Canon imagePRESS V1350 Installation Manual

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INSTALLATION

MANUAL

2022 CANON INC.

imagePRESS

V1350

Canon

December 13, 2022

Rev. 1

CANON imagePRESS V1350 Rev. 1 PRINTED IN U.S.A.

Table of Contents

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Summary of Contents for Canon imagePRESS V1350

Page 2: Important Notices
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 3: Description On The Parts Included In The Package
Important Notices Description on the parts included in the package The parts with a diagonal line in the contents list will not be used. Symbols The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen Packaged Item Unused Parts Remove Install...
Page 4: Table Of Contents
Contents Contents Safety Precautions....................1 Toner Safety............................2 About Toner............................2 Handling Adhered Toner........................2 Points to Note at Installation........................2 Selecting the Installation Site......................... 2 Points to Note Before Servicing......................2 Essential Items to Be Performed Before Installation.................3 Power Supply............................3 Points to Note When Turning ON/OFF the Main Power................3 Checking the Installation Space......................
Page 5 Contents Installing the Buffer Pass Station......................56 Installing the Sub Station........................70 Installing the Power Unit Station......................88 Installing the Exhaust Filter........................94 Installing the Developing Assembly...................... 96 Installing the Control Panel........................ 101 Attaching the Service Book Holder..................... 102 Turning ON the Main Power Supply....................103 Turning ON the Main Power Supply....................103 Setting the Toner Container.......................
Page 6 Contents 4. Paper Feed Options..................214 POD Deck Adjuster-A1........................215 Pre-checks............................215 Installation Procedure........................216 POD Deck-E1..........................230 Checking before Installation....................... 230 Unpacking............................232 Checking the Contents........................240 Installation Procedure ........................241 Adjustments............................261 Checking after Installation........................270 Secondary POD Deck-E1........................271 Checking before Installation....................... 271 Unpacking............................
Page 7 Contents Checking before Installation....................... 480 Unpacking............................482 Checking the Contents........................484 Preparations before Installation......................484 Installation Procedure ........................504 Checking after Installation........................519 Relocating the Machine........................525 Perfect Binder Continuous Kit-B1....................537 Checking before Installation....................... 537 Unpacking............................537 Checking the Contents........................538 Installation Procedure........................
Page 8 Contents Two-Knife Booklet Trimmer-B1....................... 760 Pre-checks............................760 Unpacking Procedure........................760 Checking the Contents........................765 Installation Procedure........................765 Adjustment ............................772 Two-Knife Booklet Trimmer Conveyor-B1..................782 Points to Note at Installation.......................782 Checking the Contents........................782 Installation Procedure........................782 Revision History....................786...
Page 9: Safety Precautions
Safety Precautions Toner Safety..........2 Points to Note at Installation....2...
Page 10: Toner Safety
Safety Precautions Toner Safety About Toner Toner is a nontoxic matter composed of plastic, iron and a trace of pigments. CAUTION: Never throw toner in flames to avoid explosion. Handling Adhered Toner • Use dry tissue paper to wipe off toner adhered to skin or clothes and wash in water. •...
Page 11: Essential Items To Be Performed Before Installation
Safety Precautions Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
Page 12: Handling Of Packaging Materials
• imagePRESS V1350 + Two-Knife Booklet Trimmer Conveyor-B + Two-Knife Booklet Trimmer-B + Booklet Trimmer-G + Booklet Finisher-AF + Paper Folding Unit-K + High Capacity Stacker-J (Double Feeding) + Perfect Binder-F + Multi Function Professional Puncher-C + Document Insertion Unit-R + Inspection Unit-B + Sensing Unit-B + POD Deck-E +...
Page 13: Product Lineup
Product Lineup Host Machine Options......6 Paper Feed / Paper Output Options..8...
Page 14: Host Machine Options
1. Product Lineup Host Machine Options Flat Control Panel-A1 Operator Attention Light-A1 License Products 1TB SSD-A1 Memory Mirroring Kit-A1 imagePRESS Server E9000 Hardware Products Product name Required options, conditions, etc. Reference Operator Attention Light-A1 “Operator Attention Light-A1” on page 179 1TB SSD-A1 It is required when using the mirroring func- “1TB SSD-A1 / Memory Mirroring Kit-A1”...
Page 15 1. Product Lineup Product name Required options, conditions, etc. Fiery Compose Fiery Impose Fiery Impose and Compose...
Page 16: Paper Feed / Paper Output Options
1. Product Lineup Paper Feed / Paper Output Options imagePRESS V1350 POD Deck-E1 Secondary POD Deck-E1 Document Sensing Perfect Binder-F1 Insertion Unit-B1 Unit-R1 Multi Function Document Sensing Inspection High Capacity High Capacity Professional Insertion Unit-B1 Unit-B1 Stacker-J1 Stacker-J1 Unit-R1 Puncher-C1...
Page 17: Paper Output Options
1. Product Lineup Product name Required options, conditions, etc. Reference Tab Feeding Attachment-E1 Options for host machine and POD Deck. “Tab Feeding Attachment-E1” on page POD Deck Adjuster-A1 POD Buffer Unit is required. “POD Deck Adjuster-A1” on page 215 POD Buffer Unit-A1 POD Deck Adjuster is required.
Page 18: Host Machine
Host Machine About this Installation Procedure..11 Checking Before Installation ....12 Unpacking........... 15 Checking the Contents......23 Installation Procedure......27 Turning ON the Main Power Supply. 103 When Relocating the Machine..146...
Page 19: About This Installation Procedure
2. Host Machine About this Installation Procedure This procedure is for the host machine installation steps when imagePRESS Server is installed. Install imagePRESS Server after completing installation of the host machine. • “imagePRESS Server E9000” on page 190...
Page 20: Checking Before Installation
2. Host Machine Checking Before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site in advance before bringing in the machine to the user's site. Checking Power Supply 1. Be sure that the power plug of the machine can be connected exclusively with the following power plug outlet. •...
Page 21: Order Of Installing The Host Machine And Options
2. Host Machine • Keep the fixation members and screws that were removed during unpacking or installation as they may be used to transport the machine for relocation or repair. Order of Installing the Host Machine and Options When installing the machine and other options at the same time, install the options in the following order. CAUTION: When connecting the POD Deck to the host machine, the fixing plate (lower) of the POD Deck cannot be attached if the Power Unit Station is connected to the Main Station.
Page 22 2. Host Machine Main Station [13] Multi Function Professional Puncher Buffer Pass Station [14] Perfect Binder Sub Station [15] High Capacity Stacker POD Deck Adjuster (POD Buffer Unit is required) [16] High Capacity Stacker (Double Feeding) POD Deck [17] Paper Folding Unit Power Unit Station [18] Puncher Unit...
Page 23: Unpacking
2. Host Machine Unpacking Unpacking Main Station / Power Unit Station CAUTION: • The weight of the host machine is shown below. Main Station: Approx. 677 kg Power Unit Station: Approx. 101 kg • For safety, carefully perform transport and installation. 1.
Page 24 2. Host Machine 5. Lift the Main Station/Power Unit Station from the front using a forklift, and lower it from the skid. CAUTION: • Do not damage the adjuster with the fork of the forklift. • Do not lift up the plastic bag when lifting the station. •...
Page 25: Unpacking Sub Station
2. Host Machine Unpacking Sub Station CAUTION: • The weight of the Sub Station is about 216 kg. • Be sure to do the unpacking with 4 or more people. • Be sure to do unpacking in a place where the ceiling height is more than twice the height of the package. •...
Page 26 2. Host Machine 3. Hold the handles on the right side of the Sub Station, lift the Sub Station, and remove the pad. Put the plastic bag aside in the direction of the arrow beforehand. CAUTION: Be careful not to lift machine too high as the balance will be lost. 4.
Page 27 2. Host Machine 6. After turning the 2 slope plates over and installing them as shown in the figure, align the pin holes on the pallet with those on the Slope Plates and insert the 2 pins. 7. Hold the 2 handles on the left side surface, align the casters with the center of each slope plate while supporting the corners of the Sub Station, and then bring the Sub Station down slowly.
Page 28: Unpacking Buffer Pass Station
2. Host Machine Unpacking Buffer Pass Station CAUTION: • The weight of the Buffer Pass Station is about 71 kg. However, if there is a standard to handle a heavy load in each sales company, follow it for operation. • Be sure to do the unpacking with 3 or more people. •...
Page 29 2. Host Machine 3. Hold the part showing on the figure and lift the back side, and then remove the pad. At this time, keep the plastic bag aside in the direction of the arrow. CAUTION: • Be careful not to lift machine too high as the balance will be lost. •...
Page 30 2. Host Machine 5. Unload the host machine from the pallet. CAUTION: When unpacking, be sure to hold the positions shown in the figure; otherwise, depending on the holding positions, the equipment may be deformed. <Front Side / Right Side> <Back Side / Left Side>...
Page 31: Checking The Contents
2. Host Machine Checking the Contents Main Station ■ Pre-fixing Feed 2 Unit TP ; M4x8 ■ Pre-fixing Feed 3 Unit RS Tightening Round End ; M3x8.5...
Page 32: Power Unit Station
2. Host Machine Power Unit Station <ACC1-A> NOTE: • [A]: Store the following parts after installation, as they will be used when performing maintenance. • [B]: Used when installing a Print Server. • [C]: Used when installing an Operator Attention Light. TP ;...
Page 33 2. Host Machine For USA 3x For USA 3x For USA 3x For EUR / Asia / Oceania 4x For EUR / Asia / Oceania 4x For EUR / Asia / Oceania 4x <ACC1-B> CAUTION: [A]: Do not unpack until using. [ A ] <ACC3>...
Page 34: Buffer Pass Station
2. Host Machine <ACC4> CAUTION: If using the spare Fixing Web Unit, check for slack of web and tighten it before using. Buffer Pass Station NOTE: It's taped to the Buffer Pass Station Top Cover.
Page 35: Installation Procedure
2. Host Machine Installation Procedure Preparing the Starter CAUTION: Do not use the starter of imagePRESS C10010VP/C9010VP Series. NOTE: This work is performed to let the starter adapt to the installation environment. 1. Remove the Y, M, C, and Bk starter from the packaging boxes and shake them approx. 20 times. 2.
Page 36 2. Host Machine 2. Remove the wrench for the Main Station. NOTE: How to remove the Super Clamps 1. Remove the upper part of the Super Clamp [1] in the direction of the arrow. 2. Release the Claw [2] and open the upper part of the Super Clamp in the direction of the Arrow [3]. CAUTION: Points to note when securing the Main Station Make sure that the orientation of the caster in the center of the rear is horizontal with the rear of the host machine.
Page 37 2. Host Machine 4. Determine where to install the Main Station and manually rotate the four adjuster nuts in the direction of the arrow until they attach firmly to the floor. Use a spanner to rotate the four adjusters once (do not rotate more than once). CAUTION: Be sure to turn the nuts by hand here.
Page 38: Checking The Clearance Between The Main Station And Power Unit Station
2. Host Machine Checking the Clearance between the Main Station and Power Unit Station CAUTION: Depending on the condition of the floor surface and the tolerances of the parts, the flat screws or rivets on the top surface of the Power Unit Station may come into contact with the lower surface of the Primary Exhaust Fan Unit of the Main Station when connecting the Main Station to the Power Unit Station.
Page 39 2. Host Machine 2. Place the Power Unit Station by bringing close the rivets and flat screws shown in the figure to the Primary Exhaust Fan Unit section. Check that the rivets and flat screws do not contact the lower surface of the Primary Exhaust Fan Unit section. •...
Page 40 2. Host Machine 4. Measure the clearance at the two locations shown below. NOTE: The lower limit value of the clearance between the lower surface of the Main Station Upper Rear Cover 1 and the upper surface of the Power Unit Station is 17 to 18 mm. 5.
Page 41: Before Installing The Deck
2. Host Machine Before Installing the Deck NOTE: The folding position of the packaging tape may be opposite to the illustration. 1. Open the Main Station Front Cover (Left and Right). 2. Remove all the tapes attached to the inside. NOTE: Be sure not to remove the following tapes in this step.
Page 42 2. Host Machine 3. Insert a screwdriver etc. into the clearance of the deck and push the [A] part of the lever to release the lock to open the deck. 4. Remove the tapes and remove the packaging members in the deck. CAUTION: •...
Page 43: Before Installing The Feed Assembly
2. Host Machine 5. Lift up the lever D and remove the cushioning materials and then lower down the lever D. 6. Close the deck. Before Installing the Feed Assembly NOTE: The folding position of the packaging tape may be opposite to the illustration. 1.
Page 44 2. Host Machine 2. Remove the tapes, and install the Protection Paper. 3. Remove the Stopper Support Plate. (Do not use the Stopper Support Plate and the screw removed.) 4. Remove the tapes and the cushioning materials. If the cushioning materials cannot be removed, perform steps. 1.
Page 45 2. Host Machine 5. Remove the tape, and install the brush. 6. Remove the tape, and install the brush.
Page 46 2. Host Machine 7. Affix the label of the appropriate language over the existing label on the place shown in the figure. NOTE: Labels other than [1] and [2] will be affixed in “Affixing Labels” on page 141. XXXXXXXXXXXXXXX XXXXXXXXX XXXXXXXXXXXXXX XXXXXXXXXXXXXX XXXXXXXXXXXX...
Page 47: Preparation Before Installing Itb Unit
2. Host Machine Preparation Before Installing ITB Unit 1. Remove the stepped screw and turn the 4 Release Levers in the direction of the arrow. Hold the 2 handles and remove the ITB Unit Cover. Stepped Grip Grip Screw NOTE: Attach the removed ITB Unit Cover and stepped screws in “Installing the Developing Assembly”...
Page 48 2. Host Machine CAUTION: Points to note how to hold the ITB Unit Release Lever Gripping the ITB Release Lever too deeply may pinch your hand. Hence, do not grip the ITB Release Lever too deeply beyond [A]. 2. Turn the 2 Release Levers of the ITB Frame Unit in the direction of the arrow at the same time, and pull it out slightly. Hold the grips and pull out the ITB Frame Unit until it stops.
Page 49 2. Host Machine 5. While pushing the 2 Lock Release Springs, slide the ITB Unit toward the rear side until the lock is released. CAUTION: Be careful not to get your fingers caught. 6. Push in the ITB Frame Unit and lock the Release Lever. 7.
Page 50: Preparation Before Installing Sub Station
2. Host Machine Preparation Before Installing Sub Station 1. Remove the packaging materials and protective paper of the Fixing part. NOTE: Store removed packaging materials and protective paper in preparation for machine movement. 2. Check that the end of the Fixing Belt is within the tooth width of the Pressure Roller Gear. •...
Page 51 2. Host Machine 3. Open the Sub Station Front Cover (Left and Right). 4. Remove all the packaging tapes. 5. Open the Cooling Unit and remove the packaging materials. 6. Close the Cooling Unit.
Page 52 2. Host Machine 7. Remove fixing fixed screw. NOTE: Store removed stage screws in preparation for machine movement. 8. Pull out Fixing Assembly.
Page 53 2. Host Machine 9. Peel off the tape. CAUTION: • Be sure not to remove the fixing tapes from the Fixing Web Unit until it has been moved to the installation location. Remove the fixing tapes after moving to the installation location and perform the following steps. •...
Page 54 2. Host Machine 10. <Position adjustment for the Fixing Belt> NOTE: Perform only when the edge of the Fixing Belt checked in step 2 is outside the range of the tooth width of the Pressure Roller Gear. 10-1. Press the 2 Lock Springs at both ends of the rail to release the locks, and pull the Fixing Assembly all the way out. 10-2.
Page 55 2. Host Machine 10-4. Release pressure of the Fixing Belt.
Page 56 2. Host Machine 10-5. Adjust the position of the Fixing Belt so that the end of the fixing belt will be within a range of 5 - 10 mm from the front end of the Roller. 5-10 mm 5-10 mm 5-10 mm NOTE: <Adjusting method of the Fixing Belt position>...
Page 57 2. Host Machine 10-6. Pressurize the Fixing Belt. CAUTION: If the Fixing Belt is not pressurized, E007-0011 or 0CF1 JAM is displayed. NOTE: It is easier to pressurize from the front side.
Page 58 2. Host Machine 10-7. Close the Fixing Upper Unit and return the cover lock. 10-8. Install the 2 screws.
Page 59 2. Host Machine 11. Check for slack of the Fixing Web. 11-1. Turn the lever and remove the Fixing Web Unit. 11-2. Check for slack of the Fixing Web. 11-3. If the Fixing Web is loose, turn the gear in the direction of the arrow to tighten the Fixing Web. 11-4.
Page 60 2. Host Machine 12. Return the Fixing Assembly.
Page 61: Attaching The Pre-Fixing Feed Unit
2. Host Machine Attaching the Pre-fixing Feed Unit CAUTION: Points to note when holding the Pre-fixing Feed 2 Unit The Feed Belt Unit may fall off if the unit is held vertically while holding the Support Base Part [A] because the Support Base Part [A] has 2 pins stuck but not fixed.
Page 62 2. Host Machine 2. Connect 2 connectors and attach the Connector Cover. (With washer and TP Screw) CAUTION: Points to note when holding the Pre-fixing Feed 3 Unit The Feed Belt Unit may fall off if the unit is held vertically while holding the Support Base Part [A] because the Support Base Part [A] has 2 pins stuck but not fixed.
Page 63 2. Host Machine 3. Attach the Pre-Fixing Feed 3 Unit to the Buffer Pass Station. RS Tightening Round End; M3x8.5 4. Connect 2 connectors and attach the Connector Cover. (With washer and TP Screw)
Page 64: Installing The Buffer Pass Station
2. Host Machine 5. Attach the Fixing Front Cover to the Buffer Pass Station. RS Tightening Round End; M3x8.5 Installing the Buffer Pass Station ■ Connecting the Buffer Pass Station 1. Remove the Buffer Pass Station Rear Cover. 2. Put the Cable inside.
Page 65 2. Host Machine 3. Connect the Buffer Pass Station to the Main Station. CAUTION: • When connecting, put it close with straight way while checking the position of the positioning pins. • Be careful not to contact the Pre-fixing Feed 2 Unit when connecting.
Page 66 2. Host Machine 4. Remove the Main Station Front Left Cover. CAUTION: When releasing the 2 hinges of the Main Station Front Left Cover, the hinges may be deformed. Be sure to hold the Main Station Front Left Cover to keep it horizontal and release the lower hinge first. 1.
Page 67 2. Host Machine ■ Adjusting the Height and Fixing for Buffer Pass Station <Adjustment flow> Are the scales at the front and back surface in the correct position? Are the locations for the front and back surface Adjusting the height for the Buffer Station connection holes (left and right direction) correct? Attaching the Frame Connecting Shaft Abuts the Buffer Station to the Main Station.
Page 68 2. Host Machine ● Check the Calibration Position of the Buffer Pass Station (Front/Rear) 1. Check if the scales of the connecting part is in the correct position. • If the scale is in the correct position: Go to “Checking the Connection Hole Position (Front/Rear) and Attaching the Frame Connecting Shaft”...
Page 69 2. Host Machine ● Adjusting the Height for the Buffer Pass Station CAUTION: • Be sure to adjust the casters in the order shown below. • Make sure that 2 casters on the front side and 2 casters on the rear side are adjusted by the same amount between the left and right casters (there is no need to adjust between front and back casters).
Page 70 2. Host Machine 1. Remove the spanner from the Buffer Pass Station. 2. Open the Sub Station front Left Cover and remove the Spanner attached. CAUTION: Since the tightening of the adjustment bolt may be so tight, be careful not to injure yourself by hitting your hand hard against the corners or edges of the plate frames or others by turning the wrench with strong force.
Page 71 2. Host Machine 4. Turn the adjustment bolt with the wrench. • To raise: Rotate in the [A] direction. • To lower: Rotate in the [B] direction. (Change in height per turn: Approx. 2.0 mm) 5. Tighten the Fixation Nut. Tighten...
Page 72 2. Host Machine ● Checking the Connection Hole Position (Front/Rear) and Attaching the Frame Connecting Shaft 1. Check if the hole position (left and right direction) of connecting part is correct. If not, adjust the position of the Buffer Pass Station to insert the pin. <Front side>...
Page 73 2. Host Machine 2. Attach the Frame Connecting Shaft. NOTE: If it is difficult to insert the Frame Connecting Shaft, insert straight while pushing the Buffer Pass Station toward the Main Station. CAUTION: • Don't tighten the screw completely at this stage yet. •...
Page 74 2. Host Machine ● How to Check/Adjust the Upper Clearance (Front/Rear) 1. Check that the upper clearance between the Main Station and the Buffer Pass Station is within 2 +/- 1 mm. • Within the standard: Go to “Grounding Checking/Grounding Method of Casters in Left Front and Left Rear” on page •...
Page 75 2. Host Machine <Adjustment Method> Adjust the caster (3) and (4) in the same manner as for adjusting the height. <Raise (3) and (4) by the same amount> <Lower (3) and (4) by the same amount> 2. Check if the scales of the front and rear connecting part are in the correct position. If the scales are not in the correct position, perform “Check the Calibration Position of the Buffer Pass Station (Front/Rear)”...
Page 76 2. Host Machine <Grounding method> CAUTION: When loosening or tightening the fixing nut, if the adjusting bolt goes around, work by pressing the hexagonal part of another spanner. 1. Loosen the Fixation Nut. Loosen 2. Turn the casters by hand until they touch the floor and then turn once with a spanner. 3.
Page 77 2. Host Machine ● Fixing the Frame Connecting Shaft 1. Fix the front and rear Frame Connecting Shaft. <Front side> TP ; M4x8 <Rear side> TP ; M4x8 2. Attach the 2 hinges and install the Main Station Front Left Cover. 3.
Page 78: Installing The Sub Station
2. Host Machine ■ Connecting the Cables 1. Connect 8 connectors and insert a reuse band. Installing the Sub Station ■ Connecting the Sub Station NOTE: Be sure to install the Adjuster Unit before adjusting the height of the caster. 1.
Page 79 2. Host Machine NOTE: If the adjuster is caught in the bottom plate of the Sub Station and cannot be installed, it may be installed as follows. 1. Reverse the orientation of the Adjuster Unit and slant it, and insert into the bottom plate part up to the shaft part. 2.
Page 80 2. Host Machine 4. Move the Sub Station closer to the Buffer Pass Station until the gap is approx. 15 mm. CAUTION: • When connecting, put it close with straight way while checking the position of the positioning pins. • Be careful not to contact the Pre-fixing Feed 3 Unit when connecting. 15 mm ■...
Page 81 2. Host Machine ● Check the Height of the Positioning Pin of the Sub Station (Front/Rear) 1. Check the height of 2 positioning pins of the Buffer Pass Station and 2 positioning holes of the Sub Station. • If the height position of the positioning pin is the correct position: Go to “Attaching the Frame Connecting Shaft Plate Unit”...
Page 82 2. Host Machine ● Adjusting the Height for the Sub Station CAUTION: • Be sure to adjust the casters in the order shown below. • Adjust the height of the casters of the Sub Station until the 2 right sides ((1), (2)) meet the height of the pins. •...
Page 83 2. Host Machine 1. When adjusting the rear caster [A], remove the Sub Station Rear Cover. CAUTION: Since the tightening of the adjustment bolt may be so tight, be careful not to injure yourself by hitting your hand hard against the corners or edges of the plate frames or others by turning the wrench with strong force. CAUTION: When loosening or tightening the fixing nut, if the adjusting bolt goes around, work by pressing the hexagonal part of the adjusting bolt by the another spanner.
Page 84 2. Host Machine 4. Tighten the Fixation Nut. Tighten ● Attaching the Frame Connecting Shaft Plate Unit CAUTION: Since the height of the Buffer Pass Station and the Sub Station are matched in "Adjusting the height of the Sub Station", do not adjust the height of the casters on the right side (front and rear) of the Sub Station after the Sub Station is connected.
Page 85 2. Host Machine 2. Attach the Frame Connecting Shaft Plate Unit. CAUTION: Do not loosen the screw [A] on the Frame Connecting Shaft Plate Unit, even if the pin is hard to insert. NOTE: Adjust the position of the Sub Station according to two positions of a boss because the position of the boss is not matched and the Frame Connecting Shaft Plate Unit is difficult to be attached if the Sub Station is too close.
Page 86 2. Host Machine 3. Attach the Harness Cover. NOTE: Attach the Harness Cover so that the notched part of the Harness Cover is on the back side. RS Tightening Round End; M4x8 ● How to Check/Adjust the Upper Clearance (Front/Rear) 1.
Page 87 2. Host Machine <Adjustment Method> Adjust the caster (3) and (4) in the same manner as for adjusting the height. CAUTION: Since the height of the Buffer Pass Station and the Sub Station are matched in "Adjusting the height of the Sub Station", do not adjust the height of the casters on the right side ((1) and (2)) of the Sub Station after the Sub Station is connected.
