JALpower JP9950 User Manual
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JALpower JP9950 User Manual

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USER'S MANUAL
JP9950-GX 60-400KVA

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  • Page 1 USER’S MANUAL JP9950-GX 60-400KVA...

  • Page 2: Table Of Contents

    INDEX SAFETY..................................4 EMC REQUIREMENTS............................5 STORAGE.................................. 5 INSTALLATION ENVIRONMENT......................... 5 PRELIMINARY OPERATIONS ..........................6 ............................ 6 HECK THE PACKING CASE ................................6 OSITIONING SETTING UP THE INPUT/OUTPUT WIRE CONNECTION................12 ............................... 12 ROTECTIONS Inside the UPS..............................12 UPS Input................................. 12 UPS output, Short circuits and selectivity....................
  • Page 3 Key menu 3 2: BATTERY TEST......................50 Key menu 3 4: DISPLAY CONTRAST....................51 Key menu 3 5: CUSTOMIZING....................... 51 Key menu 3 1: CUSTOMIZING OPERATION IN STANDBY ON (only on enabled UPS)..52 2: CUSTOMIZING RATED OUTPUT VOLTAGE ...........52 Key menu 3 Key menu 3 3: BATTERY CUSTOMIZING...................

  • Page 4: Safety

    SAFETY ATTENTION This manual contains instructions concerning the installation and putting into operation of the UPS. Read the manual carefully before carrying out installation, which must be done by a trained person. Because this manual contains essential information on the usage of the equipment, it must be kept in a safe place and consulted before operating on the UPS.

  • Page 5: Emc Requirements

    EMC REQUIREMENTS Uninterruptible Power Supply (UPS) "UPS" models, marked CE and used following the instructions listed below, have the essential requirements to comply whit the EMC directive 89/336 e 92/31 a 93/68 ECC. Usage instructions The "UPS" are UPS dedicated to a professional usage in an industrial and commercial environment.

  • Page 6: Preliminary Operations

    halved. do not position the machine in areas exposed to direct sun light or hot air. In order to keep the temperature of the installation room within the field of values mentioned above, it will be necessary to install a system for eliminating dissipated heat (the value of the kcal/kW/B.T.U. dissipated by the UPS is indicated in the paragraph "SPECIFICATIONS ”).
  • Page 7 UPS 6 0~80KVA ： Dimension :W*D*H=800*800*1 (mm) 1600 l l a...
  • Page 8 UPS 100~120KVA ： Dimension :W*D*H=800*800*1600(mm) 1600 Top view Installation of bottom view...
  • Page 9 UPS 160~200KVA： Dimension :W*D*H=1100*800*1800(mm) Front view Side view Installation of bottom view Top view...
  • Page 10 UPS 250~300KVA： Dimension :W*D*H=1400*1100*2000(mm) 1400 1100 Front view Side view 1400 Top view Upward view...
  • Page 11 UPS 350~400KVA： Dimension :W*D*H=1600*1100*2000(mm) 1600 1100 Front view Side view 1600 Top view...

  • Page 12: Setting Up The Input/Output Wire Connection

    SETTING UP THE INPUT/OUTPUT WIRE CONNECTION PROTECTIONS Inside the UPS The size of the switches and fuses installed on the UPS input/output lines are given below (consult the block diagrams paragraph for the initial). A fuse must always be replaced by a fuse of the same capacity and with the same characteristics as those mentioned in the table.
  • Page 13 UPS in NORMAL OPERATION the load is immediately switched onto the by-pass line, guaranteeing, before the fuses intervene, the circuit current values indicated in “SPECIFICATION BY_PASS LINE” paragraph. UPS in BATTERY OPERATION The UPS protects itself by supplying an output current approximately double the nominal current for 0,1s.

  • Page 14: Wire Connection

    WIRE CONNECTION The following operations are to be performed with the UPS disconnected from the mains and all the equipment switches open. CAUTION! THE FIRST CONNECTION TO MAKE IS THE GROUNDING LEAD TO THE TERMINAL MARKED 'PE'. THE UPS CANNOT OPERATE WITHOUT CONNECTION TO THE GROUNDING SYSTEM. connection Single power input When rectifier input and bypass input share one mains input,the following picture,the jumper should be...
  • Page 15 Wire diameter [mmq] input output battery L1/L2/L3/N L1/L2/L3/N Check connections After connecting the INPUT/OUT and terminal wires to the terminals of the UPS and before repositioning the switch covers panel, check to make sure that: all the input/output terminals are tightly screwed; all fuse holders have a fuse inserted and are in the closed position;...

