ITT Goulds Pumps 5150 Installation, Operation And Maintenance Instructions

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Installation, Operation and
Maintenance Instructions
5150

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Summary of Contents for ITT Goulds Pumps 5150

  • Page 1 Installation, Operation and Maintenance Instructions 5150...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 Introduction and Safety ............................ 3 1.1 Important Safety Notice..........................3 1.2 Safety Warnings ............................3 1.3 Safety ................................ 4 1.4 General precautions ..........................5 1.5 Ex Considerations and Intended Use....................... 8 1.6 Parts ................................9 2 General ................................
  • Page 4 Table of Contents 9.1.1 Recommended Spares ......................... 25 5150 Installation, Operation and Maintenance Instructions...
  • Page 5: Introduction And Safety

    ITT Goulds pumps will provide safe, trouble-free service when properly installed, maintained, and operat- Safe installation, operation, and maintenance of ITT Goulds Pumps equipment are an essential end user responsibility. This Pump Safety Manual identifies specific safety risks that must be considered at all times during product life.
  • Page 6: Safety

    Trapped liquid can rapidly expand and result in a violent explosion and injury. ITT Goulds Pumps will not accept responsibility for physical injury, damage, or delays caused by a failure to observe the instructions for installation, operation, and maintenance contained in this Pump Safety Manual or the current IOM available at http://www.gouldspumps.com/literature.
  • Page 7: General Precautions

    Personal injuries will result if procedures outlined in this manual are not followed. ITT Goulds Pumps will not accept responsibility for physical injury, damage or delays caused by a failure to observe the instructions in this manual and the IOM provided with your equip- ment.
  • Page 8 1.4 General precautions Shaft alignment procedures must be followed to prevent catastrophic failure of drive components or unintended contact of rotating parts. Follow coupling manufacturer's coupling installation and operation procedures. WARNING Before beginning any alignment procedure, make sure driver power is locked out.
  • Page 9 1.4 General precautions WARNING The pump may handle hazardous and/or toxic fluids. Observe proper decon- tamination procedures. Proper personal protective equipment should be worn. Precautions must be taken to prevent physical injury. Pumpage must be han- dled and disposed of in conformance with applicable environmental regula- tions.
  • Page 10: Ex Considerations And Intended Use

    Maintenance manual (IOM) can cause serious personal injury or damage to the equipment. This in- cludes any modification to the equipment or use of parts not provided by ITT Goulds Pumps. If there is any question regarding the intended use of the equipment, please contact an ITT Goulds representative before proceeding.
  • Page 11: Parts

    The code classification marked on the equipment must be in accordance with the specified area where the equipment will be installed. If it is not, do not operate the equipment and contact your ITT Goulds Pumps sales representative before proceeding.
  • Page 12: General

    2 General 2 General 2.1 Introduction This instruction manual is intended to assist those involved with the installation, operation and mainte- nance of Goulds SPD slurry pumps. It is recommended that this manual be thoroughly reviewed prior to installing or performing any work on the pump or motor. 2.2 Importance of Instructions The design, material and workmanship incorporated in the construction of Goulds Pumps makes them capable of giving long, trouble-free service.
  • Page 13: Installation Instructions Vertical Pumps

    3 Installation Instructions Vertical Pumps 3 Installation Instructions Vertical Pumps 3.1 Pump Support The pump support must be sufficiently substantial and level to give rigid support to the pump and to ab- sorb vibration. The bolts which secure the pump to the foundation should be 1/8” less in diameter than the holes in the pump frame (size is shown on the certified dimension drawing).
  • Page 14 3.5 V-Belt Drives Check Belt Fit Regardless of the belt section used, the belt should never be allowed to bottom in the groove. This will cause the belts to lose their wedging action and slippage can occur. Sheaves or belts that permit such a condition to occur should be changed.
  • Page 15 3.5 V-Belt Drives Angular Misalignment Parallel Misalignment Perfect Alignment Figure 3: Sheave alignment 5150 Installation, Operation and Maintenance Instructions...
  • Page 16: Starting

    4 Starting 4 Starting 4.1 Starting a Vertical Pump Before starting a new pump, check the pump supports and piping to be certain that they conform to the specifications in the Installation Instructions section. The bearing housing is properly filled with grease before shipment. Under normal conditions, grease should be added as required at regular intervals.
  • Page 17: Operating And Maintenance Instructions