Page 88 2. Host Machine <Grounding method> CAUTION: When loosening or tightening the fixing nut, if the adjusting bolt goes around, work by pressing the hexagonal part of another spanner. 1. Loosen the Fixation Nut. Loosen 2. Turn the casters by hand until they touch the floor and then turn once with a spanner. 3.
Page 89 2. Host Machine NOTE: <Reference> Clearance adjustment of the Cover (1) If you are concerned about the appearance of the gap between the top cover of the Buffer Pass Station and the top cover of the Sub Station, adjust the position of the Buffer Pass Station top cover by the following steps. Adjustment in left and right position is available.
Page 90 2. Host Machine 3. Remove 1 screw on the rear side and temporarily tighten it to the right screw hole. 4. Adjust the left and right position of the Buffer Pass Station Top Cover and tighten the 3 screws that were temporarily tightened. 5.
Page 91 2. Host Machine NOTE: <Reference> Clearance adjustment of the Cover (2) If you are concerned about the appearance of the gaps in the Front Cover of each station, use the following procedure to adjust the position of the Front Cover with the hinges of the Front Cover of the Buffer Pass Station and the Sub Station. Adjustment in left and right position is available.
Page 92 2. Host Machine 3. When the appearance of the gap in the center of the Front Cover of the Sub Station is concerned by the adjustment of the position of the Sub Station Front Right Cover, the position of the Front Cover is adjusted by the hinge of the Sub Station Front Left Cover.
Page 93 2. Host Machine <If only removed> 2. Install the Sub Station Rear Cover Lower. <If only removed> 3. Return the spanner to the Sub Station. <If only removed> 4. Return the spanner to the Buffer Pass Station.
Page 94 2. Host Machine 5. Return the spanner for the Main Station. 6. Close the Buffer Pass Station Front Cover and Sub Station Front Cover (Left and Right). ■ Connecting the Cables 1. Connect the 5 connectors. NOTE: • Be sure to connect the connectors from the bottom. •...
Page 95 2. Host Machine 2. Attach the cover. RS Tightening Round End; M4x8 3. Disconnect the lower cable reuse band and connect the connector. 4. Attach the Ozone Filter to the Buffer Pass Station Rear Cover.
Page 96: Installing The Power Unit Station
2. Host Machine 5. Attach the Buffer Pass Station Rear Cover. Installing the Power Unit Station CAUTION: When also installing the POD Deck, install it before step 6. 1. Remove the Power Unit Station Rear Cover 1.
Page 97 2. Host Machine 2. Remove the Power Unit Station Rear Cover 3. 3. Remove the small cover of the Power Unit Station Rear Cover 2. 4. Remove the tape securing the Water Absorbing Sheet. CAUTION: Make sure to hold down the Water Absorbing Sheet while removing the tape to prevent the sheet from coming off. If it comes off, be sure to put it back where it was originally installed.
Page 98 2. Host Machine 5. Lift up the Air Pump slightly, remove the Air Pump Reinforcing Plate Stays, and attach after sliding it to the side position. CAUTION: Keep the Air Pump Reinforcing Plate Stays in the position indicated in the figure for use when moving the machine. CAUTION: When also installing the POD Deck, install it before step 6.
Page 99 2. Host Machine 7. Connect the 18 connectors to the Main Station. CAUTION: Do not remove the wire saddle or reuse band that holds the cable in place, as this may cause a connector connects wrongly. 8. Attach the small cover of the Power Unit Station Rear Cover 2. 9.
Page 100 2. Host Machine 10. Attach the Power Unit Station Rear Cover 1. 11. Remove the screw, fold the Auxiliary Caster, and secure it with the screw you removed. 12. Attach the 2 wire saddles to the Buffer Pass Station.
Page 101 2. Host Machine 13. Connect the Air Hose to the Power Unit Station. CAUTION: Be sure to attach the Air Hose. An error does not occur even if it is left unconnected, and this may result in short life of the Fixing Belt or Refresh Roller or occurrence of jams.
Page 102: Installing The Exhaust Filter
2. Host Machine 15. Connect the power cord to the Sub Station and the Buffer Pass Station. NOTE: • Connect the power cord [A] to the Buffer Pass Station [A] (the one affixed the seal in the previous step). • Connect the power cord [B] to the Sub Station [B]. [ B ] [ B ] [ A ]...
Page 103 2. Host Machine 2. Attach the assembled Exhaust Filter. P Tightening; M3x8 3. Attach the assembled Exhaust Filter on the Exhaust Merging Duct Unit. P Tightening ; M3x8 4. Attach the Exhaust Merging Duct Unit to the Sub Station. RS Tightening Round End; M4x8...
Page 104: Installing The Developing Assembly
2. Host Machine Installing the Developing Assembly 1. Open the Main Station Front Cover (Lleft and Right). 2. Remove the 2 stepped screws and turn the 6 Release Levers in the direction of the arrow, and remove the Process Unit Cover. Stepped Screw NOTE:...
Page 105 2. Host Machine NOTE: Perform the same procedure below for each color. The positions of the Developing Assemblies are, starting from the left, Yellow (Y), Magenta (M), Cyan (C), and Black (Bk). 3. Remove the 3 wire saddles and the 3 connectors. 4.
Page 106 2. Host Machine 6. Attach the Developing Assembly. Fit the protrusion on the top of the Developing Assembly into the rail on the host machine side and the protrusion on the bottom of the Developing Assembly into the rail on the host machine side, and push the Developing Assembly into the machine.
Page 107 2. Host Machine 7. Push in the Developing Assembly Pressure Lever. (Pressure is applied to the Developing Assembly.) CAUTION: Checking the installation condition of the Developing Assembly after installation When installing the Developing Assembly, if the Developing Assembly Pressure Lever is not pushed in with the condition being pushed all the way to the back, the positioning axis may not be correctly inserted.
Page 108 2. Host Machine 8. Attach the 3 wire saddles and the 3 connectors. CAUTION: • When installing the Developing Assembly, be sure to install the cables in their original positions. The cables may be caught in the Sub Hopper Toner Stirring Motor [A]. •...
Page 109: Installing The Control Panel
2. Host Machine 10. Hold the 2 grips and attach the ITB Unit Cover. Turn the 4 Release Levers in the direction of the arrow, and secure them with the 1 stepped screw. Stepped Grip Grip Screw 11. Lock the lever (B-G1). Installing the Control Panel NOTE: Refer to the...
Page 110: Attaching The Service Book Holder
2. Host Machine Attaching the Service Book Holder 1. Remove the release paper of the Service Book Holder and affix it to the base plate of the Main Station.
Page 111: Turning On The Main Power Supply
2. Host Machine Turning ON the Main Power Supply Turning ON the Main Power Supply CAUTION: • Be sure not to put paper in the deck when turning the main power ON. "Paper Separation Fan level adjustment" is performed automatically only if there is no paper in the deck when the main power is turned ON.
Page 112 2. Host Machine 3. Check that the subbreaker is ON. NOTE: The combination of the subbreaker and the power cord is as follows: • [1], [2]: for Main Station power • [3]: For Buffer Pass Station power ([A] side <==> [C] side) •...
Page 113 2. Host Machine 5. Insert the Door Tool into the Drum Heater Switch, and install it as shown in the figure (turn ON the Drum Heater Switch). CAUTION: Be sure to attach the Door tool. When the Door Tool is forgotten to be attached, E260-3320 will occurs. 6.
Page 114: Setting The Toner Container
2. Host Machine Setting the Toner Container 1. When the progress bar screen is complete, set the following service mode value to "1" (disabling of warm-up rotation). CAUTION: When performing the following service mode, be sure that the Main Station Front Cover is open. COPIER >...
Page 115 2. Host Machine 4. Press the Open/Close Switch to open the Toner Replacement Inner Cover. 5. Remove the cap of the Toner Container in the direction of the arrow. CAUTION: Do not shake the Toner Container, as toner may leak. 6.
Page 116: Supplying The Starter
2. Host Machine 8. Close the Toner Replacement Outer Cover. Supplying the Starter 1. Place a sheet of paper in the Deck. If you are not sure how to place paper, see “Paper Settings” on page 114. CAUTION: If a paper is not set in the deck, you will not be able to confirm that the host machine status is "READY". "SPLY-DV", "STIR"...
Page 117 2. Host Machine 3. Install the Funnel to the Developer Supply Mouth. CAUTION: Be sure to attach without gaps. 4. Use the following service mode to select the color to supply starter. (Multiple colors can be selected. Select "4" to replenish 4 colors at the same time.) COPIER >...
Page 118 2. Host Machine 6. While rotating the bottle, slowly pour the starter into the Supply Funnel. CAUTION: • Be sure to pour the starter of the same color as the Developing Assembly. • Check from the Developer Supply Mouth if the screw is rotating before pouring the starter. •...
Page 119 2. Host Machine 9. Remove the 2 Door Tools you attached to the Door Switches. NOTE: Be sure to keep the removed Door Tools. 10. Close the Main Station Front Cover (Left and Right). 11. Confirm that "READY" is displayed on the service mode screen, and execute the following service mode. CAUTION: •...
Page 120 2. Host Machine 12. Perform the Waste Toner Full Sensor offset adjustment. 1. Open the Waste Toner Receptacle, and replace the Waste Toner Container installed when the machine was shipped with the Waste Toner Container included in the package. NOTE: •...
Page 121: Host Machine Settings (Starting Setup Guide)
2. Host Machine 6. Attach the Main Station Upper Rear Cover 2. 13. Open the Deck, and remove the paper. 14. Close the deck. 15. Open the Toner Replacement Outer Cover. 16. Open the Toner Replacement Inner Cover, and replace each Toner Container with the second container for each color.
Page 122: Registration Of Installation Date Information
2. Host Machine Registration of Installation Date Information CAUTION: Be sure that [Date/Time Settings] is completed. (There are items in Setup Guide.) 1. Enter the following service mode, and execute "Batch Set Installation Date Info". COPIER > FUNCTION > INSTALL > INSTDTST NOTE: •...
Page 123 2. Host Machine 2. Check that the Internal Lifter has lowered, and move the Trailing Edge Guide Plate in the direction of the arrow while pressing the lever of the Trailing Edge Guide Plate. 3. Raise the lever of the Side Guide Plate in the direction of the arrow, hold the 2 knobs of the Side Guide Plate, and move them in the directions of the arrows.
Page 124 2. Host Machine 8. Attach the paper size label of the loaded paper size to the size indication plate. NOTE: If the paper size or type, etc. may be changed after installation, the paper size can be directly written on the Size Indication Plate with a whiteboard marker (do not write with a permanent marker).
Page 125 2. Host Machine 10. Check with the user on whether to use the plate, and then affix the Media Indication Plate Holder. NOTE: Standard for affixing them Align the left side. Leave approx. 10 mm for the space on the upper side. 10 mm NOTE: If Setup Guide is running, skip this procedure.
Page 126: Checking The Height Of The Primary Charging Assembly
2. Host Machine Checking the Height of the Primary Charging Assembly Follow the flow chart procedure shown below to check the height of the Primary Charging Assembly. After completion of the flow chart procedure, perform “Attaching the Process Unit Cover” on page 121.
Page 127 2. Host Machine ■ Image Output for Primary Grid Height Adjustment (Flow Chart "*1") 1. Execute the followings service mode and output image for height adjustment. COPIER > FUNCTION > MISC-P > GRID-ADJ CAUTION: Be sure to satisfy the following conditions for paper and paper sources to be used. Paper source: Host Machine Deck Paper size: A3 or larger Paper type setting: Plain or thin paper...
Page 128 2. Host Machine 3. Loosen the 2 screws of the Primary Charging Assembly and turn the gear for height adjustment. NOTE: • In case the front side is dark: Turn the Adjustment Gear "clockwise" to lower the Primary Charging Assembly. •...
Page 129: Attaching The Process Unit Cover
2. Host Machine Attaching the Process Unit Cover 1. Turn OFF the Main Power Switch. 2. Open the Main Station Front Cover (Left and Right). 3. Remove the Door Tool attached to the Drum Heater Switch (be sure to keep the removed Door Tool). NOTE: Be sure to keep the removed Door Tools.
Page 130 2. Host Machine 4. Attach the Process Unit Cover. Turn the 6 Release Levers in the direction of the arrow, and secure them with the 2 stepped screws. Stepped Screw CAUTION: Points to note when attaching the Process Unit Cover •...
Page 131: Executing Auto Adjust Gradation (Full Adjust)
2. Host Machine 5. Close the Main Station Front Cover (Left and Right). 6. Turn ON the Main Power Switch. Executing Auto Adjust Gradation (Full Adjust) CAUTION: • Use the following paper for auto gradation adjustment. Since auto gradation adjustment is performed based on the specified paper, if you use paper other than the specified paper or do not perform the adjustment, adverse effects may occur with images or the host machine.
Page 132: Register Paper To Adjust
Executing Correct Shading CAUTION: Be sure to use the largest size of Canon-recommended paper or the largest size of paper which the user uses (it is preferable to use 320 x 450 mm (SRA3) or 330 x 483 mm). Do not use special paper (color paper, coated paper, texture paper, etc.).
Page 133 2. Host Machine 2. Select the method for correct shading. NOTE: While the sensing unit is installed, [Automatic Correction] button is displayed. By executing the [Automatic Correction], the density unevenness correction can be automatically adjusted. • To perform densitometer correction •...
Page 134 2. Host Machine NOTE: In steps 3 to 5, the procedure is described using the screen for yellow. 3. Press [Fine Adjust] of the target color to make entries. 4. Select the number same as that of the target Mark No.. 5.
Page 135: Image Position Adjustment
2. Host Machine 10. Press [OK] and exit the [Correct Shading] screen. 11. Execute the Auto Gradation Adjustment (Full Adjust) again. ■ To perform Visual Correction 1. Press [Visual Correction] > [Output Test Page] > [Start Printing]. (Test Page 2 is output showing mark numbers.) 2.
Page 136 2. Host Machine ■ Standard value Adjustment items Standard value Paper sizes Left Edge Skew SKEW-FCT L4 - L5 : 0 +/- 0.3 mm A3 or LDR Leading Edge Right Angle ANGLE-1 L1 - L2 : 0 +/- 0.5 mm Trapezoid TRPZ-1 Lx1 - Lx2 : 0 +/- 0.5 mm...
Page 137 2. Host Machine 2. Check that the obtained value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure. • L4 - L5 : Within 0 +/- 0.3 mm...
Page 138 2. Host Machine ● <Adjustment Procedure> 1. Adjust the value of the following service mode. Service Mode > COPIER > ADJUST > FEED-ADJ > SKEW-FCT • Setting range: 4 to 84 (0.04 mm* per increment) *0.04 mm is the amount of change per the paper length of 170 mm. The longer the paper is, the greater the adjustment amount per 1 setting value.
Page 139 2. Host Machine 2. Check that the obtained value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure. • L1 - L2 : 0 ± 0.5 mm or less ●...
Page 140 2. Host Machine 3. Write down the new adjustment value in the service label. • ANGLE-1 ■ 3. Trapezoid Adjustment ● <Checking Procedure> 1. Calculate trapezoid of the image (Lx1 - Lx2). 2. Check that the obtained value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure.
Page 141 2. Host Machine ● <Adjustment Procedure> 1. Adjust the value of the following service mode. Service Mode > COPIER > ADJUST > IMG-REG > TRPZ-1 • Setting range: -10 to 10 (0.1 mm per increment) NOTE: • When Lx1 is smaller than Lx2: When the value is increased by "1", the difference between Lx1 and Lx2 is decreased by 0.1 mm.
Page 142 2. Host Machine 2. Check that the measured value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure. • [For A3 paper] Ly: Within 292 +/- 0.4 mm •...
Page 143 2. Host Machine 2. Adjust the value of the following service mode. Service Mode > COPIER > ADJUST > IMG-REG > MAG-H-M • Setting range: -100 to 100 (0.01% per increment) NOTE: • When the actually measured value is smaller than the nominal value: When the value is increased by "1", the horizontal scanning magnification ratio is increased by 0.01% (L4 remains unchanged, and the horizontal scanning magnification ratio changes).
Page 144 2. Host Machine 2. Check that the measured value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure. • [For A3 paper] Lx: Within 415 +/- 0.6 mm •...
Page 145 2. Host Machine 2. Adjust the value of the following service mode. Service Mode > COPIER > ADJUST > IMG-REG > MAG-V-M • Setting range: -100 to 100 (0.01% per increment) NOTE: • When the actually measured value is smaller than the nominal value: When the value is increased by "1", the vertical scanning magnification ratio is increased by 0.01% (L3 remains unchanged, and the vertical scanning magnification ratio changes).
Page 146 2. Host Machine 2. Check that the measured value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure. • [left edge margin] L4 : 2.5 ± 0.5 mm or less •...
Page 147 2. Host Machine ■ Adjustments to Perform When the Long Length Paper Option Is Installed ● Skew and Side Registration Adjustment < Overview > After tentatively installing the long length paper option, perform this procedure to adjust the option to its base installation position.
Page 148 2. Host Machine 6. Enter the service mode shown below, and return the setting value to "0" (enable the host machine’s registration adjustment function). NOTE: Even when the setting value is not returned to "0" from service mode, turning OFF and then ON the power of the host machine returns the value to "0".
Page 149: Affixing Labels
2. Host Machine < Adjustment Procedure > 3. Enter in the service mode below the value difference between L4 and L5 of the output image. 4. Adjust the correction level to make trailing edge margins on the operator side and the rear side level. Service Mode >...
Page 150 2. Host Machine ■ Main Station 1. Open the deck and overlay a label on the location shown in the figure. XXXXXX XXXXXXXXXXXX XXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXX XXXXXXXXXX XXXXXXXXXX XXXXXXXXXX 2. Close the deck. 3. Open the Main Station Front Cover (Left and Right). 4.
Page 151 2. Host Machine 6. Open the Vertical Path Cover by pressing the button. 7. Overlay a label on the location shown in the figure. XXXXXXXXXXXXXXX XXXXXXXXX 8. Close the Vertical Path Cover. ■ Buffer Pass Station 1. Overlay a label on the location shown in the figure.
Page 152: Checking The Serial Number
2. Host Machine ■ Sub Station 1. Open the Sub Station Front Cover (Left and Right). 2. Overlay a label on the location shown in the figure. XXXXXXXXXXXX XXXXXXXXXXXX XXXXXX XXXXXX XXXXXXXXXXXX XXXXXXXXXXXX 3. Close the Sub Station Front Cover (Left and Right). Checking the Serial Number 1.
Page 153: Setting Procedure When Installing The High Capacity Stacker
2. Host Machine Setting Procedure when Installing the High Capacity Stacker Be sure to perform this procedure in advance, when transporting paper from the High Capacity Stacker to the External Finisher. 1. Set the the corresponding External Finisher in the following service mode. SORTER >...
Page 154: When Relocating The Machine
2. Host Machine When Relocating the Machine NOTE: If packing materials such as fixing material which were removed on the installation are not available, it is recommended to use cushioning materials that matches to them. If you need to relocate the machine (move to another floor, etc) after installation, be sure to perform the following work in advance. Works Before Relocation ■...
Page 155 2. Host Machine 2. Remove the plug cover and disconnect the power supply cord. 3. Remove the Air Hose. 4. Pullout the Auxiliary Caster.
Page 156 2. Host Machine 5. Remove the Power Unit Station Rear Cover. 6. Disconnect the 18 connectors. CAUTION: Do not remove the wire saddle or reuse band that holds the cable in place, as this may cause a connector connects wrongly.
Page 157 2. Host Machine 7. Remove the 2 Air Pump Reinforcing Plate Stays, and secure the Air Pump by inserting the Air Pump Reinforcing Plate Stays while slightly lifting up the pump. CAUTION: • Immediately after turning off the main power supply, the Air Pump is hot, so work after it cools down. •...
Page 158 2. Host Machine ● Detachment of the Sub Station 1. Remove the Buffer Pass Station Rear Cover. 2. Remove the cover and disconnect the 5 connectors, and then return the cover. NOTE: Put the removed cover back in order not to lose it. 3.
Page 159 2. Host Machine 5. Remove the Frame Connecting Shaft Plate Unit. <Front side> <Rear side> 6. Open the Sub Station Front Cover (Left and Right). 7. Raise the adjusters of the Sub Station.
Page 160 2. Host Machine 8. Detach the Sub Station. CAUTION: Be sure not to contact the Pre-fixing Feed 3 Unit when disengaging. 9. Open Cooling Unit. 10. Fold the paper in four. NOTE: Use plain A4 paper of about 60 to 80 g/m...
Page 161 2. Host Machine 11. Sandwich the paper between the gear parts and close the Cooling Unit. CAUTION: The Cooling unit is locked by sandwiching a four-folded paper between a gear parts so that a drive gear and a belt do not turn.
Page 162 2. Host Machine 15. Install the fixing fixed screw. 16. Fix the following locations with tape. CAUTION: • Be sure to fix the hinge shafts of the upper and lower hinge part of the left door with tape so as not to come off. •...
Page 163 2. Host Machine 18. Attach the packaging materials and protective paper that were removed during installation to the Fixing Unit. CAUTION: Insert the paper so as not to rub with the nip of the Fixing Belt and Pressure Roller. NOTE: If there is no protective paper, plain paper A4/LTR can also be used.
Page 164 2. Host Machine 2. Remove the Pre-fixing Feed 3 Unit. 3. Disconnect the 8 connectors and remove the Reuse Band. 4. Open the Main Station Front Left Cover.
Page 165 2. Host Machine 5. Remove the Frame Connecting Shaft. <Front side> <Rear side> 6. Detach the Buffer Pass Station. CAUTION: Be sure not to contact the Pre-fixing Feed 2 Unit when disengaging.
Page 166 2. Host Machine NOTE: If the position of the screws on the top cover of the Buffer Pass Station has been changed in order to check the gap between the top cover of the Buffer Pass Station and the Sub Station during reinstallation, return to the default position by following the procedure below.
Page 167 2. Host Machine 3. Replace the 1 rear surface screw to the screw hole on the left. 4. Attach the removed Buffer Pass Station Inner Top Cover. 7. Attach the Buffer Pass Station Rear Cover.
Page 168 2. Host Machine ● Work Before Moving the Main Station 1. Remove the Pre-fixing Feed 2 Unit. 2. Open the Main Station Front Cover (Left and Right). 3. Remove the Process Unit Cover. Stepped Screw...
Page 169 2. Host Machine 4. Remove the Developing Assembly. 5. Affix the protection sheet that has been kept during the installation to the Developing Cylinder part (perform the same work for each color).
Page 170 2. Host Machine 6. Return the Developing Assembly. CAUTION: Checking the installation condition of the Developing Assembly after installation When installing the Developing Assembly, if the Developing Assembly Pressure Lever is not pushed in with the condition being pushed all the way to the back, the positioning axis may not be correctly inserted. Make sure that the positioning axis is not visible through the gap in the figure.
Page 171 2. Host Machine CAUTION: Points to note when attaching the Process Unit Cover • Align the holes on both ends of the Process Unit Cover with the two pins on the host machine side in the order of [1], [2]. •...
Page 172 2. Host Machine 9. Raise the 4 adjusters of the Main Station. 10. Return the wrench to the Buffer Pass Station. 11. Close the Front Cover that is open. <Cleaning the Waste Toner Case> 1. Turn the lever (B-G1) to release the lock. Remove the 1 stepped screw, unlock the 4 release levers, and remove the ITB Unit Cover.
Page 173 2. Host Machine 2. Turn the 2 ITB Frame Unit Release Levers to release the pressure of the ITB Frame Unit. CAUTION: Points to note how to hold the ITB Unit Release Lever Gripping the ITB Frame Unit Release Lever too deeply may pinch your hand. Hence, do not grip the Release Lever too deeply beyond [A].
Page 174 2. Host Machine NOTE: Perform the same procedure below for each color. 3. Remove the Dustproof Glass Unit. CAUTION: Be sure to pull it out slowly so as not to damage the surface of the Dustproof Glass. NOTE: Assembling procedure for the Dustproof Glass Unit Slowly push in with the mark (UP) facing up.
Page 175 2. Host Machine 4. Remove the Drum Shaft Knob. CAUTION: When installing or removing the Drum Shaft Knob, be sure to tighten or loosen the screw while holding the Drum Shaft Knob in order to prevent the Photosensitive Drum from rotating clockwise.
Page 176 2. Host Machine NOTE: Assembling procedure for the Drum Shaft 1. Rotate the side face of the Drum Flange counterclockwise by hand, and align the Groove [A] of the Drum Shaft with the Groove [B] of the Drum Flange. (Be sure to rotate the drum to the left in order to prevent the Scoop-up Sheet from flipping.) [ B ] [ A ] 2.
Page 177 2. Host Machine 5. Remove the wire harness and the 1 screw. 6. While holding the wire harness, hold the handle and pull out the Process Unit by approx. 10 cm. 10 cm 7. Take out the Toner Dust Tool. 8.
Page 178 2. Host Machine 9. While holding the wire harness, hold the handle and pull out the Process Unit. 10. Remove the Toner Holder and discard the toner accumulated in the Toner Holder to the Waste Toner Case of the Waste Toner Receptacle. NOTE: If toner has scattered around the [A] part of the Process Unit, clean it with lint-free paper.