  • Page 16: Start-Up Procedure

    START-UP PROCEDURE After completing the electrical connection as indicated above and putting the internal panel into position, proceed to start up the UPS as follows: Input power line To activate all switch on the input terminal block Battery cabinet To activate battery cabinet switches (first check the polarity of the connection), To activate the following UPS switches: SWIN Input switch,...

  • Page 17: Rs232\Rs485 Communication Port And Parallel Data Port

    RS232\RS485 COMMUNICATION PORT AND PARALLEL DATA PORT In the left of input/output terminal，communication port and parallel data port are as below: RS232 communication port UPS connects computer ： Computer terminal P1, 9 pole female P2, 9 pole female(computer) pin 2 Send pin 2 Pin 3 Receive...
  • Page 18 Modscan setting When you open Modbus,please set the following option： a、display start address is set to 0001 b、display data length is set to 51 c、the Device id of Modbus is set to 1 d、click drop-down menu options 04：INPUT REGISTER MODBUS address data query table Main power input frequency Fin Word(2Byte) HT-L0...
  • Page 19 Address Define Type Format Unit Bypass frequency FBYP Word HT-L0 0.1Hz Bypass input line voltage Vbrs Word HT-L0 0.1V Bypass input line voltage Vbst Word HT-L0 0.1V Bypass input line voltage Vbtr Word HT-L0 0.1V Bypass input phase voltage Vbr Word HT-L0 0.1V...

  • Page 20: Modes Of Operation

    MODES OF OPERATION BLOCK DIAGRAM...

  • Page 21: Normal Operation

    BLOCK DIAGRAM COMPONENTS The UPS consists of the following subassemblies: RECTIFIER Convert the input AC power to DC, the function is: powering the inverter with direct current. charging the battery automatically. Battery charging is done in two phases: the first phase supplies 80% of power with limited current (recharging current) and growing voltage.

  • Page 22: Operation Mode Of Bypass

    BATTERIA/BATTERY FB +/- SWIN RADDRIZZATORE INVERTER RECTIFIER RETE/MAINS SWOUT CARICO/LOAD SWBY SWMB The UPS is in this operating condition when MAINS power is lacking in a blackout or is no longer in an acceptable range (over or under voltage). In this phase of operation the energy required by the connected equipment is supplied by the battery, previously charged.

  • Page 23: Bypass For Maintenance Swmb

    BYPASS FOR MAINTENANCE SWMB BATTERIA/BATTERY FB +/- SWIN RADDRIZZATORE INVERTER RECTIFIER RETE/MAINS CARICO/LOAD SWOUT SWBY SWMB Series of operations to be carried out to place the UPS in maintenance by-pass to carry out maintenance operations on equipment while maintaining the fed load: Status I NORMAL OPERATION BATTERIA/BATTERY...

  • Page 24: Maintenance

    MAINTENANCE [CAUTION!] Maintenance inside the UPS should only be done by qualified personnel. Inside the equipment there are voltages even with the input and battery switches open. Removal of the side panels of the UPS by unqualified personnel can cause harm to the operator and damage the equipment. Preventive Maintenance The only components of the UPS which require periodic checking are the blowers and batteries.

