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JALpower JP9960 User Manual

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USER'S MANUAL
JP9960 20-80KVA
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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Summary of Contents for JALpower JP9960

  • Page 1 USER’S MANUAL JP9960 20-80KVA                                                        ...
  • Page 2 Do not attempt to operate the UPS until reading through all safety information and operating instructions of this manual carefully. This manual applies to the JP9960 series products, including: JP9960 20K JP9960 30K JP9960 40K...
  • Page 3 Safety Instructions Operation Safety 1. Prior to the application, please read Safety Instructions carefully to ensure correct and safe application. Please keep the user manual properly. 2. During operation, attention should be paid to all warning symbols and operations should be followed strictly as required.
  • Page 4 Electric Safety 1. Before electricity is switched on, make sure earthing is properly done and wire and battery polarity are correctly connected. 2. Battery protection device must be configured with over-current breaker of rated specifications. 3. When UPS relocation or wire reconnection is necessary, AC and battery should be switched off and UPS should be completely turned off, otherwise there might be a danger of electric shock because output terminal might be still electrified.
  • Page 5 Maintenance 1. Working environment and storage means can affect the service term and reliability of this product to some extent. Therefore, the product is not suitable for performance in the following environment: A. Locations where temperature exceeds the maximum or goes below the minimum temperature as required by technical specifications or humidity is improper (temperature range: 0-40 ;...

  • Page 6: Table Of Contents

    3.1 Installation Notice......................8 3.2 Installation space......................8 3.3 Installation and wiring connection diagram..............10 3.4 Requirements of wiring cables and protect device for JP9960 series UPS ....14 3.5 Parallel UPS installation....................15 3.6 Procedures of connecting battery bank to UPS.............18 Chapter 4 Operation ......................19 4.1Single UPS operation.....................19...

  • Page 7: Chapter 1 Briefintroduction

    1.1 Product introduction 1.1 Product introduction JP9960 series products are high-efficiency ,double conversion, pure-online and three phase input and three phase output UPS.This series provides perfect solution for power source protection and successfully solves problems such as blackout, be widely used in...

  • Page 8: Frequently Used Symbols

    1.2 Frequently used symbols The following symbols will be frequently used in this User Manual as well as in the process of actual application; therefore, correct identification and understanding of their connotations prove necessary.

  • Page 9: Chapter 2 Exterior Appearance

    Chapter 2 Exterior appearance 2.1 Unpacking inspection 1. Unpack and there should be: 1) UPS 2) Winpower Disc 3) Accessories including user manual ,RoHS card and two keys of the door 2. Check whether the UPS is damaged during the process of transportation or not. Should any damage be observed or parts be found missing, do not start the machine.
  • Page 10 (NO.19) clockwise until the brake pad revolves to the ground, which can prevent the unit from moving. 2) For JP9960 60K/80K models, remove the iron brackets fixing the UPS with a wrench firstly, then move the frame smoothly from the pallet to the ground, and...

  • Page 11: Exterior Figure

    2.2 Exterior figure Exterior figure of JP9960 20K/30K/40K UPS...

  • Page 12: Lcd Panel Instructions

    Exterior figure of JP9960 60K/80K UPS 2.3 LCD Panel instructions The LCD panel is the human-machine interface used to carry out the visual operations of the UPS, including the power-on, power-off, status display, fault alarm, parameter setting etc. And all the operations of the UPS can be realized through the LCD panel after installing the UPS.
  • Page 13 Note: Please refer to Appendix 2 for detailed information of LED in accordance with the UPS status Status LED Indicator: Display the current UPS operating mode or status. Identifier LED indicator Color Status green UPS is powered directly by AC ①...

  • Page 14: Chapter 3 Installation Instructions

    Chapter 3 Installation instructions 3.1 Installation Notice 1) The installation of JP9960 series products must be performed in compliance with the electrical code by professional personnel. 2) Install the UPS in a clean and stable environment that is free of vibration, dust, high humidity, flammable gas, and flammable liquid or caustic substance.
  • Page 15 JP9960 60K/80K series adopt the bottom air inlets and top air outlets to ensure good ventilation, do not put any sundries at the top of the UPS, and the ventilation spacing above the UPS should be no less than 500mm, otherwise the UPS internal temperature will rise dramatically.