    5 Operating and Maintenance Instructions 5 Operating and Maintenance Instructions 5.1 Lubrication WARNING: Operation of the unit without proper lubrication can result in overheating of the bearings, bear- ing failures, pump seizures and actual breakup of the equipment exposing operating personnel to personal injury.
  • Page 18: Gaskets And O-Ring Seals

    5.5 Gaskets and O-ring Seals In case of making replacements for bearings which have been installed and run, it is recommended that both halves be replaced. This avoids the dangers involved in attempting to match two bearings, one of which has unknown internal characteristics. 5.5 Gaskets and O-ring Seals When making inspections or repairs, be sure to replace all gaskets and O-rings.
  • Page 19: Disassembly And Reassembly

    6 Disassembly and Reassembly 6 Disassembly and Reassembly 6.1 Disassembly of Bottom Suction Pump 5150 Lock out power supply to motor. Shut off valves controlling flow from the pump. Remove all auxiliary piping and tubing. Remove pump from sump. Loosen V-belts or disconnect coupling. Remove either from shaft. Remove motor and motor mount if a direct connected pump.
  • Page 20: Inspection And Parts Replacement Guidelines

    6.3 Inspection and Parts Replacement Guidelines Figure 5: Bearing housing and shaft disassmbly 6.3 Inspection and Parts Replacement Guidelines Impeller – Replace if impeller shows excessive erosion, corrosion, extreme wear or vane breakage. Impeller hub must be in good condition. Reduction in hydraulic performance may be caused by ex- cessive impeller wear, especially along the suction liner mating surface.
  • Page 21: Reassembly Or Bearing Housing And Shaft Assembly

    6.4 Reassembly or Bearing Housing and Shaft Assembly Shaft – Check for runout (0.006" max.) to see that shaft has not been bent. Bearing seats and oil seal area must be smooth and free of scratches or grooves. Shaft threads must be in good condi- tion.
  • Page 22 6.5 Pump Reassembly – Vertical Bottom Suction – 5150 13. Place fiber gasket (360R) on impeller nut (304). Apply a light coating of grease on the gasket to eliminate tearing during tightening. 14. Screw impeller nut on threaded portion of shaft. The threads are right-hand. Tighten impeller nut (304), using a piece of steel in slot.
  • Page 23: Section Drawing

    7 Section Drawing 7 Section Drawing 7.1 5150 Section Drawing Item No. Qty per Pump Part Name Material Casing 100B Suction Liner Impeller Stuffing Box Cover Liner Outboard End Cover Cast Iron Outboard Bearing (Duplex) Steel Shaft Deflector Shaft Sleeve Bearing Housing Cast Iron Outboard Bearing Locknut...
  • Page 24 7.1 5150 Section Drawing Item No. Qty per Pump Part Name Material 371Z Hex Head Bolt (228A to 192) 382A Outboard Bearing Lock Washer Steel Drive Key Steel 412F O-Ring (126) BUNA-RBR O-Ring (109) BUNA-RBR 496A O-Ring (134) BUNA-RBR Refer to specific pump Bill of Material for detailed part description. 5150 Installation, Operation and Maintenance Instructions...
  • Page 25 7.1 5150 Section Drawing 5150 Installation, Operation and Maintenance Instructions...
  • Page 26: Check List For Locating Trouble

    8 Check List for Locating Trouble 8 Check List for Locating Trouble 8.1 Insufficient Capacity Pump not primed, insure sump level above casing. Speed too low. Total head higher than pump rating. Suction lift too great or insufficient NPSH of system Impeller passages partially blocked.
  • Page 27: Spare Parts List

    9 Spare Parts List 9 Spare Parts List 9.1 Recommended Spare Parts List To ensure against possible long and costly downtime periods, especially on critical services, it is advisa- ble to have spare parts on hand. Repair orders will be handled with a minimum of delay if the following directions are followed. Give model number, size of pump, and serial number.
  • Page 28 9.1 Recommended Spare Parts List 1 Casing 2 Impellers 2 Set Liners 2 Shaft Sleeves 3 Gasket Sets 1 Spare Pump 5150 Installation, Operation and Maintenance Instructions...
  • Page 29 Visit our website for the latest version of this document and more information: www.gouldspumps.com ITT - Goulds Pumps Vertical Products Operation 3951 Capitol Avenue City of Industry, CA 90601-1734 Form IOM.5150.en-us.2023-12 ©2023 ITT Corporation The original instruction is in English. All non-English instructions are translations of the original instruction.

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