  • Page 25: Specifications

    SPECIFICATIONS UPS60-80KVA JP9950 80KVA JP9950 60KVA Type 80KVA72KW 60KVA/54KW Capacity Parameters Relationship between output power factor cos φand load Power factor Overall efficiency full load (normal mode) Half load Overall efficiency (ECO mode) Full load Leakage current (mA) max MTBF：...
  • Page 26 Rectifier output battery type1 and 2 type1 and 2 ：V = (2.266 * el.) Vdc battery type type 3 ：V = (2.21 * el.) Vdc Maintenance voltage (20°C) battery type type 0： to default the values are equal to type 1 and 2.
  • Page 27 Inverter efficiency load 100% Three phase bypass input Rated capacity [KVA] Rated voltage 380/400/415VAC three phase four wires ±15 %（ settable ± 10 % , ± 20% from control panel ） Input voltage range 50 / 60 Rated frequency [Hz] ±2 %（...
  • Page 28 UPS100-200KVA JP9950 JP9950 JP9950 JP9950 Type 100KVA/6P 120KVA/6P 160KVA/6P 200KVA/6P 100KVA 120KVA 160KVA 200KVA Capacity Parameters Relationship between output power factor cos φand load Power factor Overall efficiency full load (normal mode) Half load Overall efficiency (ECO mode) Full load MTBF：...
  • Page 29 Rectifier output battery type1 and 2 type1 and 2 ：V = (2.266 * el.) Vdc battery type type 3 ：V = (2.21 * el.) Vdc Maintenance voltage (20°C) battery type type 0： to default the values are equal to type 1 and 2.
  • Page 30 Inverter efficiency load 100% Three phase bypass input Rated capacity [KVA] Rated voltage 380/400/415VAC three phase four wires ±15 %（ settable ± 10 % , ± 20% from control panel ） Input voltage range 50 / 60 Rated frequency [Hz] ±2 %（...
  • Page 31 UPS 250-400KVA JP9950 JP9950 JP9950 JP9950 Type 250KVA 300KVA 350KVA 400KVA 250KVA 300KVA 350KVA 400KVA Capacity 6 pulse (12 Pulse for optional) Parameters Relationship between output power factor cos φand load Power factor Overall efficiency full load (normal mode) Half load...
  • Page 32 THD I Min <5%（with filtering ） Max input current(A) Rectifier output ：V = (2.266 * el.) Vdc battery type1 and 2 battery type type 3 ：V = (2.21 * el.) Vdc Maintenance voltage (20°C) battery type type 0： to default the values are equal to type 1 and 2. Adjustable range V =(2.09~2.4) * el.
  • Page 33 THDv 100%100% non- linear load <5% Stability voltage at steady state ± 1 % Stability voltage at transient ± 5 % within10ms the same of the input Rated frequency Asynchrony ，± 0.5 %； Synchronization ，± 2 %（ settable ± 1 ~5% on the panel ） Frequency stability 600’...

  • Page 34: Human-Computer Touch Screen Control Panel

    HUMAN-COMPUTER TOUCH SCREEN CONTROL PANEL HUMAN-COMPUTER TOUCH CONTROL INTERFACE Control panel Control panel consist of LED indicator lights and 7 inch touch screen LED indicator lights: LED indicator lights on the control panel could offer fast information,LED indicator lights may be always on ,off or flashing in different state,there are 5 LED indicator lightson the panel ：...

  • Page 35: Human-Computer Touch Control Interface Flow Chart

    HUMAN-COMPUTER TOUCH CONTROL INTERFACE FLOW CHART...
  • Page 36 1.Diagram interface(there are three buttons as below,invert ON/OFF,BATT-TEST,BEEP ON/OFF,) 2.UPS bypass data interface(click “BYPASS” in Diagram interface or click bypass input table enter)
  • Page 37 3.UPS input data interface(click “MAIN” in Diagram interface or click main input table enter) 4.UPS battery and other data interface(click “BATTERY ” in Diagram interface or click battery table to enter)
  • Page 38 5.UPS output data interface(click”OUTPUT” in Diagram interface or click output table to enter) 6.”Status” interface(click “System” button in ”Status” interface to check )
  • Page 39 7.Click “load” button in “Status” interface to enter. 8.Click ”Bypass” button in “Status” interface to enter.
  • Page 40 9.Click “Rectifier” button in “Status” interface to enter. 10.Click ”Inverter” button in “Status” interface to enter.
  • Page 41 11.Click “Alarm” button in “Status” interface to enter. 12.Click ”Configuration” interface to check data time and device address.
  • Page 42 13.Click “Events” interface to check history record. 14.Click “Maintenance” interface to enter(you need to input password first) Click “Maintenance” button to enter into maintenance interface,check and set the working parameters of UPS, Initial operation is “436215”. mains input and bypass input indicator light OUT: inverter output indicator light bypass working indicator light...