  • Page 16: Installation And Wiring Connection Diagram

    3.3 Installation and wiring connection diagram JP9960 20K/30K/40K standard models are integrated with dual power input, and JP9960 60K/80K standard models with single power input. The switch between the single power and dual power supply can be carried out by customer service engineers according to customer’s request.
  • Page 17 Notes: Please make sure that the input power is three-phase with 4 wires, and the input voltage is within the allowable voltage range (refer to Appendix 1). Make sure the input power is the positive phase sequence and battery polarities are correctly connected.
  • Page 18 Please make sure that the input power is three-phase with 4 wires, and the input voltage is within the allowable voltage range (refer to Appendix 1). Make sure the input power is the positive phase sequence and battery polarities are correctly connected. JP9960 20K/30K/40K wiring connection: 1.wiring connection diagram:...
  • Page 19 2.Single power input: Only connect the AC (3 4W) to the main input terminal. φ (1) Ground wire should be connected to the UPS ground terminal; (2) Connect the AC input cable to the terminal block ① (3) Connect the four load power wires to the terminal block ②...

  • Page 20: Requirements Of Wiring Cables And Protect Device For Jp9960 Series Ups

    3.4 Requirements of wiring cables and protect device for JP9960 series UPS External batteries of JP9960 Series UPS require serial connect positive and negative of each group of 14-16 batteries (12VDC per battery) with the same capacity, nominal voltage for each group being168VDC-192VDC.

  • Page 21: Parallel Ups Installation

    X is, the higher reliability of system will be. For instance, if the total loads of a customer register 55kVA, we can use JP9960 20K for N+X design. With N taking up 3, X can be selected in accordance with reliability degree or cost requirement. Supposing...
  • Page 22 2. JP9960 Series UPS is capable of direct parallel connection, which only requires the parallel connection wires (optional) for 2 to 8 sets of UPS in parallel connection in order to realize power redundancy (N+X)(60K/80K support six sets of UPS parallel connection).
  • Page 23 JP996060K/80K UPS...

  • Page 24: Procedures Of Connecting Battery Bank To Ups

    3.6 Procedures of connecting battery bank to UPS The rated over-current protection breaker should be installed between the battery bank and the UPS, please refer to the wiring table at the last section for the specification. (1) Make sure that there are no voltages present on the input and output terminals, and there is no voltage output of the external battery socket;...

  • Page 25: Chapter 4 Operation

    Ⅱ rotate for UPS self-inspection. Main menu can be accessed within about 4sec and then operations should be carried. Remark: the following drawing takes JP9960 20K as an example and statistics are only for reference. 1) Power on 2) Automatic access within about 4s...
  • Page 26 3) Press ESC to access or automatically 4) Press to obtain the below information ▼ access within 1min with no button being pressed 5) Press ▼ again to obtain the below 6) Press ▼ again to obtain the below information information...
  • Page 27 7) Press ▼ again to obtain the below 8) Press ▼ again to obtain the below information information Remark: when malfunction occurs, “ x ” will appear at the lower right corner of the picture while when warning occurs “ ”...
  • Page 28 4. Start-up action (press ESC to exit the above picture) 1）Switch on picture 2) Press ENTER 3) Select “Yes, Confirm“ to switch on 4) Normal Switch-on The machine...
  • Page 29 5）Battery power supply(switch off the input breaker) 5.switch off action(press ESC to exit above picture) 1).Switch-off picture 2).If it is single machine mode,the following will appear...
  • Page 30 3）If it is in parallel machine mode,the 4)Press ENTER following appear 5）Select “Yes, Confirm” to switch off the machine Remark: If you intend to switch off only one set of UPS among the parallel machine system, select “single machine switch-off” ; if switch-off is intended for the entire parallel machine system, select “parallel machine switch-off”...
  • Page 31 6.Help 1)Help picture 2)Press ENTER on help picture 3）Press Enter on SERVICE HTLINE picture 7. Setting action (press ESC to exit the above picture) You are able to access Setting picture by using user combination (default: 1234, subject to personal modification) so as to set the following programs:...
  • Page 32 3）Input Password display 4)Input password and press ENTER 8. JP9960 Series is capable of DC start-up without AC input, panel display being similar to switch-on picture with AC supply. DC switch-on and off are available by Following instructions appearing in the pictures: Firstly, activate DC switch-on function set under the bypass mode Make sure that “+”,”N”...