Page 179: Works After Relocation
2. Host Machine NOTE: How to store the Process Unit When storing the Process Unit, be sure to hold the wire harness upward to prevent it from being trapped. 11. Return the removed parts to their original positions in reverse steps. Works After Relocation Refer to each installation steps and perform the following tasks.
Page 180: Host Machine Options
Host Machine Options Flat Control Panel-A1......173 Operator Attention Light-A1....179 1TB SSD-A1 / Memory Mirroring Kit- A1..........183 imagePRESS Server E9000..... 190...
Page 181: Flat Control Panel-A1
3. Host Machine Options Flat Control Panel-A1 Points to Note at Installation • Since the Control Panel is assembled on the Host Machine, be careful not to scratch it. • Do not pull, twist, or bend the cable when installing. The cable may be damaged or disconnected.
Page 182: Installation Procedure
3. Host Machine Options Installation Procedure NOTE: Connect the Main Station's control panel cable to the Control Panel.
Page 183 3. Host Machine Options CAUTION: Be sure to fix a wire harness band inside of the Control Panel when fixing a cable with a wire saddle. In this case, make sure that the wire harness band must not be fixed on top of the HDMI cable. Be sure to place the HDMI cable between two wire harness bands.
Page 184 3. Host Machine Options NOTE: Do not fix the ground wire with the wire saddle (Even if fixed with the wire saddle, there is no problem). M3x6 CAUTION: • [A]: The HDMI cable is placed above the ground wire. • [B]: The excess length should be placed inside the cover.
Page 185 3. Host Machine Options TP ; M3x6 CAUTION: Install the stand with paying attention to the direction of the stand. If the opposite surface faces to the panel side and install, the stand does not stand.
Page 186 3. Host Machine Options Place Control Panel on a Buffer Pass Station (recommended).
Page 187: Operator Attention Light-A1
3. Host Machine Options Operator Attention Light-A1 Checking the Contents ■ Operator Attention Light-A1 [A]: Use when installing PRISMAsync. [ A ] Binding; M4x25 TP; M4x6 ■ Parts included in the package of the Host Machine Installation Outline Drawing...
Page 188: Installation Procedure (For Imagepress Server)
3. Host Machine Options Installation Procedure (for imagePRESS Server)
Page 189 3. Host Machine Options...
Page 190 3. Host Machine Options...
Page 191: 1Tb Ssd-A1 / Memory Mirroring Kit-A1
3. Host Machine Options 1TB SSD-A1 / Memory Mirroring Kit-A1 Checking the Contents ■ 1TB SSD-A1 ■ Memory Mirroring Kit-A1 CAUTION: The red cable shown below may be included in the package instead of the SSD Cable2 (Blue), however, the same procedures as the blue cable applies.
Page 192: Installation Outline Drawing
3. Host Machine Options Installation Outline Drawing Installation Procedure ■ Removing the Covers...
Page 193 3. Host Machine Options (M4) (M3) ■ Installing the Option SSD and Memory Mirroring Kit CAUTION: When disconnecting the SSD Power Cable [A], carefully remove the cable while pressing the claw, as the connector is facing down and the claw is difficult to see. CAUTION [ A ] NOTE:...
Page 194 3. Host Machine Options SSD Cable 2 (Blue)
Page 195 3. Host Machine Options NOTE: Use the screws removed in step 1. CAUTION: • Be sure to connect the Communication Cable to the correct port. SSD error occurs. • Install SSD Cable 1 (Red) to the [A] on the Controller PCB. •...
Page 196 3. Host Machine Options ■ Installing the Covers (M3) (M4) ■ Setting for Mirroring CAUTION: Be sure to execute W/RAID settings after 3 minutes have elapsed since the power is turned on. Wait 10 seconds after changing the W/RAID setting and then turn OFF the power. 1.
Page 197 3. Host Machine Options 3. Check that the UI screen is started normally. 4. Check that LED is blinking. NOTE: Rebuilding starts approximately after 3 minutes after turning OFF and then ON the power. • Blinking green LED of SSD 1 (slot 1) •...
Page 198: Imagepress Server E9000
3. Host Machine Options imagePRESS Server E9000 Preparation before Connecting ■ The IP addresses for communication between the host machine and equipment are set automatically 1. Turn ON the main power switch of the host machine. 2. Set the value in the following service mode to "3". COPIER >...
Page 199: Checking The Contents
3. Host Machine Options Checking the Contents ■ imagePRESS Server NOTE: Install using the power cord sent separately. Cross Ethernet Cable Straight Ethernet Cable (5.5 m) (3.0 m) (for network connection) < Others > • Including guides ■ Parts included in the package of the Host Machine...
Page 200: Installation Procedure
3. Host Machine Options Installation Procedure Cross Ethernet Cable (5.5 m)
Page 201 3. Host Machine Options CAUTION: Make sure that the core on the Interface Cable is touching the base of the connector. If the core is away from the base of the connector, shift it and contact. Put the imagePRESS Server at the installing place.
Page 202 3. Host Machine Options CAUTION: Be sure to connect the Interface Cable with the following combination. If the cable is connected in reverse, a message confirming the cable connection is displayed at Fiery side. [A] Open Interface PCB Upper side <==> [D] Right side as seen from the back of imagePRESS Server [B] Open Interface PCB Lower side <==>...
Page 203 3. Host Machine Options CAUTION: When cutting off the part, be sure not to make burrs.
Page 204 3. Host Machine Options NOTE: Connect the Cross Ethernet Cable connected in step 2. CAUTION: Be sure to use the network cable with Category 5e or higher. In addition, a shielded type (STP cable) is recommended. When using the non-shielded type (UTP cable), it may influence the surrounding electronic equipments via network cable.
Page 205 3. Host Machine Options NOTE: Install with the Power Supply Cord, which will be sent separately. Connect the power plug of the host machine to the outlet. Connect the power plug of imagePRESS Server to the outlet. CAUTION: Be sure to use an outlet of a system different from that of the host machine. Remove the protection sheet on the panel of the imagePRESS Server.
Page 206 3. Host Machine Options NOTE: Make sure to turn ON the power of imagePRESS Server before the host machine. Power of imagePRESS Server and host machine are linked and turned ON/OFF together so when the main power switch of host machine is turned ON, the imagePRESS Server is also turned ON.
Page 207: Setting After Installation
3. Host Machine Options Setting after Installation ■ Settings After Installation 1. Select [Fiery] from the main menu on the host machine's LCD. NOTE: It may take a while for the Fiery icon shown in the figure below to appear. 2.
Page 208 3. Host Machine Options 3. Select [Tools] > [Setup]. 4. Check the settings of server, network, printer and PDL, and press [Save Changes] even if there is no change. At that time, the setting will not be completed unless [Save Changes] is pressed. Example : Select [Server] >...
Page 209 3. Host Machine Options Check that the items in the General Setup are set, and perform [Save Changes] even if there is no change. The setting will not be completed unless [Save Changes] is pressed. 5. Press [Exit Setup] after all settings are completed. 6.
Page 210 3. Host Machine Options ■ Checking the Operation After Making the Settings Output Test Page and Configuration by the following procedure, and check the connection between the host machine and this equipment as well as the settings of this equipment. 1.
Page 211 3. Host Machine Options 4. Press [Yes]. ■ Connecting to the Network Ask the network administrator to connect to the network, make settings and output the test print. Refer to "Configuration and Setup" in User's Manual for details of checking work. ■...
Page 212 3. Host Machine Options 2. Right-click on the server name and press [Configure]. XXXXXXXX 3. Press [Inline Spectrophotometer Selection]. XXXXXXXXXX 4. Select ”Canon iPR V1350 Series Inline” and press [Save]. XXXX...
Page 213 This procedure describes the service mode adjustment item for adjusting the density so that the density value of Color Sensor is close to the density value detected by the used Colorimeter during Fiery calibration using Color Sensor (Canon iPR V1350 Series Inline).
Page 214 3. Host Machine Options 2. Select the Fiery server, and press [Next]. NOTE: • If the server that needs to be adjusted is not displayed, add the server and then select it. • Be sure that "Recalibrate" is selected. XXXXXXXXXXXXX 3.
Page 215 3. Host Machine Options 4. Select the following items, and press [Next]. • Measurement method: Canon iPR V1350 Series Inline • Paper source: • Media type: Check that the selected paper type corresponds to the paper type specified in step 3.
Page 216 3. Host Machine Options 7. Press [Apply/Close], and then press [OK]. < Fiery Calibration Using a Colorimeter > 8. Start Command WorkStation, and press [Calibrate]. • Password: Fiery password NOTE: on the Fiery Server Configuration page, look for ID in the BIOS Setup section. The alphanumeric characters in the ID field is the default password.(Print the Configuration page: Press the Fiery logo, then press [Info] >...
Page 217 3. Host Machine Options 9. Press [Next] NOTE: Be sure that "Recalibrate" is selected. 10. Select the calibration name, and press [Next]. • Calibration Name: Plain (60-150 gm2) XXXXXXXXXX 11. Select the following items, and press [Next]. • Measurement method: Select the Colorimeter (X-Rite i1Pro3) used as the target of density correction. •...
Page 218 3. Host Machine Options 12. The calibration page is output. 13. If the Colorimeter has not been connected yet, connect the Colorimeter to imagePRESS Server, then press [Next]. 14. Follow the instructions on the screen to scan each color strip, then press [Next]. 15.
Page 219 3. Host Machine Options 16. Write down the maximum density values (Measured) read by the Colorimeter, and press [OK]. XXXXXXXXXXXXX XXXXXXXXXXXXXXX 17. Press [Apply/Close], and then press [OK]. < Difference Adjustment > 18. Enter the "DFEDX-x" value into the service mode according to the value (deltaDens) in the table below, which is the difference between (maximum density value of Color Sensor) - (maximum density value of Colorimeter).
Page 220 3. Host Machine Options < Cyan difference table > deltaDens DFEDMX-C -0.21 or lower (The Color Sensor density value is low.) -0.20 to -0.16 -0.15 to -0.11 -0.10 to -0.06 -0.05 to 0.00 0.00 to +0.05 +0.06 to +0.10 +0.11 to +0.15 +0.16 to +0.20 +0.21 or higher (The Color Sensor density value is high.)
Page 221 3. Host Machine Options < Black difference table > deltaDens DFEDMX-K -0.29 or lower (The Color Sensor density value is low.) -0.28 to -0.22 -0.21 to -0.15 -0.14 to -0.08 -0.07 to 0.00 0.00 to +0.07 +0.08 to +0.14 +0.15 to +0.21 +0.22 to +0.28 +0.29 or higher (The Color Sensor density value is high.)
Page 222: Paper Feed Options
Paper Feed Options POD Deck Adjuster-A1..... 215 POD Deck-E1........230 Secondary POD Deck-E1....271 POD Buffer Unit-A1......332 Tab Feeding Attachment-E1..... 369 Cassette Heater Unit-32....371...
Page 223: Pod Deck Adjuster-A1
4. Paper Feed Options POD Deck Adjuster-A1 Pre-checks ■ Checking before Installation There are the following two ways to install the adjusters. 1. In the case of newly installing the POD Deck When unpacking the POD Deck, replace the adjusters while the POD Deck is still on the pallet before it is lifted down from the pallet.
Page 224: Installation Procedure
4. Paper Feed Options Installation Procedure ■ In the Case of Newly Installing the POD Deck CAUTION: • Be sure to replace the adjusters before lifting the POD Deck down from the pallet. • When adjusting the clearance and the height, be sure to turn the nut of each adjuster using a wrench. <19 mm wrench>...
Page 225 4. Paper Feed Options 2. Remove the adjusters.
Page 226 4. Paper Feed Options 3. Install the adjusters included in the package. CAUTION: Be sure to raise the adjusters to the maximum height. If the adjusters are lowered, they may be damaged. NOTE: The adjusters are free and cannot be installed by turning their rubber parts. Be sure to turn their nuts. 4.
Page 227 4. Paper Feed Options 5. Perform the installation work of POD Deck and connect to the host machine. NOTE: Follow the procedure shown in POD Deck Installation Procedure. CAUTION: To adjust the clearance and the height, turn the nut of each adjuster using a wrench. Adjust the clearance [A] and the height [B] so that they are within the acceptable ranges.
Page 228 4. Paper Feed Options CAUTION: After making the adjustment, check that the casters turn idly. If the casters do not turn idly, lower the adjusters to the minimum height where the casters turn idly, within the acceptable range of height. 6.
Page 229 4. Paper Feed Options ■ In the Case Where the POD Deck Has Already Been Installed to the Host Machine CAUTION: • Be sure to disengage the POD Deck from the host machine before performing the work. • When replacing the adjusters, be sure to lift the POD Deck using a pallet jacket or a forklift, insert square timbers between the floor and the POD Deck, and then replace the adjusters with the POD Deck sitting on the square timbers.
Page 230 4. Paper Feed Options CAUTION: Points to note when using a pallet jacket or forklift: Check the thickness (height) of the arms of the pallet jacket or forklift before inserting the arms under the POD Deck. The height from the floor to the base plate of the POD Deck is approx. 40 mm, therefore the arms may not be able to be pulled out when the POD Deck is lifted down if the arms of the pallet jacket or forklift is too thick (too high).
Page 231 4. Paper Feed Options 4. Insert the arms of the pallet jacket or forklift from the front side of the POD Deck, and stop at the position shown in the figure. CAUTION: • Do not damage the adjusters with the arms of the pallet jacket or forklift. •...
Page 232 4. Paper Feed Options 5. Lift the arms of the pallet jacket or forklift by approx. 200 mm, and put the four square timbers in place. CAUTION: Place square timbers as shown in the figure. Approx. 200 mm...
Page 233 4. Paper Feed Options 6. Lower the arms of the pallet jacket or forklift and put down the POD Deck. 7. Remove the adjusters.
Page 234 4. Paper Feed Options 8. Install the adjusters included in the package. CAUTION: Be sure to raise the adjusters to the maximum height. If the adjusters are lowered, they may be damaged. NOTE: The adjusters are free and cannot be installed by turning their rubber parts. Be sure to turn their nuts.
Page 235 4. Paper Feed Options 9. Lift the arms of the pallet jacket or forklift, and remove the four square timbers. 10. Lower the arms of the pallet jacket or forklift, and pull them out from the POD Deck. 11. Clean the contact surfaces with which the adjusters are going to come in contact at the POD Deck installation site. CAUTION: Be sure to clean the contact surfaces because the adjusters become slippery if dust is attached to them.
Page 236 4. Paper Feed Options 13. Connect the POD Deck to the host machine. NOTE: Perform the works shown in "POD Deck / Secondary POD Deck Service Manual > Parts Replacement and Cleaning Procedure > Removal from the Connected Equipment > Connecting the POD Deck". CAUTION: To adjust the clearance and the height, turn the nut of each adjuster using a wrench.
Page 237 4. Paper Feed Options CAUTION: After making the adjustment, check that the casters turn idly. If the casters do not turn idly, lower the adjusters to the minimum height where the casters turn idly, within the acceptable range of height. 14.
Page 238: Pod Deck-E1
4. Paper Feed Options POD Deck-E1 Checking before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. CAUTION: • Do not carry this equipment with the host machine is installed for prevention of breakage. ■...
Page 239: Points To Note Before Installation
4. Paper Feed Options ■ Points to Note before Installation When installing this equipment, be sure to note the following points. 1. Be sure to install the equipment before connecting the power unit station with the main station. If the power unit station has been connected with the main station when connecting the equipment with the host machine, the fixing plate (lower) cannot be attached.
Page 240: Unpacking
4. Paper Feed Options Unpacking ■ Unloading Using Forklift CAUTION: Point to Note When Using Forklift Check: The thickness (height) of the arms before placing the arms of the forklift under the equipment. The distance from the floor to the bottom plate of the POD deck is approx. 40 mm; thus, if using the forklift with thick arms, the arms may not be able to be pulled out when lifting down the equipment.
Page 241 4. Paper Feed Options 2. Face right in front of the equipment and insert the arms of the forklift to the positions shown in the figure. CAUTION: Points to Note When Inserting the Forklift un-der the Equipment: • Be careful so that the arms of the forklift does not break the adjuster. •...
Page 242 4. Paper Feed Options 3. Lift up the equipment slightly by the forklift and pull out the skid, pad and the plastic from the equipment. CAUTION: Do not move the forklift while lifting up the equipment. Otherwise the equipment may fall down. 4.
Page 243 4. Paper Feed Options 2. Remove the 2 face covers at the right side of the equipment. 3. Take out the 2 grips from the included box. 4. Insert the 2 grips into the 2 grip slots on the right side of the equipment while holding the Leaf Springs of the grips using a flat-blade screwdriver.
Page 244 4. Paper Feed Options CAUTION: • Be sure to keep the order of step 5 and 6 as indicated below. If reversing the order, the equipment may be displaced and cause dangers. • If detaching the left side pad first, too much load is placed on the left side when detaching the right side pad. It may cause the deformation of the buffer path rear cover.
Page 245 4. Paper Feed Options 6. Hold the left side (front and rear) [A] and the right side (front and rear) [B] as in the following figure Lift the left side a little, and detach the remaining pad and remove the plastic at the same time. CAUTION: •...
Page 246 4. Paper Feed Options 9. Reverse the slope plate, fit the skid and the slope plate pin holes and insert the 2 pins. Place the 2 timbers under the 2 reinforcement parts of the slope plate. 10. Hold the grips (front and rear) [A] at the right side. While keeping the corners (front and rear) [B] of the POD deck, unload the caster slowly along with the center of the slope plate.
Page 247 4. Paper Feed Options 12. Install the 2 face covers detached in step 2 to the grip slots. 13. Open the cover shown in the figure and remove all packaging tapes of this equipment. • Outer surface • Buffer path front cover •...
Page 248: Checking The Contents
4. Paper Feed Options Checking the Contents [1] POD Deck X1 [2] Grip X2 [3] Fixing Pate (lower) X2 [4] Fixing Plate (upper) X2 [5] Size Indication Plate [6] Media Indication [9] Paper Size Label X3 [8] LAN Cable X1 [7] Wire saddle X1 Plate Holder X3 [10] Screw (TP;...
Page 249: Installation Procedure
4. Paper Feed Options • Other bundled items such as leaflets, etc. Installation Procedure ■ Preparing for POD Deck CAUTION: • The device is fixed for shipment with fixing tapes and impact absorbing materials to protect from vibration and the shock in the transportation.
Page 250 4. Paper Feed Options 4. Press the latch with a screwdriver to open the lower deck. 5. Remove the cardboard and the packaging tape in the deck. CAUTION: Checking the paper supply detection flag inside the deck If you hit or subject the paper supply detection flag to shock when removing the cardboard, the paper supply detection flag may become deformed.
Page 251: Connecting To Host Machine
4. Paper Feed Options 9. Open the buffer path front cover. 10. Remove the buffer path upper cover. ■ Connecting to Host Machine 1. Insert the 2 fixing plates (upper) into the 2 holes of the host machine.
Page 252 4. Paper Feed Options 2. Insert the 2 positioning pins of the POD deck into the 2 holes of the main station. CAUTION: Be sure to connect them while lifting the fixing plate (upper). Positioning pin 3. Tighten the 2 fixing plates (upper) temporarily with 2 each of the screws (TP; M4x8). M4X8 4.
Page 253 4. Paper Feed Options 5. Temporarily attach the adjustment plate and the fixing plate (lower) with the 2 screws (TP;M4x8). CAUTION: Be sure to check the attaching direction. M4x8 6. Insert the fixing plate (lower) in the opening at the front side of the main station in the direction of the arrow, and fit the pin of the fixing plate (lower) into the hole of the host machine.
Page 254 4. Paper Feed Options 7. Temporarily install the fixing plate (lower) and the adjustment plate with screws. • 2 Screws (black) (The screws removed in step 4) • 1 screw (TP; M4x8) M4X8 Fixing plate(lower) Adjustment plate CAUTION: If the screw holes of the adjustment plate and the bottom plate do not align 1.
Page 255 4. Paper Feed Options 9. Remove the adjustment plate at the back of the POD deck. • 2 Screws (They will be used in step 12.) 10. Temporarily attach the adjustment plate and the fixing plate (lower) with the 2 screws (TP;M4x8). CAUTION: Be sure to check the attaching direction.
Page 256 4. Paper Feed Options 11. Fit the 2 pins of the fixing plate (lower) into the holes at the back side of the host machine 12. Temporarily install the fixing plate (lower) and the adjustment plate with screws. • 2 screws (The screws removed in step 9) •...
Page 257 4. Paper Feed Options 13. Measure the gap [A] and height [B] of the POD deck against the host machine. • Allowable range of the gap [A]: within 5 to 8 mm • Allowable range of the height [B]: within 7 to 11 mm 14.
Page 258 4. Paper Feed Options 15. Adjust the clearance and the height so that they are within the acceptable ranges. (Change in height per turn: Approx. 1.75 mm) • Turn in the [A] direction: The POD Deck rises. • Turn in the [B] direction: The POD Deck lowers. CAUTION: The adjusters are not for earthquake resistance.
Page 259 4. Paper Feed Options 16. Fix the fixing plate (lower) and the adjusting plate with the screws. <Front> Open the buffer path front cover. • 5 screws <Back> • 6 screws 17. Move the 2 fixing plates (upper) that have been fixed temporarily in step 3 to reach the POD deck and tighten 2 each of the screws.
Page 260 4. Paper Feed Options 18. Install the buffer path upper cover. • 4 screws (TP; M4x8) • 1 screw (TP; M4x20) • 3 rubber covers M4x20 M4x8 19. Close the buffer path front cover. 20. Connect the power unit station with the main station to complete installation of the host machine. NOTE: Refer to the chapter of "Host Machine"...
Page 261 4. Paper Feed Options ■ Connecting LAN Cable/Power Cord 1. Connect the host machine (Main Station) and the POD Deck using the LAN Cable. 2. Secure the LAN Cable in place using the Wire Saddle.
Page 262 4. Paper Feed Options 3. Connect the Power Cord to the POD Deck. CAUTION: • When connecting the power plug of this equipment to an outlet, be sure to use an outlet of a system different from that of the host machine. •...
Page 263 4. Paper Feed Options 7. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 264 4. Paper Feed Options 4. Install the Tab Paper Attachment. ■ Switching Paper Size CAUTION: Follow the steps below to adjust the side/rear guide plates to the paper size exactly. If not adjusted well, the paper may stagger in the deck to cause printing position displacement. 1.
Page 265 4. Paper Feed Options 2. Check the inner lifter [A] surely gone down and press the lever [B] on the rear guide plate to shift in the direction of the arrow. 3. Shift the lever of the side guide plate to the direction of the arrow. Hold the 2 positions on the label [A] of the side guide plate and move to the direction of the arrow.
Page 266 4. Paper Feed Options 9. Install the paper size label indicating the set paper size to the size indication plate. NOTE: If the paper sizes or types may be changed after installation, use a marker for white board to write the paper size directly on the size indication plate.
Page 267: Affixing The Label
4. Paper Feed Options 11. Check with the user on whether to use the Media Indication Plate Holders, and then affix. NOTE: Standard for affixing them Leave 10 mm for the space on [A]. [B] Horizontally align the center of the Media Indication Plate Holder with the center of the Deck Open/Close Button. 12.
Page 268 4. Paper Feed Options 2. Affix the labels of the appropriate language over the existing labels at the places shown in the figure below. [1] Paper Supply Label 1 [2] Paper Supply Label 2 [3] Width Size Label [4] Trailing Edge Guide Plate Label [5] Lifter Board Storage Caution Label 3.
Page 269: Adjustments
4. Paper Feed Options 6. Affix the three pull-out knob operation labels in the appropriate language with aligning it to the rib around the knob. 7. Close the deck right front cover. Adjustments ■ Horizontal Registration Adjustment Perform horizontal registration adjustment for upper/middle/lower decks according to the following step. 1.
Page 270 4. Paper Feed Options 4. If it is within the range, exit the Service Mode. If it is not within the range, execute the adjustment according to the following procedure. 5. Open the deck selected in the service mode. 6. For the value measured in step 3, adjust the latch claw (left/right). •...
Page 271 4. Paper Feed Options 2. Unplug the Power Plug from this machine. 3. Open the Deck Right Front Cover. 4. Press the latch with a screwdriver to open the Secondary POD lower deck. 5. Remove the connector cover by sliding it in the direction of the arrow. •...
Page 272 4. Paper Feed Options 6. Free the harness. • 1 wire saddle • 1 edge saddle • 1 Connector (disconnect it by pinching the claw) Claw Edge saddle Wire saddle 7. Check the scale marked around the screw, and take a note as a reference when attaching the deck front cover. •...
Page 273 4. Paper Feed Options 10. Slide the deck inside until the tip [A] of the latch claw contacts with the apex of the wheel; and then, tighten the 2 screws (red) securing the deck solenoid that are loosened in step 9. 11.