  • Page 43: Luminous Warning Lights: Led

    Luminous warning lights: LED LED warning lights supply quick information directly onto the control panel of the system. They may be steady, flashing or turned off. IN (green): input when the input power and bypass voltages are present and normal flashing when one of the two voltages is abnormal extinguished...

  • Page 44: Alarm Messages

    ALARM MESSAGES A list is given below of the alarm messages displayed on the first line of the display panel, the alarm number in brackets shows the priority level. [1] DISTURBANCES ON BYPASS LINE Alarm present when there are disturbances on the bypass line of the voltage peaks or harmonic distortions type, while voltage and frequency are correct.

  • Page 45: Temporary Bypass, Wait

    Inverter fault. Inverter output line contactor fault (or bypass line contactor fault if present). Rectifier fault. Fault of an SCR on bypass line. Main internal power supply fault or short circuit into one control card. A voltage feeding the system control card is not correct. Fault of one of the three sections of the rectifier because one of them does not absorb current or absorbs 30% less than the other.

  • Page 46: Output Off, Close Swout Or Swmb

    Input phase sequences of the bypass line is not correct. Normally it is sufficient to reverse two phase to obtain normal operation. [17] OUTPUT OFF, CLOSE SWOUT OR SWMB. Output voltage is absent because both switches SWOUT and SWMB are open. [18] SYSTEM OFF COMMAND ACTIVE ;...

  • Page 47: Maintenace Service

    MAINTENANCE SERVICE CLICK “MAINTENANCE” INTERFACE TO ENTER BASIC MENU BASIC MENU NORMAL OPERATION __10, OUT=100%VA BATT=100%Ah 5=ON In the basic menu the upper line presents a signaling message to describe the present status while the lower line indicates model, apparent power measurement by percentage output by the inverter or bypass line, charging status of the battery or time expected for duration of battery.

  • Page 48: Key Menu 1, "?", Help

    Key menu 1, "?", HELP 1=?, 2=MEASURES, 3=COMMANDS, 4=HISTORY 6= DATE/TIME, 7= CODES, 8=NORMAL Access to the “HELP” menu is by pressing key 1 from the basic menu and indicating the menu to which to accede by pressing the other keys from the basic menu. When many other menus are active push-button 1 returns to basic menu.

  • Page 49: Time Measurement

    OUT= 230V,50.0Hz, 100% Example of measurement of voltage, frequency and percentage power for rated power at the system output.. The mark “OUT” changes to “BY” when the load is fed from the bypass line. The entire measurement changes from OUT=230v,50.0Hz,100% to OUT=SWMB when the maintenance bypass switch SWMB is closed because the internal system is excluded, hence not able to measure the load current.

  • Page 50: 2: 3-Phase Voltage Measurement

    OUT=100%Arms,200%Apk Example of measurement of effective current and peak current (Single-phase type) percentages at the output during operation of the inverter. During operation by bypass the sign “OUT” changes to “BY”. During operation with the switch SWMB on for maintenance bypass, current measurements are not possible and the indication changes to “OUT=SWMB”.

  • Page 51: Key Menu 3 4: Display Contrast

    At the end of the test cycle a comparison is made of the voltage supplied by the battery and a 'Vbc' voltage (calculated on the basis of the measured delivered current at the capacity values of the battery and half the percentage of recharge contained in the memory).

  • Page 52: 1: Customizing Operation In Standby On (Only On Enabled Ups)

    2=BY. VOLT. RANGE 3=BY. FREQ. RANGE 4=Conf. 5=RS232 6=ECHO 7=IDENT. key 8 " ", you are returned to menu 2 of base. e. NOTE: “1=Stby” is visible and enabled only for UPS with the function STANDBY ON. Key menu 3 1: CUSTOMIZING OPERATION IN STANDBY ON (only on enabled UPS) Stby=0 ADJUSTMENT:...

  • Page 53: Key Menu

    40 batteries UPS: Vb_min=400 Vb_ch=543 Vb_max=555 Adjustment: 2-/3+ , 5-/6+ 7=-,8=+ Vb_min (end discharge voltage) =374-450V Vb_ch (maintenance voltage) = 500-566 Vb_max (charge voltage) = 542-566V The checking system uses data concerning the capacity and type of battery for: automatic check by the inverter of the efficiency of the battery; calculation of estimate of residual autonomy time;...

