bypass and discharge are not working.
  • Page 37 Rated Parameters Setting CONVERTER MODE Protocol setting: press ON/OFF to choose mode and enter in protocol setting. Codes are shown in LOAD, press FUNC to change protocol. The ID number of the UPS is displayed as 01-09, default 01. CONVERTER Protocol setting: press ON/OFF to choose mode and enter in protocol setting.
  • Page 38 Rated Parameters Setting Press ON/OFF to choose protocol and display current setting. CONVERTER MODE Press ON/OFF to save current setting and exit. If want to change, press FUNC and repeat the procedures above. 10) If you want to exit from setting mode and give up saving, press ON/OFF and FUNC together for 2.5 seconds when in setting mode.

  • Page 39: Annex D. Battery Kit Assembly (Option)

    Battery Kit Assembly (option) Annex D. Battery Kit Assembly (option) 1k battery kit JP5535 RM1-3K Online UPS User Manual...
  • Page 40 Battery Kit Assembly (option) 2k battery kit Rack Online 1-3k UPS User Manual...
  • Page 41 Battery Kit Assembly (option) 3k battery kit Rack Online 1-3k UPS User Manual...

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