Page 274 4. Paper Feed Options 12. By referring to the scale position checked in step 7, move the deck front cover with the same amount in the direction to which the latch claw is moved with the 'Horizontal Registration Adjustment'. Then, tighten the screws. •...
Page 275 4. Paper Feed Options 14. Put the harness back to its original position, and install the connector cover (1 screw/1 Hook). 15. Close the Deck Right Front Cover.
Page 276 4. Paper Feed Options 16. Close the deck. NOTE: 1. Check that there is no difference in level between the deck front cover and the right/left cover. 2. If there is difference in level, adjust the position of the deck front cover by loosening the screws. •...
Page 277 4. Paper Feed Options ■ Magnet Position Adjustment of the Deck Right Door Unit 1. Ask your user to open and close the deck right door unit with its handle part, and confirm whether all the magnets (upper, middle and lower) catch the deck right door unit firmly. 2.
Page 278: Checking After Installation
4. Paper Feed Options 3. Explain to the user to close the deck right door unit with pressing its designated part so that the door unit can be closed firmly. Checking after Installation ■ Disposal Parts Check 1. Following disposal parts are remained after the installation procedure. Power Code (230V model only, remaining code)
Page 279: Secondary Pod Deck-E1
4. Paper Feed Options Secondary POD Deck-E1 Checking before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. CAUTION: • Do not carry this equipment with the host machine is installed for prevention of breakage. ■...
Page 280: Unpacking
4. Paper Feed Options Unpacking ■ Unloading Using Forklift CAUTION: Point to Note When Using Forklift Check The thickness (height) of the arms before placing the arms of the forklift under the equipment. The distance from the floor to the bottom plate of the Secondary POD deck is approx. 40 mm; thus, if using the forklift with thick arms, the arms may not be able to be pulled out when lifting down the equipment.
Page 281 4. Paper Feed Options 3. Lift up the equipment slightly by the forklift and pull out the skid, pad and the plastic from the equipment. CAUTION: Do not move the forklift while lifting up the equipment. Otherwise the equipment may fall down. 4.
Page 282 4. Paper Feed Options 3. Insert the 2 grips into the 2 grip slots on the right side of the equipment while holding the Leaf Springs of the grips. CAUTION: Check if the claw [A] on the grip is surely engaged in the rear plate. Leaf spring 4.
Page 283 4. Paper Feed Options CAUTION: Be sure to keep the order of step 5 and 6 as indicated below. If reversing the order, the equipment may be displaced and cause dangers. 5. Hold the grips (front and rear) [A] at the right side; then, lift the equipment a little and detach the pad. At this time, bring the plastic to the side of the other pad.
Page 284 4. Paper Feed Options 6. Hold the grip on the left side (front and rear) [A], lift up the equipment slightly to remove the pad and the plastic left under. CAUTION: • When lifting up the Secondary POD deck, it may lose balance, resulting falling of Secondary POD deck. Be sure to hold the Secondary POD deck properly at one side while supporting it firmly at the other side.
Page 285 4. Paper Feed Options 9. Reverse the slope plate, fit the skid and the slope plate pin holes and insert the 2 pins. Place the 2 timbers under the 2 reinforcement parts of the slope plate. 10. Hold the grips (front and rear) [A] at the right side. While keeping the corners (front and rear) [B] of the equipment, unload the caster slowly along with the center of the slope plate.
Page 286 4. Paper Feed Options <Left side> 12. Open the Deck horizontal path cover and remove all packaging tapes of this equipment. • Outer surface • Deck horizontal path cover inside 13. Close the Deck Horizontal Path Cover.
Page 287: Checking The Contents
4. Paper Feed Options Checking the Contents [2] Multi Path Front [1] Secondary POD Deck X 1 [3] Multi Path Upper Cover Unit X 1 Cover X 1 [5] Multi Path Unit X 1 [4] Multi Path Buffer Base Plate X 1 [7] Multi Path [8] Upper Fixing Plate [6] Multi Path Rear...
Page 288: Installation Procedure
4. Paper Feed Options [22] Belt X 1 [23] Screw (TP; M4x8) [25] Pull-out Knob [24] Screw X 33 Operation Label X1 (W sems; M4x10) X 2 Used to 32 [26] Paper Supply [28] Lifter Board Storage [29] Width Size Label [27] Paper Supply Label 1 X 3 Caution Label X 3...
Page 289 4. Paper Feed Options 2. Remove the deck right door unit. 2-1. Remove the 1 screw of the belt. (The removed screw will be used in step 43-4 of "Connecting to POD Deck".) 2-2. Lift up the pin on the upper hinge in the direction of [A] and turn to the direction [B].
Page 290 4. Paper Feed Options 2-3. Pull up the pin while supporting the Deck Right Door Unit, and lift and remove the Deck Right Door Unit. (The removed Deck Right Door Unit will be used in step 43 of "Connecting to POD Deck".) 3.
Page 291 4. Paper Feed Options 4. Remove the deck right upper cover. (The removed parts will be used in step 41 of "Connecting to POD Deck".) • 3 screws 5. Open the lower vertical path guide. 6. Remove the 2 Fixation Plates and the guide. (The removed parts will not be used.) •...
Page 292 4. Paper Feed Options 7. Open the deck horizontal path cover and the upper vertical path guide. 8. Remove the vertical path inside cover (upper). (The removed parts will be used in step 27 of "Connecting to POD Deck".) • 3 screws 9.
Page 293 4. Paper Feed Options 10. Close the lower vertical path guide. 11. Remove the handle support plate. (The removed Handle Support Plate will not be used.) • 2 screws (The removed screws will be used in a later step.) 12. Install the Handle Support Plate included in the package. •...
Page 294 4. Paper Feed Options 13. Remove the upper magnet (removed upper magnet unit and screws will be used in the step 47 of "Connecting to POD Deck".) • 2 screws CAUTION: Since the upper magnet and the mount are adjusted, remove the upper magnet unit. 14.
Page 295 4. Paper Feed Options 16. Install the secondary POD deck cover fixtures. • 2 screws (TP; M4x8) M4x8 17. Install the multi path buffer base plate. • 4 screws (TP; M4x8) • 1 Pin M4x8...
Page 296 4. Paper Feed Options 18. Remove the deck rear upper cover. (The removed parts will be used in step 38 of "Connecting to POD Deck".) • 4 Screws (to loosen) • 3 Screws (to remove) Remove Loosen ■ Preparing for Secondary POD Deck CAUTION: •...
Page 297 4. Paper Feed Options 2. Remove the cardboard and the packaging tape in the deck. CAUTION: Checking of paper supply detection flag inside deck Handle with care when removing the cardboard otherwise the paper supply detection flag may be deformed. If the flag is deformed, it may cause the deck unavailable so be sure to check the shape of the paper supply detection flag.
Page 298 4. Paper Feed Options 5. Install the 2 secondary deck cover fixtures. • 2 bosses • 2 screws each (TP; M4x8) M4x8 6. Install the secondary deck fixing plate (rear). • 2 bosses • 3 screws (TP; M4x8) M4x8...
Page 299 4. Paper Feed Options 7. Install the base support plate. • 1 boss • 2 screws (TP; M4x8) M4x8 8. Install the belt. NOTE: Be sure to check the front and back sides of the belt. • 1 screw (W sems; M4x10) W sems...
Page 300 4. Paper Feed Options ■ Connecting to POD Deck 1. Fit the 2 positioning pins of the Secondary POD deck to the 2 holes of the POD deck. Then fit the base support plate in the multi path buffer base plate to connect. Hole Base Support Plate Secondary Buffer Base Plate...
Page 301 4. Paper Feed Options 3. Fit the multi path buffer base plate to the center of the slotted hole to loosely tighten the screw (TP; M4x8). NOTE: In the following cases, adjust the height with the adjuster before securing the base plate. (Change in height per turn: about 1.75mm) •...
Page 302 4. Paper Feed Options <Rear: 2 screw (TP; M4x8)> M4x8 Sheet metal 4. Lower all the adjusters of the Secondary POD Deck to the position where they reach the floor.
Page 303 4. Paper Feed Options 5. Fold 3 sheets of A4/LTR plain paper (64 to 80g/m ) into eight and insert it into the vertical path guide plate of the POD deck. CAUTION: Be sure to insert the sheet of folded paper so that the gap [A] between the Vertical Path Guide Plates becomes approx. 10 Vertical Path Guide Plate Vertical Path Guide Plate...
Page 304 4. Paper Feed Options 7. Take out the Secondary Path Unit from the package, and hold it as shown in the figure below. CAUTION: • Do not touch the Guide Plate. • Be sure not to remove the tape fixing the harness in this step. Guide Plate...
Page 305 4. Paper Feed Options 8. Fit the protruded part of the multi path unit to the rail of the secondary POD deck to slide in the multi path unit. Protruded Part Rail 9. Fit the front pin of the multi path unit to the Hole of the POD deck. Hole of the POD deck...
Page 306 4. Paper Feed Options CAUTION: The 2 pins on the rear side should surely fit to the hole on the POD deck. Hole on the POD deck Hole on the POD deck 10. Secure the front of the multi path unit. •...
Page 307 4. Paper Feed Options 11. Remove the screw from the belt of the Secondary POD deck horizontal path cover (The removed screw will be used in a step 14). 12. Move the pin on the Secondary POD deck fixture (front) to the multi path unit to fit. •...
Page 308 4. Paper Feed Options 13. Remove the folded paper from the vertical path guide plate, which was inserted in the step 5. 14. Install the belt back to the secondary POD deck horizontal path cover. • 1 screw (The screw removed in the step 11) 15.
Page 309 4. Paper Feed Options 16. Remove the tape that fixes the harness. 17. Plug the harness (yellow) into the relay connector. 18. Plug the harness (purple) into the PCB on the POD deck. 19. Bundle the 2 harnesses with the wire saddle and the edge saddle. Yellow Purple 20.
Page 310 4. Paper Feed Options <Front: 1 screw> 22. Remove the fixing tape on the secondary POD deck door SW slide unit. 23. Install the arm of the secondary POD deck door SW slide unit to the slot.
Page 311 4. Paper Feed Options 24. Install the secondary POD deck door SW slide unit. • 2 screw (TP; M4x8) M4x8 25. Open the upper vertical path guide and the lower vertical path guide. 26. Install the vertical path inside cover (Lower). (Use the parts removed in step 9 of "Preparing for POD Deck".) •...
Page 312 4. Paper Feed Options 27. Install the vertical path inside cover (upper). (Use the parts removed in step 8 of "Preparing for POD Deck".) • 3 screws 28. Close the guides and covers opened in the previous steps. • Upper vertical path guide •...
Page 313 4. Paper Feed Options 30. Remove the retaining plate attached on the multi path front cover unit. (The removed parts will be used in step 33.) • 1 screw 31. Put the 2 grips in the respective positions on the right as shown in the figure. 32.
Page 314 4. Paper Feed Options 33. Install the retaining plate. (Use the parts removed in step 30.) • 1 screw 34. Install the multi path front cover unit. 34-1 Hang the pins (upper and lower) of the multi path front cover unit on the ribs. 34-2 Fit the hinge holes (upper and lower) of the multi path front cover unit to fit the 2 pins.
Page 315 4. Paper Feed Options 34-4 Install the belt. • 1 Screw (W sems; M4x10) W sems 35. Close the multi path front cover unit. NOTE: Points to check when opening/closing multi path front cover unit 1 Make the guide of the Secondary Path Unit halfway open, and check that the Secondary Front Door Unit does not close. If the unit closes with the guide half open, align the handle [A] of the Secondary Path Unit with the [B] part of the foolproof member.
Page 316 4. Paper Feed Options NOTE: Points to check when opening/closing multi path front cover unit 2 Close the Secondary Front Door Unit to check that the Open/Close Detection Switch [A] clicks. If it does not click, adjust the arm [B] to a position where a click sound is heard. NOTE: Points to check when opening/closing multi path front cover unit 3 If the lower side of the Secondary Front Door Unit is half open and cannot be closed, adjust the position of the magnet.
Page 317 4. Paper Feed Options 36. Open the multi path front cover to install the multi path upper cover. • 2 screws (TP; M4x8) • 1 rubber cover M4x8 37. Close the multi path front cover unit. 38. Install the rear upper cover of the POD deck. (Use the parts removed in step 18 of "Preparing for POD Deck".) •...
Page 318 4. Paper Feed Options 39. Install the multi path rear lower cover. • 2 screws (TP; M4x8) M4x8 40. Install the multi path rear upper cover. • 2 screws (TP; M4x8) M4x8...
Page 319 4. Paper Feed Options 41. Install the deck right upper cover removed from the POD deck to the Secondary POD deck. (The part removed in step 4 of "Preparing for POD Deck".) • 3 screws 42. Install the deck right rear cover removed from the POD deck to the secondary POD deck. (The part removed in step 3 of "Preparing for POD Deck".) •...
Page 320 4. Paper Feed Options 43-3 Fit the upper pins, turn them in the direction of [A] and push in the direction of [B]. 43-4 Install the belt. (The screw removed in step 2-1 of "Preparing for POD Deck".) 44. Open the Secondary POD deck lower vertical path guide. 45.
Page 321 4. Paper Feed Options 46. Remove the Secondary POD deck vertical path inside cover (upper). • 3 screws 47. Install the Upper magnet removed from the POD deck to the Secondary POD deck. (The Upper magnet and screws were removed in the step 13 of "Preparing for POD Deck".) •...
Page 322 4. Paper Feed Options 50. Install the Lower magnet removed from the POD deck to the Secondary POD deck. (The Lower magnet and screw were removed in the step 14 of "Preparing for POD Deck".) • 1 screw CAUTION: When installing the Lower magnet, align it with the long line (center) of the scale. 51.
Page 323 4. Paper Feed Options ■ Connecting LAN Cable/Power Cord 1. Remove the Small Cover on the LAN Cable connection port (the removed part will not be used). • 1 Screw • 1 Hook 2. Connect the POD Deck and the Secondary POD Deck using the LAN Cable.
Page 324 4. Paper Feed Options 3. Secure the LAN Cable in place using the Wire Saddle. 4. Connect the Power Cord to the Secondary POD Deck. CAUTION: • When connecting the power plug of this equipment to an outlet, be sure to use an outlet of a system different from that of the host machine.
Page 325 4. Paper Feed Options 6. Make sure that the Leakage Breaker is turned on. 7. Turn on the main power switch of the host machine. CAUTION: Only in the case that there is no paper in the deck at power on, implement automatic 'Floatation Fan Air Flow Adjustment'. •...
Page 326 4. Paper Feed Options 2. Check the inner lifter [A] surely gone down and press the lever [B] on the rear guide plate to shift in the direction of the arrow. 3. Shift the lever of the side guide plate to the direction of the arrow. Hold the 2 positions on the label [A] of the side guide plate and move to the direction of the arrow.
Page 327 4. Paper Feed Options 9. Install the paper size label indicating the set paper size to the size indication plate. NOTE: If the paper sizes or types may be changed after installation, use a marker for white board to write the paper size directly on the size indication plate.
Page 328 4. Paper Feed Options 11. Check with the user on whether to use the Media Indication Plate Holders, and then affix. NOTE: Standard for affixing them Leave 10 mm for the space on [A]. [B] Horizontally align the center of the Media Indication Plate Holder with the center of the Deck Open/Close Button. 12.
Page 329 4. Paper Feed Options 2. Affix the labels of the appropriate language over the existing labels at the places shown in the figure below. [1] Paper Supply Label 1 [2] Paper Supply Label 2 [3] Width Size Label [4] Trailing Edge Guide Plate Label [5] Lifter Board Storage Caution Label 3.
Page 330: Adjustments
4. Paper Feed Options 6. Affix the three pull-out knob operation labels in the appropriate language with aligning it to the rib around the knob. 7. Close the deck right door unit. 8. Affix the Decoration Number Label Db over the Decoration Number Label D affixed to the POD Deck. Adjustments ■...
Page 331 4. Paper Feed Options 1. Set the service modes as follows. • COPIER > TEST > PG > TYPE = 5 • COPIER > TEST > PG > COLOR-M = 1 • COPIER > TEST > PG > COLOR-Y/C/K = 0 2.
Page 332 4. Paper Feed Options 6. For the value measured in step 3, adjust the latch claw (left/right). • 1scale = 2 mm • If the value is "+" (In the case that the paper needs to be moved to the rear side): Move the latch claw forward [A]. •...
Page 333 4. Paper Feed Options 4. Press the latch with a screwdriver to open the Secondary POD lower deck. 5. Remove the connector cover by sliding it in the direction of the arrow. • 1 screw • 1 Hook 6. Free the harness. •...
Page 334 4. Paper Feed Options 7. Check the scale marked around the screw, and take a note as a reference when attaching the deck front cover. • Upper/middle deck [A] : 4 scales • Lower deck [A] [B] : 5 scales 8.
Page 335 4. Paper Feed Options 11. Install the deck front cover. • Upper/middle deck [A] : 4 pcs. • Lower deck [A] [B] : 5 pcs. CAUTION: • Be sure not to catch the harness. • Be sure to attach it so that the washer is on the upper side of the deck front cover. 12.
Page 336 4. Paper Feed Options 13. Connect the connector. • 1 wire saddle • 1 edge saddle • 1 Connector Claw Edge saddle Wire saddle 14. Put the harness back to its original position, and install the connector cover (1 screw/1 Hook). 15.
Page 337 4. Paper Feed Options 16. Close the deck. NOTE: 1. Check that there is no difference in level between the deck front cover and the right/left cover. 2. If there is difference in level, adjust the position of the deck front cover by loosening the screws. •...
Page 338 4. Paper Feed Options ■ Magnet Position Adjustment of the Deck Right Door Unit 1. Ask your user to open and close the deck right door unit with its handle part, and confirm whether all the magnets (upper, middle and lower) catch the deck right door unit firmly. 2.
Page 339: Checking After Installation
4. Paper Feed Options 3. Explain to the user to close the deck right door unit with pressing its designated part so that the door unit can be closed firmly. Checking after Installation ■ Disposal Parts Check 1. Following disposal parts are remained after the installation procedure. Fixation Plate Guide Screw (TP;M4x8)
Page 340: Pod Buffer Unit-A1
4. Paper Feed Options POD Buffer Unit-A1 Pre-checks ■ Points to Note at Installation CAUTION: • The Deck Right Door Unit of the POD Deck and POD Buffer Unit are heavy, so be careful not to get injured or let them fall on their sides.
Page 341: Installation Procedure
4. Paper Feed Options ■ Checking the Contents Sems M4x8 M4x6 Installation Procedure NOTE: Although pictures or illustrations used for explanationmay differ from the actual things, the procedure is the same. ■ Preparation of the POD Deck...
Page 342 4. Paper Feed Options NOTE: The removed Tab Feeding Attachment is required when using tab paper. Ask the user to keep it. NOTE: The 2 handles removed will be stored in step 6.
Page 343 4. Paper Feed Options NOTE: The removed part will be used in step 7. NOTE: Store the 2 handles removed in step 4 in the storage location.
Page 344 4. Paper Feed Options NOTE: Use the part removed in step 5.
Page 345 4. Paper Feed Options NOTE: Lift the pin of the hinge (upper) until it reaches the rib, and then turn it in the direction of the arrow. CAUTION: The Deck Right Door Unit is heavy, so be careful not to get injured or let it fall on its side.
Page 346 4. Paper Feed Options...
Page 347 4. Paper Feed Options...
Page 348 4. Paper Feed Options...
Page 349 4. Paper Feed Options NOTE: The removed screws will be used in a later step. NOTE: Use the screws removed in the previous step.
Page 350 4. Paper Feed Options CAUTION: The Top Magnet and Mounting Bracket are adjusted, hence, remove as the Top Magnet Unit. M4x8...
Page 351 4. Paper Feed Options M4x8...
Page 352 4. Paper Feed Options ■ Installing the POD Buffer Unit CAUTION: The weight of the POD Buffer Unit is approx. 14.0 kg. Be careful not to get injured or let the POD Buffer Unit fall on its side. NOTE: • Be sure to insert the Base Plate Support Plate of the POD Buffer Unit inside the Secondary Buffer Base Plate. •...
Page 353 4. Paper Feed Options CAUTION: Temporarily tighten the screws. M4x8 NOTE: It is recommended to use a stubby screwdriver. Sems M4x6...
Page 354 4. Paper Feed Options CAUTION: Temporarily tighten the screws. M4x8 CAUTION: • Fold 3 sheets of A4 plain paper (64 to 80 g/m ) into 8 pieces and sandwich them between the Vertical Path Guide plates of the POD Deck. •...
Page 355 4. Paper Feed Options CAUTION: • Take out the Secondary Path Unit from the package, and hold it as shown in the figure below. • Do not touch the Guide Plate [A]. • Be sure not to remove the tape fixing the harness in this step.
Page 356 4. Paper Feed Options NOTE: When inserting the Secondary Path Unit, be sure to fit the protrusion [A] of the Secondary Path Unit into the rail [B] of the POD Buffer Unit.
Page 357 4. Paper Feed Options NOTE: Be sure to insert the pins of the Secondary Path Unit into the 3 holes on the POD Deck side. <Front side> <Rear side>...
Page 358 4. Paper Feed Options <Front side, on the left> M4x8 <Front side, on the right> M4x8...
Page 359 4. Paper Feed Options NOTE: Remove the paper you inserted between the Vertical Path Guide Plates in step 5. NOTE: It is recommended to use a stubby screwdriver. M4x8...
Page 360 4. Paper Feed Options <Rear side of the Secondary Path Unit> M4x8...
Page 361 4. Paper Feed Options NOTE: • Connect the harness (yellow) [A] of the Secondary Path Unit to the Relay Connector. • Connect the harness (purple) [B] of the Secondary Path Unit to the connector of the POD Deck NOTE: Push the temporarily secured Upper Fixation Plate toward the POD Deck and fully tighten the screws.
Page 362 4. Paper Feed Options M4x8...
Page 363 4. Paper Feed Options...
Page 364 4. Paper Feed Options NOTE: Hook the 2 pins of the Secondary Front Door Unit on the ribs [A]. NOTE: Align the hinge holes of the Secondary Front Door Unit and POD Buffer Unit, and insert 2 pins.
Page 365 4. Paper Feed Options NOTE: Turn the 2 pins in the direction of the arrow to further insert the pins. Sems M4x6...
Page 366 4. Paper Feed Options Adjust the height between the top [A] of the POD Buffer Unit and the top [B] of the POD Deck. CAUTION: Standard difference in the height between top surfaces: 0 +/- 2.0 mm • When turned in direction [C]: The POD Buffer Unit rises. •...
Page 367 4. Paper Feed Options Perform "point to check when opening/closing the Secondary Front Door Unit (1)". NOTE: If the lower side of the Secondary Front Door Unit is half open and cannot be closed, adjust the position of the magnet.
Page 368 4. Paper Feed Options Adjust the gap between the Secondary Front Door Unit (right side) and the POD Buffer Unit. CAUTION: Check the position of the boss, and adjust the Secondary Front Door Unit by shifting it to the left or right. Standard gap: 3.5 +/- 1.0 mm 1 scale mark = 1.0 mm •...
Page 369 4. Paper Feed Options Adjust the gap between the Secondary Front Door Unit (left side) and the POD Deck. CAUTION: Check the position of the screw, and adjust the Secondary Front Door Unit by shifting it to the left or right. Standard gap: 3.9 +/- 1.5 mm •...
Page 370 4. Paper Feed Options NOTE: Fully tighten the screws of the Secondary Buffer Base Plate that were temporarily tightened. Perform "point to check when opening/closing the Secondary Front Door Unit (2)". NOTE: Close the Secondary Front Door Unit to check that the Open/Close Detection Switch [A] clicks. If it does not click, adjust the arm [B] to a position where a click sound is heard.
Page 371 4. Paper Feed Options Perform "point to check when opening/closing the Secondary Front Door Unit (3)". NOTE: Make the guide of the Secondary Path Unit halfway open, and check that the Secondary Front Door Unit does not close. If the unit closes with the guide half open, align the handle [A] of the Secondary Path Unit with the [B] part of the foolproof member. M4x8...
Page 372 4. Paper Feed Options M4x8...
Page 373 4. Paper Feed Options M4x8 M4x8 ■ Installing the External Pickup Unit When installing the External Pickup Unit, refer to the installation procedure for the External Pickup Unit.
Page 374 4. Paper Feed Options ■ Connecting the Cable of the External Pickup Unit...
Page 375 4. Paper Feed Options NOTE: Connect the cable of the External Pickup Unit to the host machine.
Page 376: Settings After Installation
4. Paper Feed Options Settings after Installation 1. Change the value of the following service mode (Lv. 2) to "3: VX Feeder". Service Mode > COPIER > OPTION > ACC > MFUNT-ON 2. Turn OFF and then ON the main power switch to enable the setting value. 3.
Page 377: Tab Feeding Attachment-E1
4. Paper Feed Options Tab Feeding Attachment-E1 Checking the Contents 1ｘ Installation Procedure NOTE: • Be sure to perform the work while the power of the host machine is ON. Otherwise, the deck cannot be opened and closed. • Although pictures or illustrations used for explanationmay differ from the actual things, the procedure is the same.
