Barco I600 Series Installation Manual

Barco I600 Series Installation Manual

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ENABLING BRIGHT OUTCOMES

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Summary of Contents for Barco I600 Series

  • Page 1 I600 Installation manual ENABLING BRIGHT OUTCOMES...
  • Page 2 Barco NV Beneluxpark 21, 8500 Kortrijk, Belgium Registered office: Barco (Wuxi) Technology Co., Ltd. No. 38, Chunhui Middle Road, XiShan District, 214101 Wuxi CHINA 注册办事处: 巴可(无锡)科技有限公司 中国无锡市锡山区春晖中路38号,邮编214101...
  • Page 3: Guarantee And Compensation

    Barco. If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly, in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods are subject to influences not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid.
  • Page 5: Table Of Contents

    Table of contents 1 Safety ........................................... 7 General considerations ..................................8 Important safety instructions................................9 Product safety labels..................................13 High Brightness precautions: Hazard Distance ......................14 HD for fully enclosed projection systems...........................16 HD in function of modifying optics ............................17 HD calculation of multi-projector stacks..........................17 Compliance ......................................18 Download Product Manual ................................18 2 Installation process....................................19...
  • Page 6 Power Off the projector................................41 4.10 Lens removal.....................................42 5 UST lens.........................................45 Installing the UST lens support ...............................46 Configure the UST 90° lens ..............................48 6 Scheimpflug (Boresight) .................................51 Scheimpflug introduction ................................52 Scheimpflug adjustment................................53 7 Flight case and rigging frame ..............................55 Flight case......................................56 Rigging frame....................................56 8 Dust filter........................................59 Installing the dust filter .................................60...
  • Page 7: Safety

    I600 product. Clarification of the term “I600” used in this document When referring in this document to the term “I600” means that the content is applicable for following Barco products: •...
  • Page 8: General Considerations

    • All warnings on the unit and in its documentation manuals must be adhered to. • Installation and preliminary adjustments must be performed by qualified Barco personnel or by authorized Barco service dealers. • This product contains no user serviceable parts. Attempts to modify/replace mechanics or electronics inside the housing or compartments will violate any warranties and may be hazardous.
  • Page 9: Important Safety Instructions

    Safety WARNING: No direct exposure to the projection beam within the hazard distance shall be permitted for RG3 (Risk Group 3) IEC EN 62471-5:2015. Do not stare into the beam for RG2 (Risk Group 2) IEC EN 62471-5:2015. CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
  • Page 10: To Prevent Personal Injury

    Do not place flammable or combustible materials near the projector! • Barco projection products are designed and manufactured to meet the most stringent safety regulations. This projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and safe.
  • Page 11: To Prevent Battery Explosion

    Never use water on an electrical fire. Always have service performed on this projector by qualified service personnel. Always insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.
  • Page 12 Replacement parts: When replacement parts are required, be sure the service technician has used original Barco replacement parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitutions may result in degraded performance and reliability, fire, electric shock or other hazards.
  • Page 13: Product Safety Labels

    Safety Safety Data Sheets for Hazardous Chemicals For safe handling information on chemical products, consult the Safety Data Sheet (SDS). SDSs are available upon request via safetydatasheets@barco.com. 1.3 Product safety labels Light beam related safety labels Safety labels explanation and location:...
  • Page 14: High Brightness Precautions: Hazard Distance

    Safety 1.4 High Brightness precautions: Hazard Distance Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the eye or on the skin. The light beam is considered (to be) unsafe for exposure if the distance from a person to the light source is less than the HD.
  • Page 15 The LIP shall be installed by Barco or by a trained and Barco-authorized installer or shall only be transferred to laser light show variance holders. This is applicable for dealers and distributors since they may need to install the LIP (demo install) and/or they transfer (sell, rent, lease) the LIP.
  • Page 16: Hd For Fully Enclosed Projection Systems

    Safety 1.5 HD for fully enclosed projection systems Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the eye or on the skin. The light beam is considered (to be) unsafe for exposure if the distance from a person to the light source is less than the HD.
  • Page 17: Hd In Function Of Modifying Optics

    Safety 1.6 HD in function of modifying optics Hazard distance I600 4K15 I600 4K10 I600 4K8 Throw Ra�o (TR) Image 1–4 Hazard Distance Throw Ratio No hazard distance measures applicable when the hazard distance is shorter than 1 meter. Like with any bright light source, do not stare into the beam and prevent close exposure to children.
  • Page 18: Compliance

    1.9 Download Product Manual Download product manual Product manuals and other related documentation are available online at https://www.barco.com. Search or browse to the product support page or scan the QR code on the product ID-label or on the box label. To see all service documentation (e.
  • Page 19: Installation Process