  • Page 54: 6 5 (6): Auto-Off Timer Customizing

    The interval of time between the arise of alarm and the switching on bypass is by default 5 minutes or it is equal to the value fixed when customizing PREALARM. After the prealarm time, if the input bypass line voltage were present before, the system switches on bypass and it remains in standby status waiting for increasing of output load over the AUTO-OFF value.

  • Page 55: 3: Bypass Frequency Range Customizing

    Key menu 3 3: BYPASS FREQUENCY RANGE CUSTOMIZING BY. FREQUENCY RANGE = +/- 1% ADJUSTMENT: 7=-, 8=+ Access to the BYPASS FREQUENCY RANGE CUSTOMIZING, requires the code 436215 and then keys 7 and 3. The code is not required for 2 minutes after its first previous entry. Keys 7 and 8 are used to reduce or increase the percentage of the range of acceptance of voltage at the bypass line input.

  • Page 56: Key Menu 3

    Value 5= like value 4 with the automatic calling for any kind of alarm. Key menu 3 5 (6) : Modem 'Dial /Send' CUSTOMIZING. MODEM dial n.=6543210///////// <=2..3=> ADJUSTEMENT: (5=dial, 6=send) 7=-, 8=+ Access to the menu "MODEM 'Dial /Send' CUSTOMIZING", requires the code 436215 and the keys 7, 4, 5(dial) or 6(transfer).

  • Page 57: Key Menu 3

    IT SHUTS OFF, IF BYPASS LINE IS NOT OK To leave the menu press key 8 or any key with a sequence other than that indicated. Pressing keys 4, 7, 2, 6 and 3 in succession as shown on the viewer activates the bypass command and shuts off the inverter.

  • Page 58: Key Menu 4

    Key menu 4 2 RECORDED VOLTAGES MEASUREMENT IN=100,100,100%V,50.0Hz; BATT=430V,+100A BY=230V,50.0Hz; n35 OUT=220V,50.0Hz,100% Press key 1 to return immediately to the basic menu. In the example, n35 (flashing) indicates that the measurements shown are for the status of recorded event 35. Key menu 4 2: RECORDED CURRENT MEASUREMENT IN=100,100,100%A;Ts=25°C,Tr=45°C,Ti=45°C...

  • Page 59: Key Menu 7 "Arrow Down": Internal Codes

    It is possible to change the contents by recalling the related menu by entry of the customizing code 436215.The code is not required for 2 minutes after the first previous entry thereof. Only entering the correct code secures access to the next menu, otherwise one returns to the basic menu. DATE/TIME= ymd/h = 1993 12 31/24:60'60 Adj.: 2=ye.

  • Page 60: Key Menu 8 "Arrow Up": Normal

    If s=A..is read, since A = 2 + 8, it is inferred that: 1=system temperature is high =FALSE, i.e. there is NO high temperature in the system 2=initialization correct =TRUE, i.e. system initialization is NOT correct 4=remote shutoff command active =FALSE, the command is NOT active 8=auxiliary input on system card = TRUE, the input is active.

  • Page 61: Table Of Memorized Internal Code

    TABLE OF MEMORIZED INTERNAL CODE [s =system, c=load, b=bypass, r=rectifier, i=inverter, a=alarm] s=X... High system temperature E F Initialisation error 4 5 6 7 C D E F System off command active. 8 9 A B C D E F Auxiliary input on system card. s=.X..
  • Page 62 r=X...-.. F Low input voltage, line 2 E F Low input voltage, line 3. 4 5 6 7 C D E F No input current, line 1. 8 9 A B C D E F No input current, line 2 r=.X..-..
  • Page 63 i=..-.X High temperature on sensor 3 in inverter Lockup by card or module 1 in inverter 4 5 6 7 C D E F (parallel serial data fail *) 8 9 A B C D E F Inverter disablement. a=X...-..1 LOW BATTERY VOLTAGE LOW INPUT VOLTAGE OR OVERLOAD [W].

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