Page 378 4. Paper Feed Options...
Page 379: Cassette Heater Unit-32
4. Paper Feed Options Cassette Heater Unit-32 Checking the Contents [1] Cassette Heater Unit [2] Screw (Binding with [3] AC Input Connector [4] Relay Harness Unit toothed washer; M4x8) Use 1 of them [5] AC Input Connector [6] Screw [7] Screw [8] Wire Saddle X 3 (RS Tighting;...
Page 380 4. Paper Feed Options ■ Removing the Deck Unit 1. Open the cover. <Host machine> Open the Main Station Front Cover (Left and Right). <POD Deck/Secondary POD Deck> Open the Deck Right Front Cover. When the Secondary Deck is connected, open the Secondary Path Front Cover. 2.
Page 381 4. Paper Feed Options 3. Release the 2 Leaf Springs, and pull out the deck further. 4. Remove the Connector Cover. • 1 Screw • 1 Hook 5. Free the harness. • 1 Wire Saddle • 1 Edge Saddle • 1 Connector (disconnect it by pinching the claw) Edge Saddle Wire Saddle...
Page 382 4. Paper Feed Options 6. As an indication to be used when installing the Deck Front Cover, check the scale engraved around each of the screws, and mark each position. 7. Remove the Deck Front Cover. <Host machine> • 4 Screws (with washer) [A] (to remove) <POD Deck/Secondary POD Deck>...
Page 383 4. Paper Feed Options 9. Disconnect the 2 Flat Cables. • 2 Connectors • 4 Cable Clips Cable Clip Connector Cable Clip 10. Remove the Deck Unit upward. • 3 Screws...
Page 384 4. Paper Feed Options NOTE: Remove the cover on the upper side of each deck according to the position of the Cassette Heater Unit to install. 11. Remove the cover on the upper side of the deck. <Host Machine Deck> •...
Page 385 4. Paper Feed Options 1. Remove the Heater Mount in the upper part of the deck. • 1 Connector • 2 Screws (They will be used in step 6.) • 2 Bosses • 2 Hooks Boss Hook 2. Put the cable of the Cassette Heater Unit through the Edge Saddle of the Heater Mount.
Page 386 4. Paper Feed Options 3. Install the Cassette Heater Unit to the Heater Mount. • 2 Hooks • 2 Bosses • 1 Screw (Binding with toothed washer; M4x8) Hook Boss Hook 4. Insert the 2 hooks of the Heater Mount into the 2 holes in the rear upper part of the deck. CAUTION: Be sure to securely insert the hooks of the Heater Mount into the holes in the rear upper part.
Page 387 4. Paper Feed Options 5. Connect the cable on the host machine side to the connector of the Heater Unit. 6. Install the Heater Mount. • 2 Bosses • 2 Screws (Use the screws removed in step 1.) • 1 Connector Boss...
Page 388 4. Paper Feed Options ■ Installing the Deck Unit 1. Install the removed cover on the upper side of the deck. <Host Machine> • Lower Feed Cover (5 screws) <POD Deck/Secondary POD Deck> • Upper Deck: Deck Right Front Cover (2 screws) •...
Page 389 4. Paper Feed Options 2. Install the Deck Unit. • 3 Screws CAUTION: Be sure to fit the 4 cut-offs onto the 4 protrusions of the rails. Cut-off Protrusion Cut-off Protrusion...
Page 390 4. Paper Feed Options 3. Connect the 2 Flat Cables. • 4 Cable Clips • 2 Connectors CAUTION: Be sure to secure the Flat Cables in place using the Cable Clips, and connect the cables to the connectors. Cable Clip Connector Cable Clip Cable Clip...
Page 391 4. Paper Feed Options 4. Install the Connector Cover. • 2 Hooks • 2 Bosses • 1 Screw Hook Boss...
Page 392 4. Paper Feed Options 5. Install the Deck Front Cover according to the scales of the Deck Front Cover, and tighten the screws. <Host machine> • 4 Screws (with washer) [A] (to install) <POD Deck/Secondary POD Deck> • Upper/Middle Deck: 4 Screws [A] (to tighten) •...
Page 393 4. Paper Feed Options 6. Connect the harness. • 1 Connector • 1 Wire Saddle • 1 Edge Saddle Edge Saddle Wire Saddle 7. Install the Connector Cover. • 1 Screw 8. Close the deck. 9. Close the open cover. 10.
Page 394: Paper Output Options
Paper Output Options Sensing Unit-B1........ 387 Inspection Unit-B1......405 Document Insertion Unit-R1....430 Perfect Binder-F1......480 Perfect Binder Continuous Kit-B1..537 Paper Folding Unit-K1.......570 Staple Finisher-AF1/Booklet Finisher- AF1..........611 Puncher Unit-BT1/BS1/BU1 .....690 Finisher Long Sheet Catch Tray-B1..713 Booklet Trimmer-G1......722 Two-Knife Booklet Trimmer-B1..760 Two-Knife Booklet Trimmer Conveyor- B1..........
Page 395: Sensing Unit-B1
5. Paper Output Options Sensing Unit-B1 Pre-checks ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F716100 ■ Checking the Host Machine Software Upgrade the software (MN-CONT, DC-CONT) of the host machine to the latest version before installing equipment.
Page 396: Unpacking
5. Paper Output Options • If there is a step, be careful when moving as there is a risk of falling. Unpacking 1. Unpack the equipment. NOTE: When unpacking in the room, the following space is required to remove the packaging box. The dimensions shown in the figure below are the minimum space required.
Page 397: Checking The Contents
5. Paper Output Options 2. Pull down the plastic material to the bottom, and lift down this equipment from the pallet. CAUTION: • The maximum weight of the equipment is approx. 100.5 kg. Be sure to perform the work in accordance with the standard to handle a heavy load in each country / region.
Page 398: Installation Procedure
5. Paper Output Options Binding Round End; M4x8 Installation Procedure CAUTION: Be sure the power of the host machine is turned OFF and the power plug is disconnected from the outlet. ■ Preparation of Host Machine Binding Round End; M4x8 Binding Round End;...
Page 399 5. Paper Output Options ■ Connecting to the Host Machine Remove the securing tapes attached inside. Remove the packaging materials such as protective paper.
Page 400 5. Paper Output Options...
Page 401 5. Paper Output Options NOTE: Check if the height difference between the top [A] of the Sensing Unit and the top [B] of the Host Machine is within +/-2 mm. Check also the height on the front side and the rear side. If the height difference is within +/-2 mm, proceed to “Fixing the Connecting Latch”...
Page 402 5. Paper Output Options ■ Adjusting the Height NOTE: Adjust the casters in 4 places. Adjustment Method (Reference) 1. Adjust the casters in [1]. 2. After adjustment, check the height from the floor to the bottom plate of the machine [A]. 3.
Page 403 5. Paper Output Options NOTE: When removing the Rear Cover, do not tilt the Rear Cover too much. If the Rear Cover is tilted too far, the upper hook will catch. NOTE: Adjust the height of casters in 4 places as shown in step 3 to 5. CAUTION: Since the tightening of the adjustment bolt may be so tight, be careful not to injure yourself by banging your hand against the corners or edges of the plate frames or others hard by turning the wrench with strong force.
Page 404 5. Paper Output Options NOTE: Turn the adjustment bolt with the wrench. • To raise: rotate in the [A] direction. • To lower: rotate in the [B] direction. (Change in height per turn: Approx. 1.75 mm) Tighten...
Page 405 5. Paper Output Options ■ Fixing the Connecting Latch Binding Round End; M4x8...
Page 406 5. Paper Output Options ■ Installing the Cleaning Tool NOTE: Wipe with lint-free paper moistened with alcohol.
Page 407 5. Paper Output Options CAUTION: Stick to the place where it is not in the way of closing the front door or of the jam handling operation.
Page 408 5. Paper Output Options ■ Connecting the Cables Binding Round End; M4x8 CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed.
Page 409 5. Paper Output Options NOTE: The Machine does not come with a power cord. Prepare the power cord in the product. Connect the power plug of the equipment and the host machine to the outlet. CAUTION: When connecting the power plug of this equipment to anoutlet, be sure to use an outlet of a system different from that of the host machine.
Page 410: Adjustment Procedure
5. Paper Output Options ■ Initial Adjustment of Horizontal Registration Position NOTE: <Paper Type> Adjust with the paper which is applicable to the following condition. • Paper Size: A3/A4/LTR/LDR • Paper Type: Plain paper, Coated paper • Paper Weight: 60 to 400 g/m2 NOTE: When [System Manager Information Settings] is set, it is required to log in as a system manager in accordance with instructions of the user administrator.
Page 411: Operation Check
5. Paper Output Options 3. Place upside down the Adjustment Plate to show the long hole is on top and fix it. At that time, based on the value of the confirmed service mode, fix the Adjustment Plate after moving to the back or front. •...
Page 412: Work After Moving The Machine
● Executing Correct Shading CAUTION: Be sure to use the largest size of Canon-recommended paper or the largest size of paper which the user uses (it is preferable to use 320 x 450 mm (SRA3) or 330 x 483 mm).
Page 413: Inspection Unit-B1
5. Paper Output Options Inspection Unit-B1 Pre-checks ■ Checking the Host Machine Software Upgrade the software (MN-CONT, DC-CONT) of the host machine to the latest version before installing equipment. When the software of the host machine is old, the host machine does not accept the software version up of options. ■...
Page 414 5. Paper Output Options ■ Unpacking 1. Unpack the equipment. NOTE: When unpacking in the room, the following space is required to remove the packaging box. The dimensions shown in the figure below are the minimum space required. Thus it is desirable to secure more space for the work than shown in the figure below.
Page 415 5. Paper Output Options 2. Pull down the plastic material to the bottom, and lift down this equipment from the pallet. CAUTION: • The maximum weight of the equipment is approx. 49.5 kg. Be sure to perform the work in accordance with the standard to handle a heavy load in each country / region.
Page 416 5. Paper Output Options ■ Checking the Contents NOTE: The Machine does not come with a power cord. Prepare the power cord in the product. P Tightening; M4x12 Binding; M4x8 ■ Installation Procedure CAUTION: Be sure the power of the host machine is turned OFF and the power plug is disconnected from the outlet. ●...
Page 417 5. Paper Output Options Binding; M4x8 ● Preparation of Sensing Unit Binding; M4x8 Binding; M4x8...
Page 418 5. Paper Output Options ● Connecting to the Upstream Equipment P Tightening; M4x12...
Page 419 5. Paper Output Options NOTE: Keep the Fixation Members and screws for use when moving the machine. NOTE: Keep the Fixation Members and screws for use when moving the machine.
Page 420 5. Paper Output Options NOTE: Remove the packaging materials and protective paper between the CIS1 Unit and CIS2 Unit. NOTE: Remove the packaging materials from the CIS Top.
Page 421 5. Paper Output Options NOTE: The Auxiliary Casters should be extended when moving the equipment to prevent the equipment from overturning.
Page 422 5. Paper Output Options NOTE: The removed screws will be used in "Fixing the Connecting Latch".
Page 423 5. Paper Output Options NOTE: Check that the height difference between the top [A] of the Inspection Unit and the top [B] of the host machine is within +/-2 mm. Check also the height on the front side and the rear side. <In the case of Host Machine>...
Page 424 5. Paper Output Options ● Adjusting the Height NOTE: Adjust the casters in 4 places. Adjustment Method (Reference) 1. Adjust the casters in [1]. 2. After adjustment, check the height from the floor to the bottom plate of the machine [A]. 3.
Page 425 5. Paper Output Options...
Page 426 5. Paper Output Options NOTE: The stepped screw [A] is for preventing the Rear Cover from dropping off, and no need to be removed. NOTE: Adjust the height of casters in 4 places as shown in step 5 to 7. CAUTION: Since the tightening of the adjustment bolt may be so tight, be careful not to injure yourself by banging your hand against the corners or edges of the plate frames or others hard by turning the wrench with strong force.
Page 427 5. Paper Output Options NOTE: Turn the adjustment bolt with the wrench. • To raise: rotate in the [A] direction. • To lower: rotate in the [B] direction. (Change in height per turn: Approx. 1.75 mm) Tighten NOTE: Install the Rear Cover as hooking it to the stepped screw [A].
Page 428 5. Paper Output Options...
Page 429 5. Paper Output Options ● Fixing the Connecting Latch NOTE: Use the screw removed in the step 10 of "Connecting to the Upstream Equipment". ● Checking the Front Door Open/Close 1. Check if the Front Door closes smoothly. If the Front Door does not Open/Close smoothly, make the following adjustments.
Page 430 5. Paper Output Options ● Installing the Cleaning Tool NOTE: Clean the area around the marking lines with lint-free paper moistened with alcohol.
Page 431 5. Paper Output Options NOTE: Install by aligning it with the marking lines.
Page 432: Connecting The Cables
5. Paper Output Options ● Connecting the Cables <In the case of Host Machine> Binding; M4x8 <In the case of Sensing Unit> Binding; M4x8...
Page 433 5. Paper Output Options CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed. <In the case of Host Machine> <In the case of Sensing Unit>...
Page 434: When Relocating The Machine
5. Paper Output Options NOTE: The Machine does not come with a power cord. Prepare the power cord in the product. Connect to the downstream equipment. NOTE: For details on connection procedures to downstream equipment, refer to the respective Installation Procedures. Connect the power plug of the equipment and the host machine to the outlet.
Page 435 5. Paper Output Options...
Page 436 5. Paper Output Options...
Page 437 5. Paper Output Options...
Page 438: Document Insertion Unit-R1
5. Paper Output Options Document Insertion Unit-R1 Checking before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. CAUTION: • Install the host machine first and then install this equipment. •...
Page 439: Unpacking Procedure
5. Paper Output Options ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following names may be registered instead. • F281260 Unpacking Procedure NOTE: The equipment is secured by tapes, cushioning and other materials to protect it from vibration and impact during transit. Remove all such tapes and cushioning materials as instructed below before installing the equipment.
Page 440 5. Paper Output Options 2. Left the equipment together with the pallet by working in a group of 3 persons or more. CAUTION: • Be sure not to have the equipment itself because it may cause to deform or damage the equipment. •...
Page 441 5. Paper Output Options 4. Lift the front and rear side lightly to remove the cushioning materials and plastic cover. Then, remove all packing tapes.
Page 442: Checking The Contents
5. Paper Output Options Checking the Contents ■ Document Insertion Unit Use 6 screws Screw (RS Tightening; M4x8) Screw (Binding; M4x10) [10] for USA (120V) for Europe/Asia/Australia/Latin America (230V) [11] [12] 230V model only [13] [14] [15] [16] [17] Screw (W-Sems ; M4x12) Screw (Flat Head Screw ;...
Page 443 5. Paper Output Options ■ Inserter Option Controller Kit [2], [3]: The LAN Connection PCB Unit and the LAN Connection PCB Cover are taped together. Remove the tape. [1] Option Controller PCB [2] LAN Connection PCB Unit X 1 Unit X 1 [3] LAN Connection PCB [4] LAN Cable X 1 Cover X 1...
Page 444 5. Paper Output Options ■ Inserter Attachment [10] [11] [12] [13] Screw （W Sems; M4x8） Screw （TP; M3x6） Stepped Screw Coin Screw <Others> Other bundled items such as leaflets, etc.
Page 445: Installation Procedure
5. Paper Output Options Installation Procedure ■ Preparation for Installation on Upstream Machine ● Connecting to the Host Machine 1. Fix the 2 Latch Catches and the Positioning Pin to the host machine. At this time, fix the Ground Plate along with the Latch Catch in the rear side.
Page 446 5. Paper Output Options ● Connecting to the Inspection Unit 1. Fix the 2 Latch Catches and the Positioning Pin to the Inspection Unit. At this time, fix the Ground Plate along with the Latch Catch in the rear side. •...
Page 447 5. Paper Output Options 2. Remove the Rear Lower Cover. • 4 Screws 3. Free the connector from the Cable Guide and connect it to the Inserter Controller PCB.
Page 448 5. Paper Output Options 4. Free the connector from the Cable Guide and connect it to the Inserter Controller PCB. 5. Install the Option Controller PCB Unit. • 4 Screws (W Sems; M3x6) CAUTION: Be sure to pay attention to the installation direction. M3x6...
Page 449 5. Paper Output Options 6. Install the LAN Connection PCB Unit. • 2 Screws (W Sems; M4x8) M4x8 7. Free the connector from the Wire Saddle and connect it to the Option Controller PCB Unit (and close the Wire Saddle).
Page 450 5. Paper Output Options 8. Free the 2 connectors from the Wire Saddle and connect them to the Option Controller PCB Unit (and close the Wire Saddle).
Page 451 5. Paper Output Options 9. Free the connector from the Wire Saddle and connect it to the Option Controller PCB Unit (and close the Wire Saddle).
Page 452 5. Paper Output Options 10. Free the 2 connectors from the Wire Saddle and connect it to the LAN Connection PCB Unit (and close the Wire Saddle). • 1 Reuse Band • 1 Edge Saddle • 1 Wire Saddle Edge Saddle Wire Saddle Reuse Band Close...
Page 453 5. Paper Output Options 12. Cut off the Face Plate of the Rear Lower Cover with side cutters. CAUTION: When cutting off the part, be sure not to make burrs. 13. Affix the LAN Wrong Connection Prevention Label NOTE: Affixing position Vertical direction: About 1 mm below from the lower edge of the hole Horizontal direction: Center of the hole. CAUTION: Do not connect the customer's network cable to a slot.
Page 454 5. Paper Output Options ■ Installing the Inserter Attachment ● Installation Procedure...
Page 455 5. Paper Output Options...
Page 456 5. Paper Output Options NOTE: Do not remove the bracket of the motor.
Page 457 5. Paper Output Options NOTE: The removed part will be used later step. NOTE: The removed part will be used later step.
Page 458 5. Paper Output Options CAUTION: • Be sure to discharge static electricity accumulated in the body of a worker by touching a metal part in the Document Insertion Unit before work to prevent damaging the PCB by static electricity. • When handling the PCB, hold the edge of the PCB and work with sufficient attention to static electricity. •...
Page 459 5. Paper Output Options CAUTION: Points to Note when installing the PCB • Be sure to discharge static electricity accumulated in the body of a worker by touching a metal part in the Document Insertion Unit before work to prevent damaging the PCB by static electricity. •...
Page 460 5. Paper Output Options CAUTION: • When attaching the connector, be careful not to let the connector floated or forget to insert it. • After connecting the connector, push the connector again to confirm that it is not floated.
Page 461 5. Paper Output Options...
Page 462 5. Paper Output Options NOTE: Align the direction of the arrow engraved on the bracket with the direction of the motor connector. W Sems; M4x8 Engraved Mark Connector CAUTION: • When attaching the connector, be careful not to let the connector floated or forget to insert it. •...
Page 463 5. Paper Output Options Temporarily fix the Motor Unit. TP; M3x6 NOTE: NOTE: After tightening the screws of the motor unit, check that the motor unit moves. Stepped Screw...
Page 464 5. Paper Output Options NOTE: Install the One-way clutch so that the brim is on the back side. Place the belt on the motor gear and pulley.
Page 465 5. Paper Output Options Install the flange removed in step 11. Install the clip removed in step 10.
Page 466 5. Paper Output Options NOTE: Tighten the coin screw with a screwdriver. Coin Screw Tighten the screws.
Page 467 5. Paper Output Options ■ Connecting to The Upstream Machine 1. Stow the overturning prevention stay (left) by removing a wing screw and lifting the stay up. 2. After stowing the overturning prevention stay (left), fix it with the removed wing screw.
Page 468 5. Paper Output Options 3. Removing a wing screw. Then stow the overturning prevention stay (right) by lifting the stay up.
Page 469 5. Paper Output Options 4. After stowing the overturning prevention stay (right), fix it with the removed wing screw.
Page 470 5. Paper Output Options NOTE: When the High Capacity Stacker is connected to this machine, fix the Binding Screw (M4x10) . Binding;...
Page 471 5. Paper Output Options 5. Fit the Document Insertion Unit to the upstream machine so the positioning pin gets in the hole of the Document Insertion Unit. 6. Open the front upper cover. Remove 1 screw and take down the lock lever, and hook it on the clamp plate. Fix the lock lever with removed screw.
Page 472: Connecting The Communication Cable
5. Paper Output Options 7. Close the front upper cover. ■ Connecting The Communication Cable 1. Fix the wire saddle to the Rear Lower Cover. ● Connection with the Host Machine CAUTION: The label shown below is attached to locations where connection of a network cable is prohibited.
Page 473 5. Paper Output Options 1. Insert the LAN Cable into the host machine and the Document Insertion Unit, and route the cable. ● Connection with the Sensing Unit CAUTION: The label shown below is attached to locations where connection of a network cable is prohibited.
Page 474 5. Paper Output Options 1. Insert the LAN Cable into the Sensing Unit and the Document Insertion Unit, and route the cable. ● Connection with the Inspection Unit CAUTION: The label shown below is attached to locations where connection of a network cable is prohibited.
Page 475 5. Paper Output Options 1. Insert the LAN Cable into the Inspection Unit and the Document Insertion Unit, and route the cable.
Page 476 5. Paper Output Options ■ Connecting the Power Cord 1. Insert the Power Cord into this equipment. Connect the plug end of the Power Cord into an external power outlet. NOTE: Illustrations used in this procedure are those of imagePRESS C10000VP series. CAUTION: Make sure that the Intermadiate power cable connects to the socket firmly.
Page 477 5. Paper Output Options ■ Connecting the Shunt Cable ● Connection with the Host Machine 1. Fix the Shunt Cable at the rear bottom of the host machine and the Document Insertion Unit. • 2 Screws (Binding; M4x10) NOTE: When the Shunt Cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 478 5. Paper Output Options ● Connection with the Inspection Unit 1. Fix the Shunt Cable at the rear bottom of the Inspection Unit and the Document Insertion Unit. • 2 Screw (Binding; M4x10) NOTE: When the Shunt Cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 479: Height/ Inclination Checking And Adjustment
5. Paper Output Options Height/ Inclination Checking and Adjustment NOTE: An improperly adjusted height or inclination could result in jams frequently occurring at the paper folding unit inlet. CAUTION: When the height and inclination of the equipment and the connected upstream machine are not within their standards, adjust them.
Page 480 5. Paper Output Options ■ Inclination Check 1. Check whether the difference of the gap between [A] and [B] is 0 -/+ 2 mm (front side). • [A]: Gap of the upstream machine and the Document Insertion Unit (upper) • [B]: Gap of the host upstream and the Document Insertion Unit (lower) 2.
Page 481 5. Paper Output Options ■ Height Adjustment 1. Open the front upper cover and remove the jam recovery map. 2. Remove the wrench from the front upper cover.
Page 482 5. Paper Output Options 3. Loosen the nut [1] of the caster of the front side (host machine side). Then turn the nut [2] to adjust the height. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to lower and clockwise to heighten. 4.
Page 483 5. Paper Output Options 5. After adjustment, tighten the front and rear nuts [1] of the inserter. ■ Inclination Adjustment 1. Loosen the nut [1] of the caster of the front side (paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: •...
Page 484 5. Paper Output Options 2. Loosen the nut [1] of the caster of the rear side (paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to lean towards the paper ejection side and clockwise to lean towards the host machine side.
Page 485: Checking After Installation
5. Paper Output Options 5. Return the jam recovery map and close the front upper cover. Checking after Installation ■ Disposal Parts Following disposal parts are remained after completion of the installation work. Screw (Flat Head Screw; M3x5) Screw (W-Sems; M4x12) Screw (RS Tightening;...
Page 486 5. Paper Output Options ■ Adjustment and Operation Check 1. When all the installations have completed, check that the Leakage Breaker is turned ON. Leakage Breaker 2. Turn ON the main power of the host machine. 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment.
Page 487 5. Paper Output Options INCH-Configuration Adjustment 1. Enter the following item in the service mode. • Upper tray: Service Mode > SORTER > FUNCTION > VR1-LTRR • Lower tray: Service Mode > SORTER > FUNCTION > VR2-LTRR 2. Set the LTRR paper on the inserter tray to adjust and align it with the width of slide guide. 3.
Page 488: Perfect Binder-F1
5. Paper Output Options Perfect Binder-F1 Checking before Installation Requirements for the installation place are given below. It is recommended to look over the place to be used for installation before delivering the equipment to the user. CAUTION: • Install the host machine first and then install the Perfect Binder. •...
Page 489 5. Paper Output Options 1080mm 930mm Pallet Slope plate Perfect Binder 1080mm 900mm 920mm 2900mm ■ Attention of installation Points to Note on installation 1. The installation work must be carried out by trained service engineers. 2. Since this equipment is heavy (about 308 kg), four or more persons are required to install it. 3.
Page 490: Unpacking
5. Paper Output Options Unpacking ■ Unpacking Procedure NOTE: The machine is packed with tapes, cushioning materials, fixing brackets, and so forth to protect the machine against vibration and shock caused during transportation. Before starting the installation work, be sure to remove all the fixing tapes and packing materials following the procedure described below.