    The Pulse software has regular new releases due to continuous improvements. Hence, the Pulse OSD user guide is subject to updates. Download the latest version of the user guide from the Barco website using following link: https://www.barco.com/support.
  • Page 20: Preparation Process

    Installation process 2.1 Preparation process Prepare for installation Ensure that you understand all safety topics described in the chapter “Safety”, page Check if all installation requirements are fulfilled such as: • the environmental conditions of the installation area, • the electrical facilities, •...
  • Page 21: Additional Install Options

    Install the lens safety cable in case the projector is mounted above people. For detailed instructions see “Lens safety cable installation”, page 35. For ordering info see Barco website. Installation of the batteries of the Remote Control Unit (RCU). See chapter “Basic remote batteries”, page Switch on the projector and start image projection.
  • Page 22 Installation process R5917790 /01 I600...
  • Page 23: Prepare To Install

    In addition, careful consideration of things such as image size, projector placement and type of screen to use are critical to the optimum use of this projection system. Barco provides a guarantee relating to manufacturing as part of the legally stipulated terms of guarantee. Observing the specification mentioned an this chapter is critical for the projector performance.
  • Page 24: Installation Requirements

    Prepare to install 3.1 Installation requirements WARNING: Ensure that the physical environment in which the projector is installed, complies at all times with the environmental requirements summarized in this chapter! Never use the projector in case not all requirements are fulfilled. Neglecting will damage the projector and will void the warranty.
  • Page 25: Main Power Requirements

    Devices or structures to extract or shield contaminated air well away from the projector are a prerequisite, if this is not a feasible solution then the projector must be relocated to a clean air environment. Contact Barco in case uncertainty exist on the environmental conditions prior to install and operate the projector.
  • Page 26: Unpacking The Projector

    Prepare to install 3.2 Unpacking the projector What has to be done The projector is delivered in a cardboard box. Furthermore, to provide protection during transportation, the projector is surrounded with polymeric foam. Once the projector has arrived at the installation site, it needs to be removed from the box in a safe manner, without damaging the projector.
  • Page 27: Initial Inspection

    This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the operating panel is not scratched or cracked. The Barco Sales and Service office should be notified as soon as possible if this is not the case.
  • Page 28: Rear Projection

    Prepare to install Rear projection The projector is installed, either in a table mount or ceiling mount configuration, at the other side of the screen opposite the audience. Image 3–7 Rear/Ceiling projection Backstage area Rear /Table projection Theater (Audience area) Screen Some lenses (e.g.
  • Page 29: Projector Shift Range

    Prepare to install On axis / off axis projection The position of the projector with reference to the screen may also be different depending on the installation. Basically the projector can be positioned in On-Axis or Off-Axis configuration. On-Axis configuration means that the projector is positioned so as to have the centre of the lens coinciding with the centre of the screen.
  • Page 30: Lens Selection

    How to select the right lens Determine the required screen width (SW). Determine the approximate position of the projector in the room. Start up the Lens Calculator on the Barco website: https://lenscalculator.barco.com/ to determine the possible lenses for your configuration.
  • Page 31 This table only takes into account active lenses at the moment of release of this manual. Lenses that have become end-of life or end-of service are not taken into account. Consult the Barco website for the most up-to-date information on active lenses.
  • Page 32 Prepare to install R5917790 /01 I600...
  • Page 33: Installation Procedures

    Installation procedures Lens installation..........................34 Lens safety cable installation ......................35 Basic remote batteries ........................35 Installing an input board ........................36 Connecting the projector with the power net..................38 Power On the projector .........................38 Alignment of a table mounted projector...................39 Software update ...........................39 Power Off the projector .........................41 4.10 Lens removal ..........................42 About this chapter This chapter describes all basic procedures for the physical installation of the projector.
  • Page 34: Lens Installation

    Installation procedures 4.1 Lens installation Prerequisites Some ILD Ultra Short Throw (UST) lenses require a lens support. See chapter “Available lenses”, page 30, to know if the lens support is required for the lens. The lens support must be (partially) installed before installing the projection lens.
  • Page 35: Lens Safety Cable Installation

    When to use the lens safety cable The projection lens must be secured with a safety cable in any circumstance where the projector is mounted above people. For ordering information see Barco website: https://www.barco.com How to install Check if the safety cable and its accessories are in good condition (not damaged).
  • Page 36: Installing An Input Board

    Installation procedures Image 4–5 Position of batteries in basic remote. CAUTION: Replace batteries with the correct battery type. Only use AAA size batteries. There is a risk of explosion if the battery is replaced with an incorrect type. Make sure the polarities match the + and - marks, as depicted on the inside of the battery compartment.
  • Page 37 Installation procedures Image 4–7 Slide the input board in the input slot. Make sure the board seats in its sliders and is completely inserted in the slot. Image 4–8 The “Pulse Quad Combo Input” is used in this illustration. Tighten the 3 captive screws (reference 2) of the input board. Image 4–9 Plug in the power cord of the projector and switch the projector on.
  • Page 38: Connecting The Projector With The Power Net

