EnerSys PRO Series BBE-TS Owner's Manual
EnerSys PRO Series BBE-TS Owner's Manual

EnerSys PRO Series BBE-TS Owner's Manual

Battery bull electric level 4–6

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Battery Bull Electric Level 4–6
Battery Handling Equipment
OWNER'S MANUAL
www.enersys.com

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Summary of Contents for EnerSys PRO Series BBE-TS

  • Page 1 Battery Bull Electric Level 4–6 Battery Handling Equipment OWNER’S MANUAL www.enersys.com...
  • Page 2: Table Of Contents

    CONTENTS Introduction ..........3 Symbol Identification Chart....... 4 Danger, Warning, Caution Labels ....5 Operator Controls Description ....6 Control Console .......... 7 Battery Bull Roller Bed Height Alignment Procedure ......... 8 Operating Instructions ....... 9 Free Wheel Alignment ........ 11 TORQUE-TAMER™...
  • Page 3: Introduction

    Proper instruction and training of all users must be ensured prior to any contact with the battery system. For service, contact your sales representative or call: EnerSys EMEA EnerSys World Headquarters EH Europe GmbH 2366 Bernville Road Baarerstrasse 18 Reading, PA 19605, USA...
  • Page 4: Symbol Identification Chart

    SYMBOL IDENTIFICATION H-BBE-2-XX-QS-SG-415V # of Roller Beds Width of Each Roller Bed (in) SG – Stand Guided FG – Floor Guided Symbol Identification Chart Refer to accompanying Hazardous Fumes documentation Do not operate without all guards Crush Hazard – Keep Hands Clear and covers in place Entanglement Hazard –...
  • Page 5: Danger, Warning, Caution Labels

    LABELS Danger, Warning, Caution Labels DANGER! CAUTION! Only certified operators should attempt to lift/carry loads with this Use care when entering or exiting unit. Keep the area under load clear the operator control station. Do when operating the unit. not attempt to enter or exit the control station when the machine Hazardous Fumes.
  • Page 6: Operator Controls Description

    OPERATOR CONTROLS Operator Controls Description Model: BBE-TS Description Description Control Joystick Travel Override Emergency Stop Battery Stop Override Start Button Magnet Mode Selector Front Roller Bed Laser Alignment Rear Roller Bed Two-Handed Operation Buttons...
  • Page 7: Control Console

    CONTROL CONSOLE Control Console The H-BBE-TS Battery Bull is operated using push to the left to move the magnet left, OR to one 4-position Joystick Handle (Number 1), with move the magnet right, move the joystick right. All different function modes, and two paddle-style functions are logical and variable.
  • Page 8: Battery Bull Roller Bed Height Alignment Procedure

    ALIGNMENT PROCEDURE Battery Bull Roller Bed Height Alignment Procedure • Push the green Start button (Number 3) to • Align the horizontal laser light with the lower activate the machine. edge of the white tape when extracting the • Flip the Laser Alignment toggle switch to the ON battery from the lift truck or roller stand.
  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS Operating Instructions Before operating the Battery Bull it is Safety shoes, safety glasses, and important that the operator thoroughly protective clothing are mandatory in reviews and understands the proper safety battery rooms. Be sure to wear them procedures and instructions as outlined in this at all times.
  • Page 10 OPERATING INSTRUCTIONS Operating Instructions (cont.) 5. Enter Magnet Mode Selector (Number 16. Use the joystick to slowly pull the battery from 8). The green light will be on. Drive the the charging stand until the leading edge of the magnet so it is just touching the center battery is approximately 2"...
  • Page 11: Free Wheel Alignment

    FREE WHEEL & TORQUE-TAMER™ Free Wheel Alignment • Remove the wheel cover from both the front and • If adjustment is required, loosen the pillow block rear wheels. mounting bolts and move the wheels until the • Place a straight-edge flat bar or a level on the straight edge is parallel to the main frame ±...
  • Page 12: Torque-Tamer™ Installation Instruction

    TORQUE-TAMER™ TORQUE-TAMER™ Adjustment (cont.) Number 22 is a sacrificial bushing made of sintered This will allow the sprocket to move off-center and iron. Its purpose is to provide a wear surface rotate eccentrically. If you observe a chain that between the sprocket and the hub during the drives a TORQUE-TAMER™...
  • Page 13: Recommended Lubricant

    LUBRICANT Recommended Lubricant Item Description Number OPEN GEAR WIRE ROPE LUBE Gear Racks CBS-3597 SCHAEFFERS 200 SPRAY INTO CONTAINER USE BRUSH TO APPLY Chain Lube CBS-3597 SCHAEFFERS 200 DRY MOLY LUBE Posts CBS-3712 EBPEERLESS 73084 Bearings ROTANNM/LOWSON BLUE GREASE P-35000 CBS-1208 Cleaner WD-40 (LOCAL PURCHASE)
  • Page 14 © 2024 EnerSys. All rights reserved. Unauthorised distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates except UL, CE, UK CA, Torque Tamer, Schaeffer Moly, Loclite, and WD-40, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E. EMEA-EN-OM-PROS-BBE-L6-1124...

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