Page 491 5. Paper Output Options 6. Draw out the two slope boards from the center of the pallet. NOTE: If the caster stepped on the slope board, the slope board may not be drawn out. In this case, move the equipment to release the caster from the slope board.
Page 492: Checking The Contents
5. Paper Output Options Checking the Contents NOTE: The Machine does not come with a power cord. Prepare the power cord in the product. [10] [11] [12]* Perfect Binder 1 pc Latch Catches 2 pcs Positioning Pin 1 pc Ground Plate 1 pc Lock Plates 2 pcs...
Page 493 5. Paper Output Options 1. Remove the fixing tapes and cushioning materials [1] to [7] on the front side. Remove fixing tapes [2] and [3] together with cushioning materials. Before removing the tape [6], draw out the glue supply unit. After removing the tape [6], push in the glue supply unit.
Page 494 5. Paper Output Options 6. Remove the fixing tapes/cushioning materials [1] to [6]. When removing the fixing tape [6], slide the cushioning material hooked on the shaft downward. 7. Close the top cover. ■ Removing the Fixing Tapes/Brackets (Interior) 1. Remove the rear cover. •...
Page 495 5. Paper Output Options 2. Remove the upper-rear cover. • 6 screws 3. Remove the fixing tapes /cushioning materials on the rear side. 4. Remove the tagged fixing brackets/screws <1> to <2>. Remove the fixing bracket by sliding leftward while lifting. •...
Page 496 5. Paper Output Options 7. Remove the front-right door in the same way as above. 8. Remove the 3 fixing tapes [1]. 9. Release the jam clear lever [2].
Page 497 5. Paper Output Options 10. Remove the upper-inner cover and return the jam clear lever. • 6 screws NOTE: To remove the upper-inner cover, firstly release it from the left side and secondly turn the lower part of the right side toward the front.
Page 498 5. Paper Output Options 12. Release the lock of book stacking tray by pushing the stacking tray release lever on the rear side, and draw out the book stacking tray. 13. Draw out the book stacking tray and waste paper case. 14.
Page 499 5. Paper Output Options 16. Remove the 9 screws fixing the lower-inner cover (large/small). 17. Remove the lower-inner cover after releasing the jam clear levers. NOTE: When the lower-inner cover(large) is removed, be careful that it is not caught in the stopper and the jam clear levers. 18.
Page 500 5. Paper Output Options 2. Remove the 3 fixing tapes [2] on the main gripper assembly.
Page 501 5. Paper Output Options 3. Remove the fixing tapes/cushioning materials [1] to [3]. When removing the fixing tape/cushioning material [2], first remove the fixing tape. After that push the cushioning material from the hole, and then remove the cushioning material after slides the horizontal registration unit backward. When removing the cushioning material [3], manually rotate the front-side and rear-side pulleys of the gripper motor to release the front-side and rear-side gripper pressure and then remove the cushioning material [3] forward.
Page 502 5. Paper Output Options 4. Remove the cushioning materials on the main gripper assembly. NOTE: The pressure release is unnecessary (carried it out by procedure 3). 5. Remove the fixing tapes. Remove the tagged fixing brackets/screws <1> to <3>. • <1> Fixing bracket (4 screws each) •...
Page 503 5. Paper Output Options 6. To remove the fixing tapes and cushioning materials under the main gripper assembly, move (hoist and rotate) the main gripper assembly following the procedure below. < Main gripper assembly movement procedure (hoisting) > Rotate the motor knob in the direction of the arrow to hoist the main gripper assembly. Stop rotating the motor knob when the end part of the sensor bracket of the main gripper assembly blocks the sensor.
Page 504 5. Paper Output Options < Main gripper movement procedure (rotation) > Rotate the pulley in the direction of the arrow to rotate the main gripper assembly. Stop rotating the motor knob when the end part of the sensor bracket of the main gripper assembly blocks the sensor. 7.
Page 505 5. Paper Output Options 8. Remove the fixing tapes/cushioning materials [1] and [2] on the front side. Pull up the jam clear lever [3] when removing the [2]. Keep the removed cushioning material [2] for future use. 9. Release the jam clear lever [1], and then remove the 2 fixing tapes/cushioning materials [2].Keep the removed cushioning materials (expanded polystyrene) [2] for future use.
Page 506 5. Paper Output Options 11. Remove the 2 fixing tapes [3]. 12. Release the jam clear lever [1], and then remove the 3 fixing tapes/cushioning materials [2] and [3].When removing the rear cushioning material surrounded by the circle, pull the tag from behind the machine. Keep the removed cushioning materials (expanded polystyrene) [2] for future use.
Page 507 5. Paper Output Options 15. Return the jam clear lever [2] to the original position. ■ Removing the Fixing Tapes/ Brackets (Trimmer Assembly) 1. Remove the front-right cover. • 2 screws 2. Remove the lower cover of the paper transfer section. •...
Page 508 5. Paper Output Options 3. Remove the fixing tape [1]. Remove the fixing brackets/screws <1> on the right side. • <1> 2 fixing brackets (2 screws each) <1> 4. Remove the cushioning material. To remove the cushioning material, rotate the gripper motor knob (white color) by three turn in the direction shown below and then remove the cushioning material from the front side.
Page 509 5. Paper Output Options 3. Remove the tagged screw [2]. Use your fingers when removing the knurled screw (Keep the removed knurled screw in for future use). • 1 knurled screw 4. Remove the fixing tape. 5. Return the book stacking tray to the original position.
Page 510 5. Paper Output Options ■ Removing the Fixing Tapes/ Brackets (Post-procedure) 1. Check that all fixing tapes and cushioning materials are removed. 2. Check that the following 14 fixing brackets and 1 knurled screw are removed. 3. Keep the removed fixing brackets, screws and the following cushioning materials [1] - [3] for the event that the machine is moved in the future.
Page 511 5. Paper Output Options 5. Install the front-right cover. • 6 screws (Binding; M4×6) 6. Release the lock of book stacking tray by pushing the stacking tray release lever on the rear side. Draw out the book stacking tray and waste paper case. 7.
Page 512: Installation Procedure
5. Paper Output Options 11. Return the jam clear levers to the original positions. 12. Push in the book stacking tray and waste paper case. 13. Install the front-left and front-right doors. NOTE: The rear cover and the upper-rear cover are attached in the next procedure. Installation Procedure ■...
Page 513 5. Paper Output Options 1. Check whether the difference in height between the top-right surface [1] of the equipment and the top-left surface [2] of the connection machine is within +/-5 mm. 2. If the difference in height is larger than +/-5 mm, adjustment of caster heights is required. ●...
Page 514 5. Paper Output Options 3. Using the wrench, loosen the lock nut of the caster by turning it in the direction of the arrow. 4. Using the wrench, turn the nut of the caster to adjust the caster height. • To increase the height, turn the nut in the direction [B]. •...
Page 515 5. Paper Output Options 6. Follow the above procedure, adjust the heights of the remaining 3 casters so that they become the same. 7. After the adjustment, attach the wrench to the original place together with the bracket. • 1 Screw (RS-tightening; M4x8) ■...
Page 516 5. Paper Output Options ● When Connecting to the Sensing Unit 1. Fix the 2 Latch Catches and the Positioning Pin to the Sensing Unit. At this time, fix the supplied Ground Plate along with the rear Latch Catch in the rear side. •...
Page 517 5. Paper Output Options ● When Connecting to Document Insertion Unit 1. Fix the 2 Latch Catches and the Positioning Pin to document insertion unit. At this time, fix the Ground Plate along with the Latch Catch in the rear side. •...
Page 518 5. Paper Output Options 1. Remove the power switch cover by sliding. • 2 Screws • 1 Connector 2. Turn the locking claws. • 2 Screws (The removed screws are used at late procedure.) 3. Move the equipment to let the positioning pin of the connection machine into the pin hole.
Page 519 5. Paper Output Options 4. Turn down the locking claws. 5. Install the Lock Plate (Front side and rear side). • 2 Screws (RS Tightening; M4x8) • 2 Screws (W Sems; M4x8) (removed in Step 2) NOTE: There is not the appointment of the installation position of screws. RS Tightening (M4 8)
Page 520 5. Paper Output Options 6. Install the Shunt Cable to the lower back of the connection machine and the lower back of the equipment. <When Connecting to the Host Machine, Sensing Unit, Inspection Unit or Multi Function Professional Puncher> • 2 Screws (Binding; M4x10) Binding (M4 10) <When Connecting to Document Insertion Unit>...
Page 521 5. Paper Output Options 8. Install the upper-rear cover. • 6 Screws (Binding; M4x6) 9. Install the rear cover. • 6 Screws (Binding; M4x6) ● Fixing the Stopper 1. Open the front-right door, and then remove the bracket and the wrench. •...
Page 522 5. Paper Output Options ■ Connecting Cables ● Connecting the LAN cable CAUTION: • Before connecting the LAN cable, be sure that the main power switch of the host machine is off and its power plug is disconnected from the power outlet .Otherwise, you can suffer an electric shock. •...
Page 523 5. Paper Output Options Connection with the Sensing Unit CAUTION: Do not connect the customer's network cable to a slot where a Connection Prohibition Label is affixed. 1. Install the Wire Saddle to the rear cover of the equipment, and then the LAN Cable. When is connected on the LAN Cable to the upstream machine, connect the LAN Cable to a port of the left.
Page 524 5. Paper Output Options Connection with the Inspection Unit CAUTION: Do not connect the customer's network cable to a slot where a Connection Prohibition Label is affixed. 1. Install the Wire Saddle to the rear cover of the equipment, and then the LAN Cable. When is connected on the LAN Cable to the upstream machine, connect the LAN Cable to a port of the left.
Page 525 5. Paper Output Options Connection with the Document Insertion Unit CAUTION: Do not connect the customer's network cable to a slot where a Connection Prohibition Label is affixed. 1. Install the Wire Saddle to the rear cover of the equipment, and then bundle the LAN Cable. When is connected on the LAN Cable to the upstream machine, connect the LAN Cable to a port of the left.
Page 526 5. Paper Output Options Connecting to Multi Function Professional Puncher CAUTION: Do not connect the customer's network cable to a slot where a Connection Prohibition Label is affixed. 1. Install the Wire Saddle to the rear cover of the equipment, and then bundle the LAN Cable. When is connected on the LAN Cable to the upstream machine, connect the LAN Cable to a port of the left.
Page 527: Checking After Installation
5. Paper Output Options ■ Supplying Glue 1. Draw out the glue supply unit until it stops. 2. Open the 2 glue supply unit covers, and then supply glue with the supplied scoop. Be careful not to exceed the limit mark.
Page 528 5. Paper Output Options 2. Connect the power plugs of the equipment to the outlets. 3. Check that the circuit breaker is ON. 4. Turn ON the main power of the host machine. 5. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment.
Page 529 5. Paper Output Options 2. Make one Book stacking of the 100 sheet bunch (Trimming of 3 directions, and with the cover). NOTE: Record and remember the trimming width setting as it is used to figure out the specification in the step 5). 3.
Page 530 5. Paper Output Options 6. Measure the minimum distance (D2) from the tail edge of the paper scrap to a boundary of a trace of the tearing off of cover paper, then confirm that the distance is within the specification. •...
Page 531 5. Paper Output Options 4. Measure the maximum distance (D3) from the head edge of the paper scrap to a boundary of a trace of the tearing off of cover paper, then confirm that the distance is within the specification. Measure the minimum distance (D4) from the tail edge of the paper scrap to a boundary of a trace of the tearing off of cover paper, then confirm that the distance is within the specification.
Page 532 5. Paper Output Options 4. Exit service mode. 5. Execute the bookbinding operation again, and check the edge processing. 6. Record the new adjustment value on the service label. ■ Adjusting the Glue Amount Applied to Stack of Coated Paper When coated papers are used as book signature, the amount of glue may decrease.
Page 533: Relocating The Machine
5. Paper Output Options ● Procedure for Adjusting As an example, the procedure for adjusting the glue amount for group No.3 (stack thickness: 3.5 to 6.4 mm) is as follows. 1. Enter the service mode. 2. Select the following service mode. Service Mode >...
Page 534 5. Paper Output Options 2. Lay out the following parts, which were removed when installing the machine. [10] [11] [12] [13] [14] Knurled screw Fixing bracket A Fixing bracket B Fixing bracket C Fixing bracket D 2pcs Fixing bracket E Fixing bracket F Fixing bracket G Fixing bracket H...
Page 535 5. Paper Output Options 2. Remove the lower cover of the paper transfer section. • 4 Screws 3. Attach the two fixing brackets H. • 4 Screws (TP M4x8) 4. To attach the fixing bracket E, slightly turn the motor knob at the rear of the host machine in the direction of the arrow to raise the main gripper assembly (approx.
Page 536 5. Paper Output Options 5. Attach the fixing bracket B. • 3 Screws (TP M4X8) 6. Draw out the book stacking tray by pushing the book stacking tray release lever at the rear of the host machine in the direction of the arrow. 7.
Page 537 5. Paper Output Options 9. Attach the fixing bracket A. • 3 Screws (TP M3X6, TP M4X8) 10. Attach the fixing bracket H. • 2 Screws (TP M4x8) 11. Attach the fixing bracket G. • 2 Screws (TP M4x8) 12. Attach two fixing brackets C. •...
Page 538 5. Paper Output Options 13. Attach three fixing brackets G. • 6 screws (TP M4x8) 14. Attach the knurled screw. 15. Attach the covers removed earlier. • inner cover (lower) • inner cover (upper) • front cover (right/left) • rear upper cover •...
Page 539 5. Paper Output Options ● Discharging Glue Granules and Initialization 1. Remove the rear cover. 2. Remove the rear upper cover. 3. Remove the front cover (right/left). 4. Remove the inner cover (upper). 5. Remove the inner cover (lower). 6. Insert a tool, etc. into the right front cover switch and left front cover switch. 7.
Page 540 5. Paper Output Options 9. Open the power supply cover and turn on power supply SW. • 1 Screw 10. Press PSW1 once to move the units to the glue granule discharge position. NOTE: Each time the PSW1 pressed, following operation is performed. •...
Page 541 5. Paper Output Options 15. Press PSW1 once to move the units to the home position. CAUTION: When PSW1 is pressed for the fourth time, the glue vat unit returns to home position. Make sure to remove the plastic bag.Otherwise it will come into contact with the glue vat unit. 16.
Page 542 5. Paper Output Options 2. Press PSW1 eight times. Fix the cushioning material with packing tape on the opened spine bending plate. 3. Raise lever [1] to open the cover assembly, and fix two cushioning materials C (large) from the front with packing tape.
Page 543 5. Paper Output Options 4. Raise lever [1] to open the cover assembly, and fix two cushioning materials B (small) from the front with packing tape. Then return the lever to its original position. 5. Press PSW1 three times.Lighting of LEDs 1, 2, 3 indicates that all parts have been moved into transport position. 6.
Page 544 5. Paper Output Options 9. Fix the main gripper with two pieces of packing tape (20 cm). Make sure there is no slack in the tape in the direction of the arrow. 10. Fix the main gripper with one piece of packing tape (20 cm). Make sure there is no slack in the tape in the direction of the arrow.
Page 545: Perfect Binder Continuous Kit-B1
5. Paper Output Options Perfect Binder Continuous Kit-B1 Checking before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site in advance before bringing in this equipment to the user's site. ■ Checking the Installation Space The space required for installation and maintenance work is shown below.
Page 546: Checking The Contents
5. Paper Output Options Checking the Contents Check that none of the included parts is missing.
Page 547: Installation Procedure
5. Paper Output Options [10] [11] [12] Screws (TP ; M3x6) Screws (Flat Head Screw ; M4x4.5) [13] [14] [15] Screw (Binding ; M3x4) Screws (TP ; M4x8) Screws (Binding ; M4x8) <Others> Other bundled items such as leaflets, etc. Installation Procedure CAUTION: Check that the main power switch is OFF and the power plug is disconnected from the outlet.
Page 548 5. Paper Output Options NOTE: Before installing this equipment, remove the downstream equipment of the Perfect Binder. ■ Preparing the Perfect Binder for Installation Release the Lock Lever and slide out the Stacking Tray Assembly.
Page 549 5. Paper Output Options Remove the Stacking Tray Front Cover while holding it by hand. Slide in the Stacking Tray Assembly till it is locked.
Page 550 5. Paper Output Options Remove the Tray Stopper. Release the Lock Lever and slide out the Stacking Tray Assembly.
Page 551 5. Paper Output Options Remove the Stacking Tray. CAUTION: Mind that there is lubricant oil on the rails. NOTE: When the screw holes are hidden, slide the outer rail on the left and/or guard part on the right. Guard part Guard part...
Page 552 5. Paper Output Options Remove the Stack Guide and the mounting plate. Push in the rail.
Page 553 5. Paper Output Options Open the Front Covers (Right/Left). Remove the Stacking Tray Switch Cover.
Page 554 5. Paper Output Options Remove the Protective Cover and dismount the wire harness from the wire saddle.
Page 555 5. Paper Output Options Remove the harness from the wire saddle. CAUTION: Care must be taken so that the wire harness does not touch the lubricant oil on the rail.
Page 556 5. Paper Output Options Remove the Full Stack LED PCB.
Page 557 5. Paper Output Options Take out the wire harness and tie it with the harness band as shown in the figure. NOTE: The length of bunched harness should be the one shown in the figure below as a guide (approx. 120mm).
Page 558 5. Paper Output Options Fix the bunched harness with the wire saddles so the bunched harness does not touch moving parts in the neighborhood.
Page 559 5. Paper Output Options Remove the stopper.
Page 560 5. Paper Output Options Remove the Inner Cover (Lower). NOTE: • Removed screws and the Inner Cover (Lower) will be used at later step. • In case that there is no Inner Cover (Lower) in the Perfect Binder, remove the Right Front Cover, Left Front Cover and Inner Cover of the Perfect Binder.
Page 561 5. Paper Output Options NOTE: • Use the screws removed in step 20. • In case that there is no Inner Cover (Lower) in the Perfect Binder, install the Right Front Cover, Left Front Cover and Inner Cover of the Perfect Binder. ■...
Page 562 5. Paper Output Options NOTE: Removed screws will be used at later step. Remove all the tapes and cushioning materials outside this equipment.
Page 563 5. Paper Output Options Screw (Binding ; M3x4) Install the Stopper Stay. Screws (TP ; M4x8)
Page 564 5. Paper Output Options Screws (TP ; M3x6) Install the Stopper B with the screws removed at the step 2.
Page 565 5. Paper Output Options Replace the 2 screws with the specified ones. Screws (Flat Head Screw; M4x4.5) Push in the Buffer Tray till it stops.
Page 566 5. Paper Output Options...
Page 567 5. Paper Output Options Temporarily place the Continuous Kit as shown. NOTE: Lean over the Continuous Kit so that the Stopper Stay installed at the step 5 comes behind the stopper. Stopper Stay Stopper...
Page 568 5. Paper Output Options Place the Continuous Kit on the rail and fully drawn out the rails so they hit the screw and stopper. Temporarily fix the 2 screws on the right side of the Continuous Kit. Screws (Binding ; M4x8) Screw Stopper...
Page 569 5. Paper Output Options Completely fix the Continuous Kit on the rails. NOTE: When the screw holes are hidden, slide the outer rails as shown. Guard part Guard part Screws (Binding ; M4x8)
Page 570 5. Paper Output Options Screws (TP ; M4x8) NOTE: • Referring to the scale on the Front Cover, manipulate its position in front-back direction so the Front Cover comes at the center of its fixing range. • If the Continuous Kit is not locked when closing it, adjust the position of the Front Cover referring to "Front Cover Positioning Adjustment".
Page 571: Checking After Installation
5. Paper Output Options Checking after Installation ■ Disposal Parts Check 1. Following disposal parts are remained after completion of the installation work. Stacking Tray Front Cover Tray Stopper Stacking Tray Assembly Stack Guide of the Stack Guide Mounting Plate Stacking Tray Switch Cover Protective Cover of the Stacking Tray Switch Cover Full Stack LED PCB...
Page 572 5. Paper Output Options 2. Turn OFF/ON the main power switch to enable this setting. ■ Checking the Front Cover Positioning Vertical gap with the Front Left Cover of Perfect Binder Other front and rear gaps. Specification value for the Front Cover of the Continuous Kit •...
Page 573 5. Paper Output Options ■ Front Cover Positioning Adjustment If the amount of gap and step of the Front Cover of the Continuous Kit is out of the specification, readjust the position of the Front Cover of the Continuous Kit by loosening the 4 screws. ■...
Page 574: Appendices
5. Paper Output Options APPENDICES ■ Setting of the Function to Indicate the Condition Where the Trimmer Waste Unit Can Be Emptied By enabling this function, a condition where the Trimmer Waste Unit can be emptied becomes to be indicated. With the above indication, the Trimmer Waste Unit becomes to be emptied without interrupting the book binding operation.
Page 575 5. Paper Output Options 3. Insert the service tool in the Left Front Cover Switch and close the Right Front Cover. 4. Connect the power cord of the Perfect Binder to an outlet. 5. Set SW1 and SW2 of the Service PCB as follows. •...
Page 576 5. Paper Output Options 7. When the power switch of Perfect Binder is turned ON, LEDs 1 to 3 are displayed as shown below. LED1 LED2 LED3 2sec. ON 8. When the PSW1 is pushed, the current set value "0" is indicated by the lighting pattern of LED 2 and LED 3. LED1 LED2 LED3...
Page 577 5. Paper Output Options 13. Remove the power cord from the electrical outlet. 14. Open the Right Front Cover. 15. Remove the service tool of the Left Front Cover Switch. 16. Set SW1 and SW2 on the Service PCB to OFF. 17.
Page 578: Paper Folding Unit-K1
5. Paper Output Options Paper Folding Unit-K1 Checking before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site in advance before bringing in this equipment to the user's site. CAUTION: • Install the host machine first and then install this equipment. •...
Page 579 5. Paper Output Options 1. Take out the accessory box from the cushioning materials. CAUTION: Do not remove 3 cushioning materials because it may cause to deform this equipment. 2. Lift the equipment together with the pallet. CAUTION: • Be sure not to have the equipment itself because it may cause to deform or damage the equipment. •...
Page 580 5. Paper Output Options 3. Remove the pallet and cushioning materials shown in the figure. Then, put the plastic cover down. 4. Lift the front and rear side lightly to remove the cushioning materials and plastic cover. 5. Remove the tapes used outside of this equipment. NOTE: Be sure not to remove the tapes from the folder unit because removing them later.
Page 581: Checking The Contents
5. Paper Output Options Checking the Contents [1] Paper Folding Unit x1 [2] Plug Cover x1 [3] Screw (Binding; M4x7) x1 [4] Intermediate Power [5] Screw (RS Tightening; Cable x1 M4x8) x8 *1 [6] Ground Plate x1 [7] Clamp Plate x2 [8] Positioning Pin x1 [9] Screw [10] Shunt Cable x1...
Page 582: Installation Procedure
5. Paper Output Options ■ Installation Outline Drawing [16] [17] [11] [10] [12] [13] [14] [15] *: Not used. Installation Procedure ■ Preparation of this Equipment NOTE: • Keep all fixings in a safe place for later reuse in reshipping this equipment, as for relocation and repairs.
Page 583 5. Paper Output Options 1. Remove each 4 fixing screws to remove 2 fixings on the front side of Folder unit. • 8 Screws...
Page 584 5. Paper Output Options 2. Remove each 4 fixing screws to remove 2 fixings on the rear side of Folder Unit. • 8 Screws 3. Open Front Upper Cover.
Page 585 5. Paper Output Options 4. While holding Jam Handling Lever, open Transfer Guide. 5. Pull out the folder unit.
Page 586 5. Paper Output Options 6. Remove all tapes from Folder Unit and open Folder Guide Plate (right) fully by two steps. CAUTION: The 2 screws (pointed by screwdrivers) at the front and rear are used to adjust the folding roller pressure. Never loosen these screws.
Page 587 5. Paper Output Options 7. Remove the 3 fixings on the front side of Folder Unit. CAUTION: Folder Guide Plate (right) must be opened fully when removing the fixings. Do not pull them out forcibly.
Page 588 5. Paper Output Options 8. Remove the 3 fixings on the rear side of Folder Unit. CAUTION: Folder Guide Plate (right) must be opened fully when removing the fixings. Do not pull them out forcibly. 9. Close Folder Guide Plate (right). 10.
Page 589 5. Paper Output Options 11. While holding Jam Handling Lever, lower Transfer Guide. 12. Close Front Upper Cover.
Page 590 5. Paper Output Options ■ Preparation for Installation on Upstream Machine ● Connecting to the Host Machine 1. Fix the 2 Latch Catches and the Positioning Pin to the host machine. At this time, fix the Ground Plate along with the Latch Catch in the rear side.
Page 591 5. Paper Output Options ● Connecting to the Inspection Unit 1. Fix the 2 Latch Catches and the Positioning Pin to the Inspection Unit. At this time, fix the Ground Plate along with the Latch Catch in the rear side. •...