    Installation procedures 4.5 Connecting the projector with the power net CAUTION: Use only the power cord provided with the projector. WARNING: Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. Prerequisites Before connecting the projector with the main power net, check if the main power net meets the specification as described in the chapter...
  • Page 39: Alignment Of A Table Mounted Projector

    CAUTION: Do not power off or unplug the projector while the software update is ongoing. Similarly, do not remove the USB flash drive while the software update is ongoing. Prerequisites First download the latest projector software package from the Barco's website. Required tools USB flash drive How to update the software using Pulse Prospector Ensure the projector is in Ready mode.
  • Page 40 How to update the software if the projector isn't connected to the network Take a clean USB flash drive and create the following folder structure: /Barco/Firmware Note: Make sure the flash drive is compatible either with FAT32 or NTFS Place the correct projector update file (format .fw) in the Firmware folder.
  • Page 41: Power Off The Projector

    Always contact Barco if you want to make sure a downgrade will not hurt your device.
  • Page 42: Lens Removal

    Installation procedures How to unplug the projector Follow the previous power off procedure to switch off the projector. Wait at least two minutes. Caution: It is very important to wait few minutes before unplugging the power cord. If the cool down phase is not adhered, projector lifetime could be degraded.
  • Page 43 Installation procedures Image 4–20 Mount protective caps on the lens and lens holder. R5917790 /01 I600...
  • Page 44 Installation procedures R5917790 /01 I600...
  • Page 45: Ust Lens

    UST lens Installing the UST lens support ......................46 Configure the UST 90° lens ......................48 R5917790 /01 I600...
  • Page 46: Installing The Ust Lens Support

    UST lens 5.1 Installing the UST lens support Prerequisites The ILD lens 0.37 UST has a 90° projection angle. Ensure that the lens is configured (left, right, top or bottom) as desired before installing the lens. For lens configuring instructions see chapter “Configure the UST 90°...
  • Page 47 UST lens Image 5–2 Install the UST lens. For detail lens installation instructions see chapter “Lens installation”, page Image 5–3 Place the projector in its final location, project an image and adjust the horizontal and vertical shift if needed. Disable the vertical and horizontal lens shift of the projector. Use the Pulse OSD or Prospector to disable lens shift.
  • Page 48: Configure The Ust 90° Lens

    UST lens Image 5–5 5.2 Configure the UST 90° lens Possible configurations The lens body can be rotated per 90° relative to the lens flange containing the electrical socket towards the lens holder. However, the most common configuration is probably with the lens output oriented to the left seen from the rear side of the projector in table mount.
  • Page 49 UST lens Image 5–7 Fasten the lens flange with 4 bolts. R5917790 /01 I600...
  • Page 50 UST lens R5917790 /01 I600...
  • Page 51: Scheimpflug (Boresight)

    Scheimpflug (Boresight) Scheimpflug introduction .......................52 Scheimpflug adjustment........................53 R5917790 /01 I600...
  • Page 52: Scheimpflug Introduction

    Scheimpflug (Boresight) 6.1 Scheimpflug introduction What is Scheimpflug? The lens holder has to be adjusted so that the “sharp focus plane” of the projected image falls together with the plane of the screen (Fp1→Fp2). This is achieved by changing the distance between the DMD plane and the lens plane (Lp1→Lp2).
  • Page 53: Scheimpflug Adjustment

    Scheimpflug (Boresight) projector is that the projected image differs from the rectangle shaped image. In other words “distortion” of the projected image occurs. Masking will be required to solve the distortion. The disadvantage of Masking is loss of content. Therefore it is strongly recommended to place the projector in parallel with the projection screen and use the SHIFT functionality of the lens holder older to match the projected image with the projection screen.
  • Page 54: Scheimpflug Adjustment Steps

    Scheimpflug (Boresight) Scheimpflug adjustment steps Sharpen the image at the bottom right corner of the screen by turning the upper left Scheimpflug adjustment screw either clockwise or counterclockwise (reference 1) Use a 4 mm Allen wrench. Image 6–6 As a result of this action, the focus in the center will fade a bit. This is expected behavior. Sharpen the image at the lower left corner of the screen by turning the upper right Scheimpflug adjustment screw (reference 2).
  • Page 55: Flight Case And Rigging Frame

    About flight case and rigging frame The projector can also be delivered with rigging frame installed inside a flight case. The I600 flight case and I600 rigging frame are not yet available for the market. See Barco website for availability.
  • Page 56: Flight Case