  • Page 33: Parallel Ups Operation

    LCD self-inspection is completed! 4.2 Parallel UPS operation JP9960 Series is capable of direct parallel connection, customers can add additional machines on line to realize power redundancy and follow single machine operation instructions for general operation. Before parallel operation, the customer service engineers will change the stand-alone mode into the parallel mode through the LCD display panel.
  • Page 34 Remark: After turning on in Line mode, all UPS will transfer to INV mode; Turn off: when turn-off is conducted under INV mode, all UPS will simultaneously turn off inverter and then transfer to the bypass mode, if turn off the UPS one by one, all UPS will simultaneously transfer to the bypass mode after the last UPS completes turn-off action.

  • Page 35: Chapter 5 Communication Interface

    Chapter 5 Communication Interface JP9960 Series provides Intelligent Slot, Expanded Slot, PARALLEL, EXT.BATTERY TEMP PROBE, AS400, EPO, RS485 and RS232 as well as SERVICE Supervising Communication Interface exclusively available to technical personnel. JP9960 20K/30K/40K JP9960 60K/80K 1.Intelligent slot: suitable for Web Power card (optional) of remote supervising management, enabling you to realize remote supervising management on UPS by accessing Internet.
  • Page 36 management. 5. Standard AS400 interface: provides dry-contact interface for UPS supervising, the contact signals can reflect the UPS operation states so as to realize power source management (See Appendix for AS400 Port pin definition). 6. EPO: emergency power off, which provides users having emergency power-off need with direct UPS output off function.
  • Page 37 EPO external wiring diagram RS485 PORT Pin# Description RXDA Input RXDB Input TXDB Output TXDA Output RS232 PORT Pin# Description Output Input Output...

  • Page 38: Chapter 6 Transportation, Maintenance And Troubleshooting

    2. Turn off UPS AC switch and battery pack switch. 3. Disconnect all wires from UPS terminal bay. Maintenance JP9960 Series UPS requires minimum maintenance. 1. If battery is switched off, loaded equipments will not be covered for power-off protection.
  • Page 39 Table of Malfunctions Symptom LCD display or possible Solution cause The fault LED is lit,periodic Overload bypass Remove some load,loading beeps inverter mode level shall be less than the nominal capacity Mains our of tolerance Check that the input wiring input voltage normal...

  • Page 40: Appendix 1Techinial Parameters And Specifications

    1.JP9960 20K-40K ≥ 0.99 at 50% load;JP9960 60-80 ≥ 0.99 at 100% load 2.±15% default; -20% ︿ +15% regulate 3. ECO mode is supported by JP9960 20K-40K only in single machine mode ;ECO mode is supported by JP9960 60K-80K in single and parallel machine mode.

  • Page 41: Appendix 2 Light Reference Table

    Appendix 2 Light reference table No Working condition Indicator Buzzer Bypass Line LED Inverter Battery Fault LED Standby mode Normal One flashing beep every 8 sec every 8 sec Fault One flashing beep every 4sec every 4sec Overload One flashing beep every 1 sec every 1 sec...
  • Page 42 Converter mode Normal None None ● ● Fault ● ● One flashing beep every 4 sec every 4 sec ECO mode Normal None beep ● flashing every 1 min every 1 min Fault One flashing beep ● every 4 sec every 4 sec Should any display or warning message excluded in the above table be found,please contact distributor or call Reros Hot line for advice.

This manual is also suitable for:

Jp9960 20kJp9960 30kJp9960 40kJp9960 60kJp9960 80k

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