Page 592 5. Paper Output Options ● Connecting to Multi Function Professional Puncher 1. Fix the 2 Latch Catches and the Positioning Pin to Multi Function Professional Puncher. At this time, fix the Ground Plate along with the Latch Catch in the rear side. •...
Page 593 5. Paper Output Options ● Connecting to High Capacity Stacker 1. Fix the 2 Latch Catches and the Positioning Pin to the High Capacity Stacker. At this time, fix the Ground Plate along with the Latch Catch in the rear side. •...
Page 594 5. Paper Output Options 2. Open the front upper cover. Remove 1 screw and take down the lock lever, and hook it on the Latch Catch. Fix the lock lever with the removed screw. NOTE: When it is hard to hook the lock lever to the Latch Catch, use screw drivers. 3.
Page 595 5. Paper Output Options ■ Connecting the Interface Cable NOTE: For connecting the Interface Cable, refre to the Finisher's Installation Procedure. 1. Connect the interface cable of this equipment to the finisher. 2. Install the wire saddle at the hole in the rear lower cover. NOTE: The Wire Saddle is used to stow the cable of the finisher.
Page 596 5. Paper Output Options 1. Connect both ends of the Intermediate Power Cable to the sockets on the equipment and the socket on the finisher. NOTE: Use the outlet of this equipment side for connecting to the finisher. Finisher Paper Folding Unit 2.
Page 597 5. Paper Output Options ■ Connecting the Shunt Cable ● Connecting to the Host Machine 1. Fix the Shunt Cable at the rear bottom of the host machine and this equipment. • 2 Screws (Binding; M4x10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 598 5. Paper Output Options ● Connecting to the Inspection Unit 1. Fix the Shunt Cable at the rear bottom of the Inspection Unit and this equipment. • 2 Screws (Binding; M4x10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding;...
Page 599 5. Paper Output Options ● Connecting to Multi Function Professional Puncher 1. Fix the shunt cable to the rear bottom of this equipment and Multi Function Professional Puncher. • 2 Screws (Binding, M4 x 10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 600 5. Paper Output Options 2. Fix the Shunt Cable to the rear bottom of this equipment and Perfect Binder. • 2 Screws (Binding; M4x10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 601 5. Paper Output Options ● Connecting to High Capacity Stacker 1. Fix the Shunt Cable to the rear bottom of this equipment and High Capacity Stacker. • 2 Screws (Binding; M4x10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 602 5. Paper Output Options 2. While holding the jam handling lever, open the transfer guide. 3. Pull out the folder unit. 4. Open the folder guide plate (right) fully by two steps.
Page 603 5. Paper Output Options 5. Affix the Jam Handling label fitting in the appropriate language to the notch as shown in the figure. 6. Close the folder guide plate (right). 7. Return the folder unit to the original position.
Page 604: Adjustment
5. Paper Output Options 8. While holding the jam handling lever, open the transfer guide. 9. Close the front upper cover. Adjustment ■ Height/ Inclination Checking and Adjustment NOTE: • An improperly adjusted height or inclination could result in jams frequently occurring at the paper folding unit inlet. CAUTION: If the height and inclination of the equipment and the connected host machine are not within their standards, adjust them.
Page 605 5. Paper Output Options ● Height Check For Host Machine 1. Check whether the difference of the height between [1] and [2] is 0 ± 3mm. [1]: Right upper surface of the inserter [2]: Left upper surface of the host machine...
Page 606 5. Paper Output Options For Other Upstream Equipment 1. Check whether the difference of the height between [1] and [2] is 0 ± 3mm. [1]: Right upper surface of this equipment [2]: Left upper surface of the upstream equipment...
Page 607 5. Paper Output Options ● Inclination Check 1. Check whether the difference of the gap between [1] and [2] is 0±2mm (front side). • [1]: Gap of the upstream equipment and this equipment (upper) • [2]: Gap of the upstream equipment and this equipment (lower)
Page 608 5. Paper Output Options 2. Check whether the difference of the gap between [1] and [2] is 0±2mm (rear side). • [1]: Gap of the upstream equipment and this equipment (upper) • [2]: Gap of the upstream equipment and this equipment (lower)
Page 609 5. Paper Output Options ● Height Adjustment NOTE: After completing this adjustment, be sure to perform the procedure of "Adjusting the Caster Roller Height of the Folder Unit". 1. Open the front upper cover and remove the jam recovery map. 2.
Page 610 5. Paper Output Options 3. Loosen the nut [1] on the caster of the front side (upstream equipment side). Then turn the nut [2] to adjust the height. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to lower and clockwise to heighten. 4.
Page 611: Inclination Adjustment
5. Paper Output Options 5. After adjustment, tighten the front and rear nuts [1] of the caster (upstream equipment side). ● Inclination Adjustment 1. Loosen the nut [1] on the caster of the front side(paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: •...
Page 612 5. Paper Output Options 2. Loosen the nut [1] on the caster of the rear side(paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to incline toward the paper ejection side, and clockwise to incline toward the upstream equipment side.
Page 613 5. Paper Output Options 2. While holding the jam handling lever, open the transfer guide. 3. Pull out the folder unit. 4. Remove the folder front cover. • 2 Screws 5. Return the folder unit to the original position.
Page 614 5. Paper Output Options 6. Loosen the 2 screws of the caster roller. Loosen 7. Adjust the height of the caster roller by turning the nut so that the space between the caster roller and the floor becomes about 1mm. NOTE: Turn the nut counterclockwise (direction of arrow [A]) to increase the height of the caster roller, and clockwise (direction of arrow [B]) to reduce the height of the caster roller.
Page 615 5. Paper Output Options 8. After adjustment, tighten the 2 screws of the caster roller. Tighten 9. Pull out the folder unit. Fix the folder front cover while fitting it to both side of the hook. • 2 Screws (Binding ; M4x7)
Page 616 5. Paper Output Options 10. Return the folder unit to the original position. 11. While holding the jam handling lever, close the transfer guide. 12. Return the wrench to the front upper cover.
Page 617: Checking After Installation
5. Paper Output Options 13. Return the jam recovery map and close the front upper cover. Checking after Installation ■ Disposal Parts 1. Following disposal parts are remained after completion of the installation work. [1] Stopper (front) 1pc. [2] Stopper (rear) 1pc. [3] Screw (Flat Head Screw;...
Page 618 5. Paper Output Options 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 619: Staple Finisher-Af1/Booklet Finisher-Af1
5. Paper Output Options Staple Finisher-AF1/Booklet Finisher-AF1 Checking before Installation ■ Checking the Power Supply 1. The equipment must be connectable to the outlet that can supply the rated voltage +10/-15% at the specified ampere or higher. 2. When connecting the power plug of this equipment to an outlet, be sure to use an outlet of a system different from that of the host machine.
Page 620 5. Paper Output Options 1. When unpacking in the room, the following space is required to remove the packaging box. 1021mm 907mm 2. The following space is needed when the equipment is lifted down from pallet. • Pallet • Slope Plate •...
Page 621: Unpacking Procedure
5. Paper Output Options Unpacking Procedure NOTE: • At unpacking, the 2 Slope Plates are installed as shown in the figure. Be sure to secure a space to unpack, and then start the installation work. Long Short Long Short • This equipment is packed using tapes, fixings and cushioning materials to be protected vibration and shock during transportation.
Page 622 5. Paper Output Options 3. Remove the packaging material at the top of the equipment and pull down the plastic material to the bottom. Packaging Material Plastic Material 4. Lift up one side to remove the packaging material at the bottom, move the plastic material to one side, and then slowly lower the equipment to the floor.
Page 623 5. Paper Output Options 5. Lift up the other side in the same way, and remove the packaging material and plastic material. Plastic Material Plastic Material 6. Move the equipment in the direction of the arrow [A], and pull out the 2 Slope Plates stored on the center of the pallet in the direction of the arrow [B].
Page 624 5. Paper Output Options 8. Turn the Slope Plates over, and align the pin holes in the pallet and those in the Slope Plates to insert the 2 pins. 9. Move the equipment off the pallet by sliding it slowly down the Slope Plates.
Page 625: Checking The Contents
5. Paper Output Options Checking the Contents [1] Finisher 1x [2] Latch Receiver (Front) [3] Latch Receiver (Rear) [4] Positioning Pin 1x [5] LAN Cable 1x [6] Host Machine Staple [7] Overall Map Label 1x Label 1x Staple Finisher only [8] Overall Map Label 1x [9] Saddle Return [10] Saddle...
Page 626: Installation Procedure
5. Paper Output Options Installation Procedure ■ Preparing the Finisher for Installation 1. Remove all tapes attached to the equipment and packaging materials from the equipment. 2. Open the Finisher Front Cover. 3. Remove the packing tapes. NOTE: Steps 4 to 6 are only for the Booklet Finisher. 4.
Page 627 5. Paper Output Options 7. Remove, the screw on the Latch Base (Front) (the removed screw will be used when connecting the upstream equipment). 8. Remove the Rear Small Cover. • 1 Screw • 2 Hooks Hook...
Page 628: Connecting To The Host Machine
5. Paper Output Options 9. Remove the screw on the Latch Base (Rear) and then pull the Latch Base down toward the front (the removed screw will be used when connecting the upstream equipment). ■ Connecting to the Host Machine CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 629 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) to the host machine. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. • Latch Receiver (Front): F •...
Page 630 5. Paper Output Options 3. Lock the Latch Base (Front) to the cover, and align the Positioning Pin on the host machine side with the hole in the Positioning Plate of the finisher to connect the finisher and host machine. <Front side>...
Page 631 5. Paper Output Options 4. Secure the Latch Base (Front). • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 5. Close the Finisher Front Cover. 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 632 5. Paper Output Options 7. Check the height of the finisher and the host machine. CAUTION: The height difference should be within +/-2 mm. If the difference is more than +/-2.0mm, adjust the height as described in "Adjusting the Height". Finisher Host machine 8.
Page 633 5. Paper Output Options 9. Fix the Shunt Cable. • 2 Screws (RS tightening; M4x10) RS Tightening M4X10 ■ Connecting to the Sensing Unit CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 634 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) to the Sensing Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. • Latch Receiver (Front): F •...
Page 635 5. Paper Output Options 3. Lock the Latch Base (Front) to the cover, and align the Positioning Pin on the Sensing Unit side with the hole in the Positioning Plate of the finisher to connect the finisher and Sensing Unit. <Front side>...
Page 636 5. Paper Output Options 4. Secure the Latch Base (Front). • 1 Screw (Use the screw removed in step 7 of "Preparing the Finisher for Installation") 5. Close the Finisher Front Cover. 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 637 5. Paper Output Options 7. Check the height of the finisher and the Sensing Unit. CAUTION: The height difference should be within +/-2 mm. If the difference is more than +/-2.0mm, adjust the height as described in "Adjusting the Height". Finisher Sensing Unit 8.
Page 638 5. Paper Output Options 9. Connect the Shunt Cable. • 2 Screws (RS Tightening; M4x10) RS Tightening M4X10 ■ Connecting to the Inspection Unit CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 639 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) to the Inspection Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. • Latch Receiver (Front): F •...
Page 640 5. Paper Output Options 3. Lock the Latch Base (Front) to the cover, and align the Positioning Pin on the Inspection Unit side with the hole in the Positioning Plate of the finisher to connect the finisher and Inspection Unit. <Front side>...
Page 641 5. Paper Output Options 4. Secure the Latch Base (Front). • 1 Screw (Use the screw removed in step 7 of "Preparing the Finisher for Installation") 5. Close the Finisher Front Cover. 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 642 5. Paper Output Options 7. Check the height of the finisher and the Inspection Unit. CAUTION: The height difference should be within +/-2 mm. If the difference is more than +/-2.0mm, adjust the height as described in "Adjusting the Height". Finisher Inspection Unit 8.
Page 643 5. Paper Output Options 9. Connect the Shunt Cable. • 2 Screws (RS tightening; M4x10) RS Tightening M4X10 ■ Connecting to the Paper Folding Unit CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 644 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of the Paper Folding Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the latch plates to ensure correct installation. •...
Page 645 5. Paper Output Options 3. Remove the Rear Cover. • 2 Screws (to loosen) • 6 Screws Loosen...
Page 646 5. Paper Output Options 4. Lock the Latch Base (Front) to the cover, and align the Positioning Pin on the Paper Folding Unit side with the hole in the Positioning Plate of the Finisher to connect the Finisher and Paper Folding Unit. <Front side>...
Page 647 5. Paper Output Options CAUTION: When connecting the rear side, pay attention not to trap the cable. 5. Lower the Latch Plate (Front) and fix it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 6.
Page 648 5. Paper Output Options 7. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. • 1 Screw (use the screw removed in step 9 of "Preparing the Finisher for Installation") Latch Plate (Rear) Screw 8.
Page 649 5. Paper Output Options 9. Insert the connector into the Finisher Controller PCB and secure the cable. • 2 Wire Saddles Wire Saddle Connector 10. Adjust the height of the Finisher and the Paper Folding Unit. CAUTION: The height difference should be within +/-2 mm. If the difference is more than +/-2 mm, adjust the height as described in "Adjusting the Height".
Page 650 5. Paper Output Options 11. Install the Rear Cover (8 screws). Tighten 12. Install the Rear Small Cover. • 2 Hooks • 1 Screw Hook...
Page 651 5. Paper Output Options 13. Connect the Shunt Cable. • 2 Screws (RS Tightening; M4x10) RS tightening M4 x10 ■ Connecting to the Document Insertion Unit CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 652 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of the Document Insertion Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. •...
Page 653 5. Paper Output Options 2. Install the Positioning Pin. • 2 Screws (RS Tightening; M4x10) RS Tightening M4 x 10...
Page 654 5. Paper Output Options 3. Lock the Latch Base (Front) to the cover, and align the Positioning Pin on the Document Insertion Unit side with the hole in the Positioning Plate of the Finisher to connect the Finisher and Document Insertion Unit. <Front side>...
Page 655 5. Paper Output Options 4. Secure the Latch Base (Front). • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 5. Close the Finisher Front Cover. 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 656 5. Paper Output Options 7. Adjust the height of the Finisher and the Document Insertion Unit. CAUTION: The height difference should be within +/-2 .0mm. If the difference is more than +/-2.0 mm, adjust the height as described in "Adjusting the Height". Finisher Inserter 8.
Page 657 5. Paper Output Options 9. Connect the Shunt Cable. • 2 Screws (RS tightening; M4x10) RS tightening M4 x10 ■ Connecting to the High Capacity Stacker CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 658 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of the High Capacity Stacker. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. •...
Page 659 5. Paper Output Options 3. Raise the Latch Base (Front) to lock it to the cover, and align the Positioning Pin on the High Capacity Stacker side with the hole in the Positioning Plate of the finisher to connect the finisher and High Capacity Stacker. <Front side>...
Page 660 5. Paper Output Options 4. Lower the Latch Plate (Front) and fix it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") Latch Base (Front) Screw 5. Close the Finisher Front Cover.
Page 661 5. Paper Output Options 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. • 1 Screw (use the screw removed in step 9 of "Preparing the Finisher for Installation") Latch Receiver (Rear) 7.
Page 662 5. Paper Output Options 8. Install the Rear Small Cover (1 screw). Hook 9. Connect the Shunt Cable. • 2 Screws (RS tightening; M4x10) RS tightening M4x10 ■ Connecting to the Perfect Binder CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 663 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of the Perfect Binder. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. •...
Page 664 5. Paper Output Options 2. Install the Positioning Pin. • 2 Screws (RS tightening; M4x10) RS tightening M4 x10...
Page 665 5. Paper Output Options 3. Raise the Latch Base (Front) to lock it to the cover, and align the Positioning Pin on the Perfect Binder side with the hole in the Positioning Plate of the finisher to connect the finisher and Perfect Binder. <Front side>...
Page 666 5. Paper Output Options Positioning Pin Hool 4. Lower the Latch Plate (Front) and fix it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") Latch Plate (Front) Screw 5. Close the Finisher Front Cover.
Page 667 5. Paper Output Options 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. • 1 Screw (use the screw removed in step 9 of "Preparing the Finisher for Installation") Latch Plate (Rear) Screw 7.
Page 668 5. Paper Output Options 8. Install the Rear Small Cover (1 screw). Hook 9. Remove the Rear Cover of the Perfect Binder. • 5 Screws...
Page 669 5. Paper Output Options 10. Connect the Shunt Cable. • 2 Screws (RS tightening; M4x10) RS tightening M4 x10 11. Install the Rear Cover of the Perfect Binder (5 screws). ■ Multi Function Professional Puncher CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 670 5. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of Multi Function Professional Puncher. • 4 Screws (RS Tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Plates to ensure correct installation. •...
Page 671 5. Paper Output Options 3. Raise the Latch Base (Front) to lock it to the cover, and align the Positioning Pin on the finisher side with the hole in the Positioning Plate of Multi Function Professional Puncher to connect the finisher and Multi Function Professional Puncher.
Page 672 5. Paper Output Options 4. Lower the Latch Plate (Front) and fix it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 5. Close the Finisher Front Cover and Upper Cover. 6. Move the Latch Base (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 673 5. Paper Output Options 7. Check the height of the finisher and Multi Function Professional Puncher. CAUTION: The height difference should be within +/-2.0 mm. If the difference is more than +/-2.0 mm, adjust the height as described in "Adjusting the Height". +/- 2.0 mm 8.
Page 674: Adjusting The Height
5. Paper Output Options 9. Connect the Shunt Cable. • 1 Screw (use the screw removed) • 1 Screw (RS tightening; M4x10) RS Tightening M4X10 Adjusting the Height Depending on the status of the floor of the installation site,the height of the finisher may need to be adjusted. If the height is not properly adjusted, trouble such as paper frequently jamming in the Finisher Pickup Assembly may occur.
Page 675 5. Paper Output Options 2. If the difference exceeds the +/-2.0 mm range, adjust the height. NOTE: Adjust the height with the 4 casters shown in the figure. ■ Adjusting the Height 1. Separate the finisher from the upstream equipment. 2.
Page 676 5. Paper Output Options 3. In the case of the Booklet Finisher, remove the Saddle Inner Cover (Lower). • 1 Screw • 1 Knob • 3 Screws (RS tightening) Knob Saddle Inner Cover (Lower) 4. Remove the 2 Caster Covers on the left side (the figure shows the case of using a Booklet Finisher). •...
Page 677 5. Paper Output Options 5. Remove the Rear Cover. • 2 Screws (to loosen) • 6 Screws Loosen 6. Measure the height [A] from the caster installation surface (floor) to the upper surface of the Base Plate with a scale, etc.
Page 678 5. Paper Output Options 7. Loosen, the Fixation Nut of the caster with the wrench in the direction of [A]. Fixation Nut CAUTION: When loosening the Caster Fixing Nut at the front side of the Booklet Finisher, be sure to insert the wrench into the gap just below the Saddle Base Plate.
Page 679: Connecting The Lan Cable
5. Paper Output Options 12. Return the wrench to its original position (1 screw). 13. Return the removed covers to their original positions. • Front cover • Saddle Inner Cover (Lower) (4 screws, 1 knob) (in the case of a Booklet Finisher) •...
Page 680 5. Paper Output Options 2. Insert the LAN Cable into the host machine and this equipment, and route the cable. ■ Connection with the Sensing Unit CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed.
Page 681 5. Paper Output Options 1. Install the Wire Saddle on the Rear Cover of the finisher. 2. Insert the LAN Cable into the Sensing Unit and this equipment, and route the cable. ■ Connection with the Inspection Unit CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed.
Page 682 5. Paper Output Options 1. Install the Wire Saddle on the Rear Cover of the finisher. 2. Insert the LAN Cable into the Inspection Unit and this equipment, and route the cable. ■ Connection with the Document Insertion Unit CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed.
Page 683 5. Paper Output Options 1. Install the Wire Saddle on the Rear Cover of the finisher. 2. Insert the LAN Cable into the document insertion unit and this equipment, and route the cable. ■ Connection with the Paper Folding Unit NOTE: Since the Paper Folding Unit does not have a port for inserting the LAN cable, this connection is for relaying between the upstream equipment and downstream equipment.
Page 684 5. Paper Output Options ■ Connection with the Perfect Binder CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed. 1. Install the Wire Saddle on the Rear Cover of the finisher.
Page 685 5. Paper Output Options 2. Insert the LAN Cable into the perfect binder and this equipment, and route the cable. ■ Connection with the High Capacity Stacker CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed. 1.
Page 686 5. Paper Output Options 2. Insert the LAN Cable into the high capacity stacker and this equipment, and route the cable. ■ Connection with the Multi Function Professional Puncher CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed. 1.
Page 687: Connecting The Power Cord And Operation Check
5. Paper Output Options 2. Insert the LAN Cable into the multi function professional puncher and this equipment, and route the cable. Connecting the Power Cord and Operation Check 1. Connect the power cord. CAUTION: • Be sure to use an outlet of a system different from that of the host machine. •...
Page 688: Side Registration/Skew Adjustment
5. Paper Output Options 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 689 5. Paper Output Options 3. Remove the Switch Cover of the Inner Cover (Lower). • 1 Screw ● Procedure 1. Be sure to write down the setting of DIP Switch (SW382) on the Switch PCB. 2. Set DIP Switch SW382 on the Switch PCB as shown in the figure (1, 4, 6, 8: ON), and press the ENTER button (SW385) so that "0"...
Page 690 5. Paper Output Options 4. The side registration and skew adjustment values are displayed on the LED (DSP381). The values are displayed in the order of "A" > "side registration value" > "b" > "skew adjustment value". Check the displayed values.
Page 691 5. Paper Output Options ■ Skew Adjustment 1. Remove the 3 knobs. • 3 Claws Claw Knob CAUTION: When the One-way Clutch inside the knob is removed, be sure to install it in the direction where the arrow marking of the One-way Clutch is visible.
Page 692 5. Paper Output Options 2. Lift up the Upper Cover in the direction of the arrow and remove the Inner Cover (Upper). • 4 Screws Inner Cover (Upper) Upper Cover 3. Remove the Latch Base Cover. • 3 Screws 4. Loosen the 2 screws of the Latch Base (Front).
Page 693 5. Paper Output Options 5. If the value displayed in "Checking the Adjusted Value" was a "+" (positive) value, move the plate in the direction of [A] and then tighten the 2 screws. If it was a "-" (negative) value, move the plate in the direction of [B] and then tighten the 2 screws.
Page 694: Attaching The Labels
5. Paper Output Options 7. If the value displayed in "Checking the Adjusted Value" was a "+" (positive) value, move the plate in the direction of [A] and then tighten the 2 screws. If it was a "-" (negative) value, move the plate in the direction of [B] and then tighten the 2 screws.
Page 695 5. Paper Output Options 2. Attach the Overall Map Label. • 7 Claws Claw Claw Claw Overall Map Label. 3. Attach the Host Machine Staple Label. • 4 Claws Claw Claw Host Machine Staple Label NOTE: Step 4 to 7 are needed to be performed only for the Booklet Finisher.
Page 696 5. Paper Output Options 4. Affix over the LED Lamp Label (EUR only). LED Lamp Label 5. Pull out the Saddle Unit. 6. Affix the Saddle Return Attention Label according to the location over the existing ones. Saddle Return Attention Label...
Page 697: Checking After Installation
5. Paper Output Options 7. Put the Saddle Unit back. 8. Close the Front Cover of the Finisher. Checking after Installation ■ Disposal Parts 1. Following disposal parts are remained after completion of the installation work. Blind Sheet Screws (RS tightening;M4x10) *When installing to Multi Function Professional Puncher.
Page 698: Puncher Unit-Bt1/Bs1/Bu1
5. Paper Output Options Puncher Unit-BT1/BS1/BU1 Points to Note at Installation CAUTION: Install the equipment, perform it before connecting the Host machine and a Finisher. NOTE: At the time of adjustment, prepare so that a Door Switch Tool is necessary. Points to Note before Installation CAUTION: Do not touch the sensor area when holding the puncher unit.
Page 699: Checking The Contents
5. Paper Output Options Checking the Contents [2] Punch Dust Box Unit [1] Punch Unit X 1 [3] Punch Dust Box Frame Unit X 1 [4] A1 Label X 1 [5] Screw (RS tightening; M4x8) X 1 Since [2] and [3] are integrated at the shipment, separate them to install when unpacking. Installation Procedure 1.
Page 700 5. Paper Output Options 2. Push the claw in the direction of the arrow[A] and remove the 3 knobs in the direction of the arrow[B]. CAUTION: Be careful not to drop the bearing inside the knob. Bearing Claw Knobs CAUTION: •...
Page 701 5. Paper Output Options 3. Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper). • 4 Screws Inner Cover (Upper) Upper Cover 4. Remove tapes from Punch dust box unit. 5. Separate the Puncher Dust Box Frame Unit and Puncher Dust Box Unit and remove the tape. Punch Dust Box Frame Unit Punch Dust Box Unit...