    About the rigging frame The rigging frame is designed for the Barco I600 projectors, and can not be used for other equipment. See rigging frame specific documentation for how to install the projector in to the frame. Projector and rigging frame are normally delivered complete assembled together if ordered.
  • Page 57 Flight case and rigging frame Image 7–2 R5917790 /01 I600...
  • Page 58 Flight case and rigging frame R5917790 /01 I600...
  • Page 59: Dust Filter

    Dust filter Installing the dust filter ........................60 R5917790 /01 I600...
  • Page 60: Installing The Dust Filter

    Dust filter 8.1 Installing the dust filter Required tools Torx screwdriver T10 How to install Place the dust filter foam (Image 8–1 reference 2) in the dust filter holder (Image 8–1 reference 1). Position the dust filter assembly (foam + holder) on the front cover of the projector. Image 8–1 Fasten the dust filter assembly with 8 screws (Image 8–1...
  • Page 61: Pulse Sfp Input Use Cases

    Pulse SFP input use cases Use case 1: SFP+ transceiver + Fiber connection (integrated or separated) ........62 Use case 2: Neutrik OpticalCon Duo + SFP+ transceiver + internal fiber ...........62 Use case 3: Neutrik OpticalCon Quad + SFP+ transceiver + internal fiber .........63 Use case 4: Loop-through mode ....................64 About this chapter This chapter describes the several use cases of the SFP input.
  • Page 62: Use Case 1: Sfp+ Transceiver + Fiber Connection (Integrated Or Separated)

    SFP+ fiber transceiver Fiber optic cable Dustproof Gasket Barco delivers only the SFP input and SFP+ fiber transceivers. The customer has to buy the SFP+ transceiver and the optional breakout adapter or the fiber integrated cable. How to configure the SFP input Remove the plate covering the access to the SFP cages.
  • Page 63: Use Case 3: Neutrik Opticalcon Quad + Sfp+ Transceiver + Internal Fiber

    Neutrik OpticalCon DUO Cable Internal fiber cable Barco delivers only the SFP input and SFP+ fiber transceivers. The customer has to buy the SFP+ transceiver and the optional breakout adapter or the fiber integrated cable. How to configure the SFP input Remove both plates covering the access to the Neutrik connector locations.
  • Page 64: Use Case 4: Loop-Through Mode

    Neutrik OpticalCon Quad Advanced Quad cable Barco delivers only the SFP input and SFP+ fiber transceivers. The customer has to buy the SFP+ transceiver and the optional breakout adapter or the fiber integrated cable. How to configure the SFP input Remove both plates covering the access to a Neutrik connector locations.
  • Page 65: A Regulatory

    Regulatory Trademark notice..........................66 R5917790 /01 I600...
  • Page 66: Trademark Notice

    Regulatory A.1 Trademark notice HDMI™ The terms HDMI, HDMI High-Definition Multimedia Interface, HDMI trade dress and the HDMI Logos are trademarks or registered trademarks of HDMI Licensing Administrator, Inc. DisplayPort™ DisplayPort™, the DisplayPort™ logo and DisplayPortHDR™ logo are trademarks owned by the Video Electronics Standards Association (VESA®) in the United States and other countries.
  • Page 67: Glossary

    Glossary Hazard Distance (HD) is the distance measured from the projection lens at which the intensity or the energy per surface unit becomes lower than the applicable exposure limit on the eye or on the skin. The light beam is considered (to be) unsafe for exposure if the distance from a person to the light source is less than the HD.
  • Page 68 Glossary R5917790 /01 I600...
  • Page 69: List Of Tools

    List of tools Allen wrench 3 mm Allen wrench 4 mm Allen wrench 5 mm Allen wrench 6 mm Cutter knife Torque wrench with hex socket of 5 mm Torx screwdriver T10 USB flash drive R5917790 /01 I600...
  • Page 70 List of tools R5917790 /01 I600...
  • Page 71: Index

    Index Adjust Hazard Distance 14, 16 Boresight 53 Modifying optics 17 Scheimpflug 53 Multi-projector 17 Alignment 39 Projector stacks 17 Hazardous Chemicals 13 High Brightness precautions 14 Basic RCU Batteries 35 Boresight 51 Info tri 18 Initial inspection 27 Box content 27 Instal Safety cable 35 Compliance 18...
  • Page 72 Index Software update 39 Software upgrade 39 Mechanical check 27 Switching Off 41 Switching On 38 Notice Optical radiation 8 Tilt range 29 Notice on safety 8 Trademarks 66 Off axis 29 UK Compliance 18 On axis 29 Unpacking 26 Options Use cases Install 21...
  • Page 74 R5917790 /01 | 2024-07-18 www.barco.com...

This manual is also suitable for:

I600-4k8I600-4k10I600-4k15

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