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SAFARI SS 125HF Installation Manual

For toyota hilux 2005 model 4.0l vvt-i v6 petrol (1gr-fe engine)

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Click Image above for High Resolution Diagram
TOYOTA HILUX 2005 MODEL 4.0L VVT-i V6 Petrol (1GR-FE
Engine)
Fitment to: Right hand side
Fitting time: Approximately 120 minutes
Special Tools:
108mm Holesaw
Step Drill
Sikaflex 227 Adhesive Sealant / Silicone Sealant (Sensor
Safe)
Grinder
SS 125HF
Installation Guide

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Summary of Contents for SAFARI SS 125HF

  • Page 1 SS 125HF Installation Guide Click Image above for High Resolution Diagram TOYOTA HILUX 2005 MODEL 4.0L VVT-i V6 Petrol (1GR-FE Engine) Fitment to: Right hand side Fitting time: Approximately 120 minutes Special Tools: 108mm Holesaw • Step Drill • Sikaflex 227 Adhesive Sealant / Silicone Sealant (Sensor •...
  • Page 2 Remove: RHS front wheel arch liner • Air cleaner entry hose. • Pre-spinner assembly. • Air intake duct. • Tape the template to the upper and rear edges of the right hand guard, i.e. edges adjacent to the bonnet and door respectively. Using a felt tip pen, mark all hole positions.
  • Page 3 body. With the inner duct correctly positioned, secure to the snorkel body using self tapping screw (item no.5). With the inner duct secured to the snorkel body snout correctly position the air entry hose, rotating the hose until it is correctly aligned onto the pre-spinner assembly, with the hose correctly positioned at either end fasten the hose clamps.
  • Page 4 BOLT - HEX 000- 6.0mm x 1.0 x 002- 14mm (SEMS) 000- SCREW - S/T 951- 4.2mm x 16mm BODY CLIP - 000- PLASTIC 320- DUCT - INNER 124- STUD - S/S 8mm 000- x 1.25 x 25mm - WASHER - BODY 000- 8mm x 30mm NUT - NYLOC...
  • Page 5 HOSE - AIR 320- ENTRY 024- (SILICONE) CLAMP - HOSE 000- 80/100mm CLAMP - HOSE 000- 90/110mm 320- TEMPLATE 017-...
  • Page 6 HOSE CLAMP - 000- SIZE 56 (BLACK) 914/B...