Page 702 5. Paper Output Options 6. Align and insert the 2 holes on the Punch Dust Box Frame Unit to the 2 pins on the positioning pins inside the Finisher to install it. • 1 Screw (RS tightening; M4 x 8) CAUTION: When tightening screws, press down with the finger to prevent the Puncher Dust Box Frame Unit from moving.If the Puncher Dust Box Frame Unit is installed at an angle, it will be difficult to install the Puncher Dust Box Unit due to the interference.
Page 703 5. Paper Output Options 7. Remove the Rear Cover. • 2 Screws (Loosen) • 6 Screws...
Page 704 5. Paper Output Options 8. Pull out the guide in the direction of the arrow (removed guide will not be used.). • 2 Screws (removed screws are used in step 10)) Screw Screw Guide CAUTION: Do not touch the sensor area when holding the puncher unit. 9.
Page 705 5. Paper Output Options 10. Insert the Punch Unit in the direction of the arrow from the back. • 2 Screws (removed in step 8) CAUTION: When inserting the Punch Unit, avoid catching the belt with the Guide Plate. NOTE: •...
Page 706 5. Paper Output Options 12. Work on and install cables (Long) for the Punch Unit in the order from top to bottom. • 1 Cable Guide • 1 Edge Saddle • 2 Connectors NOTE: • Route the cable (Long) around the left side of the Cable Guide [A]. •...
Page 707: Affixing The A1 Labels
5. Paper Output Options 15. Insert the Punch Dust Box Unit in the direction of the arrow from the front. Punch Dust Box Unit 16. Close the Upper Cover. 17. Close the Front Cover. 18. Install the Rear Cover. • 6 Screws •...
Page 708: Adjustments
5. Paper Output Options 2. Affix the Operation Label and Jam Recovery Label to the Inner Cover (Upper). Operation Label Jam Recovery Label 3. Close the Front Cover. Adjustments ■ Punching Operation Settings NOTE: Depending on the Punch Unit to install, you may need to make settings of the DIP Switch on the switch PCB found in the Finisher. ●...
Page 709 5. Paper Output Options 2. Open the Front Cover and put the Door Switch Tool into the door switch. ● Procedure 1. Specify the DIP Switch SW 381 on the switch PCB as follows. SW382 SW381 DIP Switch SW381 SW383 SW384 SW385 ENTER SW381...
Page 710 5. Paper Output Options 3. Connect the power plugs of the host machine and options to the outlet. 4. Turn ON the main power switch of the host machine first and then options. 5. Specify the punching operation on the control panel of the Host machine to confirm whether to execute punching operation.
Page 711 5. Paper Output Options 3. Write down the setting of DIP SW while the Switch Cover is removed. 4. Set DIP switch SW 382 on the Switch PCB as shown in the figure (1, 2, 6, 7 : ON), and press ENTER button (SW 385), resulting in "0"...
Page 712 5. Paper Output Options 4. The LED displays the adjustment value for side registration/skew. Check each value. The display shows values in the order of "A" > "side registration adjustment value" > "B" > "skew adjustment value". • Side registration adjustment range (estimated value) : -3 to +3 mm (1 scale is equivalent to 1 mm) •...
Page 713 5. Paper Output Options 4. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. Screw ●...
Page 714 5. Paper Output Options 1. Push the claw in the direction of the arrow [A] and remove the 3 knobs in the direction of the arrow [B]. CAUTION: Be careful not to drop the bearing inside the knob. Bearing Claw Knobs CAUTION: •...
Page 715 5. Paper Output Options 2. Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper). • 4 Screws Inner Cover (Upper) Upper Cover 3. Remove the Latch Base Cover. • 3 Screws 4. Loosen the 2 screws on the Latch Plate (Front).
Page 716 5. Paper Output Options 5. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the Latch Plate (Front/Rear) is within -2 to +2 mm.
Page 717 5. Paper Output Options 8. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the Latch Plate (Front/Rear) is within -2 to +2 mm.
Page 718 5. Paper Output Options Stop position of paper Stopper 1. Open the Front Cover and insert the door-switch tool into the door switch.
Page 719 5. Paper Output Options 2. Remove the Switch Cover. • 1 Screw Switch Cover Screw 3. Set the DIP switch SW 382 on the switch PCB as shown in the figure below (1, 5, 6, 8 : ON) Once pressing the ENTER (SW 385) button, the LED shows "0".
Page 720 5. Paper Output Options 5. Measure the dimension [A] between the hole position of the punched paper and the paper edge to check paper-stop position and adjust it using + (SW 384)/- (SW 383) button to be in the position as shown below. 2-/4-Hole 1.75 or more 2.75 mm or less...
Page 721: Finisher Long Sheet Catch Tray-B1
5. Paper Output Options Finisher Long Sheet Catch Tray-B1 Checking before Installation ■ Installation Outline Drawing Checking the Contents Check that none of the included parts is missing. Screw (Binding; M4x8) <Others> Other bundled items such as leaflets, etc. Installation Procedure CAUTION: Check the following;...
Page 722 5. Paper Output Options ■ Preparation of the Finisher While holding the Delivery Tray (Lower) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the Neat Stack Unit (Lower). CAUTION: Hold the tray with one hand while releasing the stopper to avoid its free-fall. Neat Stack Unit (Lower) Delivery Tray (Lower)
Page 723 5. Paper Output Options While holding the Delivery Tray (Upper) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the Neat Stack Unit (Upper). CAUTION: • Hold the tray with one hand while releasing the stopper to avoid its free-fall. •...
Page 724 5. Paper Output Options ■ Installing the Finisher Long Sheet Catch Tray...
Page 725: Checking After Installation
5. Paper Output Options Screw (Binding; M4x8) Checking after Installation ■ Disposal Parts Following disposal parts are remained after the installation procedure.
Page 726 5. Paper Output Options ■ Setting after Installation NOTE: Check that the Delivery Tray (Lower) is below the Delivery Tray (Lower) Sensor. If the Delivery Tray (Lower) is above the Delivery Tray (Lower) Sensor, an error occurs when the power is turned. ●...
Page 727: Removing The Finisher Long Sheet Catch Tray
5. Paper Output Options 7. Turn OFF/ON the main power switch to enable this setting Removing the Finisher Long Sheet Catch Tray CAUTION: Check the following; • The main power switch is OFF and the power plug is disconnected from the outlet. •...
Page 728 5. Paper Output Options While holdring the Delivery Tray (Lower) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the the Neat Stack Unit (Lower). CAUTION: Hold the tray with one hand while releasing the stopper to avoid its free-fall. Neat Stack Unit (Lower) Delivery Tray (Lower)
Page 729 5. Paper Output Options While holdring the Finisher Long Sheet Catch Tray with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the the Neat Stack Unit (Upper). CAUTION: • Hold the tray with one hand while releasing the stopper to avoid its free-fall. •...
Page 730: Booklet Trimmer-G1
5. Paper Output Options Booklet Trimmer-G1 Pre-checks ■ Points to Note before Installation The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. ■ Points to Note When Moving This Equipment CAUTION: •...
Page 731 5. Paper Output Options ■ Checking the Unpacking Space The dimensions shown in the figure below are the minimum space required. Thus it is desirable to secure more space for the work than shown in the figure below. 1. When unpacking in a room, the following space is required to remove the packaging box. 1530mm 965mm 2.
Page 732: Unpacking
5. Paper Output Options Unpacking NOTE: The machine is shipped by being secured with tapes and cushioning materials, etc. to protect it from vibrations and impact during transportation. Be sure to remove all the tapes and cushioning materials according to the procedure before installing the equipment. In addition, it is recommended to keep the removed cushioning materials as they will be used to transport this equipment for relocation or repair.
Page 733 5. Paper Output Options 5. Remove the cardboard attached to the front. 6. Remove the waste box. 7. Lift the positions on the front side as shown in the figure, remove the packaging materials and the plastic bag, and then slowly bring down the equipment.
Page 734 5. Paper Output Options 8. Pull out the 2 Slope Plates stored in the pallet. 9. Remove the 2 pins and the blocks that are taped to the pallet. 10. Align the pin holes in the pallet with those in the Slope Plates to insert the 2 pins. 11.
Page 735 5. Paper Output Options 13. Remove the external tapes. 14. Open the Front Cover, and remove the tapes. 15. Cut the Harness Band securing the lever. 16. Open the lever, and remove the packaging materials. 17. Return the lever to the original position. 18.
Page 736 5. Paper Output Options 20. Close the Upper Cover. 21. Pull out the cable, and remove the plastic material. 22. Open the Slide Cover, and cut the Harness Band securing the lever. 23. Close the Slide Cover.
Page 737: Checking The Contents
5. Paper Output Options Checking the Contents NOTE: • [3] Conveyer Stack Retainer Unit : Not used when the Two-Knife Booklet Trimmer is installed at the same time. • [9] Screws (RS Tightening; M4x8) : Two of the 14 screws are taped to the Receiver Unit. [1] Booklet Trimmer X 1 [2] Receiver Unit / [3] Conveyer Stack...
Page 738: Installation Procedure
5. Paper Output Options Installation Procedure ■ Preparing for Installation on the Booklet Trimmer Side 1. Remove the Rear Left Cover. • 4 Screws 2. Remove the packaging material of the Receiver Unit/Conveyer Base.
Page 739 5. Paper Output Options 3. Remove the 4 screws of the Receiver Unit/Conveyer Base (The removed screws will not be used). 4. Remove the Receiver Unit from the Conveyer Base. NOTE: • The Conveyer Base is not used when the Two-Knife Booklet Trimmer is installed at the same time. •...
Page 740 5. Paper Output Options 5. Remove the tapes securing the 2 screws from the Receiver Unit. 6. Remove all the tapes securing the cables and the Protection Sheets.
Page 741 5. Paper Output Options 7. Mount the Receiver Unit onto the Booklet Trimmer, secure the cables in place using the 2 Wire Saddles, and then put them through the hole on the side. Hole Wire Saddle...
Page 742 5. Paper Output Options 8. Install the Receiver Unit. • 2 Screws (RS Tightening; M4x8) CAUTION: When installing the Receiver Unit, be sure to align the right edge of the [A] part on the Booklet Trimmer's base plate with the edge of the Receiver Unit.
Page 743 5. Paper Output Options 9. Connect the 3 connectors. 10. Open the Slide Cover.
Page 744 5. Paper Output Options 11. Loosen the 2 screws, and remove the Front Right Cover. • 2 Pins ■ Preparing for Installation on the Finisher Side 1. Remove the 2 Caster Covers. (The removed parts will not be used.) • 2 Screws •...
Page 745 5. Paper Output Options 3. Disconnect the connector, and remove the Saddle Delivery Tray Unit. 4. Install the Positioning Fixture A and the Positioning Fixture B. • 4 Screws (RS Tightening; M4x8) (to temporarily tighten) NOTE: Fully tighten the 4 screws after "Securing the Booklet Trimmer/Checking the Slant".
Page 746 5. Paper Output Options ■ Adjusting the Height ● Checking the Height NOTE: Depending on the condition of the floor of the installation site, the height of the Booklet Trimmer may need to be adjusted. If the height is not properly adjusted, trouble may occur such as frequent jam in the inlet of the Booklet Trimmer. Follow the procedure below to check the height, and adjust it if necessary.
Page 747 5. Paper Output Options 2. Check the 2 areas [A] on the front and the rear to see whether the gap between the base plates of the Booklet Trimmer and the finisher is between 5.0 mm and 5.5 mm. 5.0 - 5.5 mm 3.
Page 748 5. Paper Output Options 4. Store the included wrench (13 mm) and the L-wrench (6 mm) inside the Front Cover (Left Lower). NOTE: • If the height is correct, store the wrench and the L-wrench, and then install the Front Cover (Left Lower). (2 Screws) •...
Page 749 5. Paper Output Options 1. Open the Finisher Front Cover, and remove the wrench (24 mm). • 1 Screw 2. Remove the Rear Cover. • 4 Screws...
Page 750 5. Paper Output Options 3. Using the wrench (24 mm) of the Finisher, loosen the 2 Lock Nuts each of the 4 casters on the front and rear of the Booklet Trimmer. 4. Using the wrench (10 mm), turn the hexagonal shaft of the caster to adjust the height of the Booklet Trimmer. Down...
Page 751 5. Paper Output Options 5. Tighten the 2 Lock Nuts each. 6. Check again whether the height difference between the Booklet Trimmer and the finisher is within the specified range. If not, perform adjustment again. 7. Install the Rear Cover. •...
Page 752 5. Paper Output Options ■ Securing the Booklet Trimmer/Checking the Slant 1. While lifting the Stack Retainer Guide, connect the Booklet Trimmer by fitting it along the inner sides of the 2 Positioning Fixtures installed to the finisher.
Page 753 5. Paper Output Options 2. Secure the Positioning Fixture A and the Positioning Fixture B. • 4 Screws (to tighten) • 4 Screws (RS Tightening; M4x8) Tighten Install Tighten Install 3. Install the Front Right Cover, and tighten the 2 screws.
Page 754 5. Paper Output Options 4. Close the Slide Cover. Loosen 5. Check the slant of the following areas: 1. Measure the gap between the externals of the Booklet Trimmer and the finisher, and check that the gap from top to bottom is almost the same (parallel).
Page 755 5. Paper Output Options 3. When the gap is not parallel, remove the cover of the position where adjustment is required, and adjust the gap by the 4 casters on the front and the rear (refer to “Adjusting the Height” on page 740 for the procedure).
Page 756 5. Paper Output Options 8. If the wrench of the Finisher has not been removed, open the Front Cover of the Finisher and remove the wrench (24 mm). • 1 Screw 9. Loosen the Lock Nut, turn the adjuster by hand until the adjuster reaches the floor, and then tighten the Lock Nut. NOTE: Securing of the adjuster is not for earthquake resistance.
Page 757 5. Paper Output Options 11. When installing the Two-Knife Booklet Trimmer at the same time: Proceed to “Connecting the Cable” on page 754. When not installing the Two-Knife Booklet Trimmer: Proceed to "Installing the Saddle Delivery Tray Unit". ■ Installing the Saddle Delivery Tray Unit NOTE: This procedure is not performed when the Two-Knife Booklet Trimmer is installed at the same time.
Page 758 5. Paper Output Options 3. Hang the Conveyer Base on the loosened 4 screws to install it. • 4 Screws (to tighten) • 1 Screw (RS Tightening; M4x8) 4. Disconnect the cable of the Saddle Delivery Tray Unit (close the Wire Saddle and the Edge Saddles). •...
Page 759 5. Paper Output Options 5. Put the cable of the Saddle Delivery Tray Unit through the hole of the Conveyer Base. 6. Install the Saddle Delivery Tray Unit. • 2 Screws (RS Tightening; M4x8) NOTE: Be careful not to trap the cable.
Page 760 5. Paper Output Options 7. Connect the cable of the Saddle Delivery Tray Unit to the Booklet Trimmer. CAUTION: Do not forget to connect the cable as no error will occur even if the cable is disconnected. 8. Install the Lower Cover of the Conveyer Base. •...
Page 761 5. Paper Output Options 9. Loosen the 2 screws of the Conveyer Stack Retainer Unit, and hook them on the holes of the Booklet Trimmer. 10. Open the Upper Cover, and raise the Trim Feed Upper Unit.
Page 762: Connecting The Cable
5. Paper Output Options 11. Tighten the 2 screws of the Conveyer Stack Retainer Unit. 12. Lower the Trim Feed Upper Unit, and close the Upper Cover. ■ Connecting the Cable 1. Disconnect the LAN Cable. • 1 Wire Saddle...
Page 763 5. Paper Output Options 2. Remove the Rear Cover of the finisher. • 6 Screws (to remove) • 2 Screws (to loosen) Loosen 3. Remove the Face Plate (The removed Face Plate will not be used). • 2 Screws (They will be used in step 5.)
Page 764 5. Paper Output Options 4. Put the Signal Cable of the Booklet Trimmer through the hole where the Face Plate was removed. 5. Install the Fixation Plate of the Signal Cable. • 2 Screws (The screws removed in step 3) 6.
Page 765 5. Paper Output Options 7. Install the Rear Cover of the finisher. • 6 Screws (to install) • 2 Screws (to loosen) Tighten 8. Connect the LAN Cable. • 1 Wire Saddle 9. Install the Caster Cover. • 1 Screw (RS Tightening; M4x8)
Page 766 5. Paper Output Options 10. Install the 2 Wire Saddles and secure the Signal Cable with them. 11. Connect the Power Supply Cord to the Booklet Trimmer and the finisher. CAUTION: Check that the Power Supply Cord connector is securely inserted all the way into the outlet. In addition, ensure that the Plug Cover is securely installed.
Page 767 5. Paper Output Options 12. Install the Plug Cover. • 1 Screw (Binding; M4x8) 13. Connect the power plugs of the host machine and options to the outlets. 14. Turn ON the main power switch of the host machine. 15. Confirm that the firmware combination of the host machine and the Booklet Trimmer is appropriate. 16.
Page 768: Two-Knife Booklet Trimmer-B1
5. Paper Output Options Two-Knife Booklet Trimmer-B1 Pre-checks ■ Selecting Installation Site To confirm the space required for the maintenance operation, refer to the installation manual "Checking the installation space". • Safety Precautions > Points to Note at Installation > Checking Installation Space CAUTION: For emergency shutdown, be sure to secure 1,000 mm or more space on the sides and rear of the host machine.
Page 769 5. Paper Output Options CAUTION: When you lift this equipment, consider the center of gravity on the machine. : Center of Gravity 1. Open the top of the plastic bag [1] and remove 2 accessory boxes [2], wooden blocks [3] and pins [4]. 2.
Page 770 5. Paper Output Options 3. Remove the polystyrene [2] on the other side while lifting the carrying handles [1] up. At this time, remove the plastic bag together. 4. Push the slopes [1] up from the space between the wooden pallet, then pull out the slopes to the direction shown in the illustration below.
Page 771 5. Paper Output Options 6. Hold the machine from both sides and pull and slide down this machine onto the floor. Then move the trimmer to the installation site. CAUTION: When moving this machine, check that the stopper on the rear side is raised. Make sure that the transport path is flat and free from obstacles.
Page 772 5. Paper Output Options 9. Remove 2 paddings and a piece of orange tape which holds signal cables of the machine shown by arrow. 10. Remove pieces of tape shown by arrow. Remove the four carrying handles [1]. Fit the bolt caps [2] into the 2 holes on the left (machine viewed from the front).
Page 773: Checking The Contents
5. Paper Output Options Checking the Contents NOTE: • A separate optional power cord must be provided for this equipment installation. • [7]: Not used [1] Two-Knife Booklet [2] Bolt Cap X 2 [3] Wire Holder X 2 [4] Trimming Booklet Trimmer X 1 Waste Box X 1 [5] Screws for Locking...
Page 774 5. Paper Output Options 2. Remove the 3 screws (RS Tightening Round End) [2] on the lower rear cover [1] and remove the lower rear cover [1]. ■ Preparing the Upstream Booklet Trimmer ● When the conveyor is already installed to the upstream Booklet Trimmer NOTE: If the Booklet Trimmer is not connected with a conveyer, preparation for installation is not necessary.
Page 775 5. Paper Output Options 2. Loosen the 2 screws of the Conveyer Stack Retainer Unit. 3. Remove the Conveyer Stack Retainer Unit. (The removed Conveyer Stack Retainer Unit will not be used.) 4. Lower the Trim Feed Upper Unit, and close the Upper Cover.
Page 776 5. Paper Output Options 5. Remove the Lower Cover of the Conveyer Base. (The removed Lower Cover will not be used.) • 4 Screws (to loosen) 6. Disconnect the connector of the Saddle Delivery Tray Unit. 7. Remove the Saddle Delivery Tray Unit. (The removed parts will not be used.) •...
Page 777 5. Paper Output Options 8. Remove the Conveyer Base. (The removed parts will not be used.) • 5 Screws ■ Connecting to the Upstream Booklet Trimmer CAUTION: Check that the power switch on the host machine is turned off, and its power plug is unplugged from the outlet. 1.
Page 778 5. Paper Output Options 2. Push the Two-Knife Booklet Trimmer to the upstream Booklet Trimmer until the plates [1] of the Two-Knife Booklet Trimmer touches the frame of the upstream Booklet Trimmer. 3. Open the Top Cover, and temporarily secure the Two-Knife Booklet Trimmer from the booklet trimmer side with the 2 screws for locking the trimmer (M5 x 10 mm) [1].
Page 779 5. Paper Output Options 1. Check that the height difference between top surfaces on the Two-Knife Booklet Trimmer and upstream Booklet Trimmer is within the range 0+/-2 mm (0.07"). Measure the height difference at near side (operator side) and far side. The height difference between these points should be 1.5 mm (0.05") or less.
Page 780: Adjustment
5. Paper Output Options 2. Check the tilt of the Two-Knife Booklet Trimmer and the upstream Booklet Trimmer. Measure the gap between the Two-Knife Booklet Trimmer and the upstream Booklet Trimmer at 2 points as shown below, and check that the gap is 5 mm (0.20").
Page 781 5. Paper Output Options 2. Using a 24 mm wrench, loosen 2 lock nuts [1] of the caster at front of the machine. 3. Using a 24 mm wrench, loosen 2 lock nuts [1] of the caster at rear of the machine. ●...
Page 782 5. Paper Output Options 1. Using a 10 mm wrench [1], turn adjusting shafts [2] on each caster to adjust the height. Down 2. Tighten 4 lock nuts. ● Check After Adjustment 1. Check again that the height difference and tilt between the Two-Knife Booklet Trimmer and the upstream Booklet Trimmer meet the specifications.
Page 783 5. Paper Output Options 3. Loosen the Lock Nut [2], turn the stopper [1] behind the machine until the stopper reaches the floor, and then tighten the Lock Nut [2]. Top View CAUTION: To prevent the machine from moving unexpectedly, tighten the lock [2] nut completely. 4.
Page 784 5. Paper Output Options 2. Install lower rear cover [1] using 3 screws (RS Tightening Round End) [2]. NOTE: Use screws included with the Two-Knife Booklet Trimmer Conveyer (and refer to step 3 to 5 for steps). • 6 Screws (W Sems; M4 x 8) (use the screws for installing the conveyer) •...
Page 785 5. Paper Output Options 4. Install 2 booklet hold plates [1] using 4 screws (W Sems Round End) [2]. 5. Loosen 2 locking knobs [1]. Insert the delivery tray [2] from upward and tighten locking knobs [1] to fix the tray. 6.
Page 786 5. Paper Output Options 7. Install 2 wire holders [1] and lead the cable for the conveyor [2] through the wire holders [1]. CAUTION: Before connecting the signal cable, be sure to turn off the power switch on the host machine and unplug the power cable from the outlet.
Page 787 5. Paper Output Options 9. Plug in the the optional power cable [1]. • Be sure to use the power source which meets the following requirements. 120-127 VAC, 50/60Hz Power Consumption 440W or less Rated Current 4A 220-240 VAC, 50/60Hz Power Consumption 440W or less Rated Current 2.3A CAUTION:...
Page 788 5. Paper Output Options 13. Loosen 2 screws (Binding) [1] and remove 2 screws (Binding) [2] and remove the connector cover [3] of the upstream Booklet Trimmer. Press the "SW4" button [4] to display "S03" in the Service Maintenance Panel [5]. CAUTION: When removing the Two-Knife Booklet Trimmer and returning only to the configuration of the Booklet Trimmer, be sure to press the "SW4"...
Page 789 5. Paper Output Options 16. Affix the label over the original label. NOTE: Affix the Guide Map Label included with the Two-Knife Booklet Trimmer Conveyor as shown in the figure below. 17. Turn on the power of the host machine. 18.
Page 790: Two-Knife Booklet Trimmer Conveyor-B1
5. Paper Output Options Two-Knife Booklet Trimmer Conveyor-B1 Points to Note at Installation • When installing the Two-Knife Booklet Trimmer to the Booklet Trimmer, the optional Two-Knife Booklet Trimmer Conveyer is required. • If Two-Knife Booklet Trimmer is retrofitted to Booklet Trimmer, perform this procedure "Removing Saddle Delivery Tray Unit and Conveyer Base".
Page 791 5. Paper Output Options 2. Loosen the 2 screws of the Conveyer Stack Retainer Unit. 3. Remove the Conveyer Stack Retainer Unit. (The removed Conveyer Stack Retainer Unit will not be used.) 4. Lower the Trim Feed Upper Unit, and close the Upper Cover.
Page 792 5. Paper Output Options 5. Remove the Lower Cover of the Conveyer Base. (The removed Lower Cover will not be used.) • 4 Screws (to tighten) 6. Disconnect the connector of the Saddle Delivery Tray Unit. 7. Remove the Saddle Delivery Tray Unit. (The removed parts will not be used.) •...
Page 793 5. Paper Output Options 8. Remove the Conveyer Base. (The removed parts will not be used.) • 5 Screws NOTE: For the procedure for installing the conveyer, refer to steps 3 to 5 of "Installation After Check/Adjustment" in the Two-Knife Booklet Trimmer Installation Procedure.
Page 794: Revision History
Revision History Revision History Chapter Category Product Name Reference Remarks First Edition -...

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